A kind of automatic top nut machine for the stainless steel guard rail obstruction block of highway
Technical field
Highway obstruction block installation equipment is the utility model is related to, more particularly to a kind of highway stainless steel that is used for protects
The automatic top nut machine of column obstruction block.
Background technology
Freeway guardrail is the principal mode of stainless steel guard rail, and it is that one kind is mutually spliced and by obstruction block with corrugated sheet
Connection, the continuous structure of principal post support, obstruction block act on very big, inherently one suction of obstruction block in this guard bar structure
Energy mechanism, can be such that guardrail is gradually deformed after being collided, and be advantageous to energy absorption, reduce occupant's injures and deaths;Obstruction block simultaneously
It is fixed between column and wave beams, after participating in guardrail mass action, impact force can be made to be assigned to more on multispan structure, so as to
Increase the bulk strength of guardrail;Whether the installation of obstruction block is firm, directly determines the anticollision ability of whole guardrail, and common is anti-
Stop block nut is installed by the way of manually installed, and this mounting means has that operating efficiency is low, labor intensity is big, and installation deters
Space very little in block, difficulty is big when installing nut, and the problems such as can not being accurately positioned, installing loosely can be produced during installation, is caused
Potential safety hazard.
Utility model content
In order to solve the above problems, the utility model provide it is a kind of for highway stainless steel guard rail obstruction block from
Dynamic top nut machine, can solve existing existing operating efficiency when manually install to highway obstruction block is low, work by force
Degree is big, installation obstruction block nut difficulty is big and can not be accurately positioned the problems such as installation, realizes the work(of the automatic top nut of obstruction block
Can, there is operating efficiency height, labor intensity is small, obstruction block nut is installed automatically, can be accurately positioned the advantages of installation.
To achieve these goals, the utility model uses following technical scheme, and one kind is used for highway stainless steel and protected
The automatic top nut machine of column obstruction block, including bottom plate, two automatic clamping devices and automatic top nut device, described bottom plate be
Rectangular parallelepiped structure, two automatic clamping devices are symmetrically mounted on bottom plate front and rear sides, and each automatic clamping device upper end is respectively mounted
One automatic top nut device.
Described automatic clamping device include clamping spindle motor, clamp leading screw, binding nut, clamp leading screw connecting plate,
Binding nut fixed mount, two fixed frame sliding tracks, electric pushrod, push rod support block and two clamp systems are clamped, clamp leading screw
Motor is arranged on bottom plate by motor set, and the one end for clamping leading screw is arranged on clamping spindle motor output shaft, clamps leading screw
The other end be arranged on and clamped on leading screw connecting plate by bearing, clamp leading screw connecting plate and be arranged on bottom plate, binding nut peace
Mounted in clamping on leading screw, binding nut fixed mount quantity is two, and one end of binding nut fixed mount is arranged on the side of binding nut
On face, the other end of binding nut fixed mount is installed on corresponding fixed frame sliding track, with two binding nut fixed mount phases
Two fixed frame sliding tracks even are symmetrically mounted on bottom plate, and it is two to clamp electric pushrod quantity, wherein close to clamping spindle motor
Clamping electric pushrod bottom be arranged on binding nut on, away from clamp spindle motor clamping electric pushrod supported by push rod
Block is arranged on bottom plate, and two clamp electric pushrod bottom surface and are in same level, and each clamping electric pushrod top is equal
One clamp system is installed, during specific works, opens and clamps spindle motor, clamps spindle motor and drives and clamp leading screw and rotate,
The rotation for clamping leading screw drives binding nut movement, and binding nut makes binding nut under the fixation of binding nut fixed mount
On clamping electric pushrod it is stable move, clamp the clamp system installed on electric pushrod movement so as to drive, complete two
The regulation of distance between clamp system, then the stretching motion by two clamping electric pushrods, complete two clamp system height
The regulation action of degree.
Described automatic top nut device include main support, the electronic sliding block of main support, the electronic sliding block of top plate, electric rotating machine,
Electric rotating machine connecting plate, rotary electric push rod, two rotary steering bars, top nut mechanism and top nut mechanism connecting plate, main branch
Frame is handstand U-shape structure, and two sides of main support are arranged on bottom plate by the electronic sliding block of main support, under main support top plate
End face is provided with the electronic sliding block of top plate, and electric rotating machine is arranged on the electronic sliding block of top plate by motor cabinet, the output of electric rotating machine
Axle is connected with electric rotating machine connecting plate, and the middle part lower surface of electric rotating machine connecting plate is connected with the bottom of rotary electric push rod
Connect, two rotary steering bars are located at left and right sides of rotary electric push rod, and rotary steering bar bottom is arranged on electric rotating machine connecting plate
On lower surface, two rotary steering bars at the top of rotary electric push rod with being provided with top nut mechanism connecting plate, top nut mechanism
Connecting plate is handstand L-type structure, and top nut mechanism connecting plate upper surface bottom is provided with chute, top nut mechanism connecting plate side
Top nut mechanism is installed.
As a kind of optimal technical scheme of the present utility model, described clamp system includes supporting plate, two clamping electricity
Dynamic slide rail, clamp electronic sliding block and clamp side chain, supporting plate, which is arranged on, to be clamped on electric pushrod, symmetrical peace at the top of supporting plate
Equipped with two clamping electric sliding rails, it is four to clamp electric sliding number of blocks, front and rear on each clamping electric sliding rail to be symmetrically arranged with
Two clamp electronic sliding block, and electronic sliding block is clamped, positioned at clamping electric sliding rail rear end positioned at clamp electric sliding rail front end two
Two clamp electronic upper end of slide block and be mounted on a clamping side chain, by two regulations for clamping distance between side chains, make
The nut installation of different-thickness obstruction block can be applicable by obtaining the utility model.
As a kind of optimal technical scheme of the present utility model, described top nut mechanism includes rotary electric machine, rotates electricity
Machine hydraulic stem, ut socket, two sleeve hydraulic bars, rotary electric machine power transmission shaft, power transmission shaft connecting plate, travelling gear and three limits
Position bolt, rotary electric machine hydraulic stem bottom are arranged on top nut mechanism connecting plate medial surface, rotary electric machine hydraulic rod top peace
Equipped with rotary electric machine, the output shaft of rotary electric machine is connected by shaft coupling with one end of rotary electric machine power transmission shaft, rotary electric machine
The other end of power transmission shaft is arranged on power transmission shaft connecting plate by bearing, is provided with travelling gear on rotary electric machine power transmission shaft, and two
Individual sleeve hydraulic bar is located at below rotary electric machine hydraulic stem, and the bottom of two sleeve hydraulic bars is arranged on top nut mechanism connecting plate
On side, the top of two sleeve hydraulic bars is provided with ut socket by bearing, and ut socket is axially hexagon through hole
Column structure, and ut socket outside middle portion is provided with external gear, the external gear of ut socket is meshed with travelling gear, spiral shell
Mother sleeve left side top is connected by bearing with power transmission shaft connecting plate bottom, and sliding block is provided with the top of power transmission shaft connecting plate, is passed
The sliding block and the slide rail on nut body connecting plate set at the top of moving axis connecting plate is in mating connection, and three caging bolts are located at spiral shell
On the left of the external gear of mother sleeve, three caging bolts are symmetrically mounted on the lateral surface of ut socket, and caging bolt plays spacing work
With and caging bolt is hexagon socket head cap screw, facilitates the regulation of caging bolt, during specific works, controls main support electric sliding first
The electronic sliding block movement of block, top plate so that the present apparatus, which is moved to, to be needed above obstruction block to be mounted, then the rotation for passing through electric rotating machine
Turn, the present apparatus is rotated to suitable setting angle, the length of rotary electric push rod is adjusted, in the support guide of rotary steering bar
Effect Xia Shi top nuts mechanism, which is located at, to be needed inside obstruction block to be mounted, and then the nut that need to be installed is put into ut socket,
The nut for making to install under the position-limiting action of caging bolt is stuck in ut socket, finally opens rotary electric machine, rotary electric machine
Rotation drive be arranged on rotary electric machine power transmission shaft on travelling gear rotate, travelling gear engaged transmission effect under drive
External gear rotation on ut socket, so that the nut rotation in ut socket so that the nut in ut socket is installed to
On the bolt of obstruction block, now move forward ut socket in the presence of rotary electric machine hydraulic stem, two sleeve hydraulic bars
The nut installation action come in attaching nut sleeve.
As a kind of optimal technical scheme of the present utility model, described clamping side chain includes three clamping bodies and electronic stretched
Contracting sliding block group, three clamping bodies are above the electronic sliding block of clamping, and three clamping bodies are evenly arranged from top to bottom, positioned at clamping
The clamping body of electronic sliding block bottom, which is arranged on, to be clamped on electronic sliding block, is slided between adjacent two clamping bodies by electric expansion
Block group is connected, and clamping body is class L-type structure, and the both sides angle of clamping body is 60 degree, and obstruction block is hexagonal structure, prevents
Angle between stop block both sides is equal with the angle on clamping body both sides, and flexible by electric expansion sliding block group adjusts three folders
The distance between tight body, to adapt to the obstruction block of different height, increases the scope of application of the present utility model.
As a kind of optimal technical scheme of the present utility model, described caging bolt is hexagon socket head cap screw, is facilitated spacing
The regulation of bolt.
During work, the first step:Open and clamp spindle motor, clamp spindle motor and drive clamping leading screw to rotate, clamp leading screw
Rotation drive binding nut movement, binding nut makes the clamping on binding nut under the fixation of binding nut fixed mount
Electric pushrod is stable to be moved, and is clamped the clamp system installed on electric pushrod movement so as to drive, is completed two clamp systems
Between distance regulation, then by two clamping electric pushrod stretching motions, complete the regulation of two clamp system height
Action, second step:The electronic sliding block movement of the electronic sliding block of main support, top plate is controlled first so that the present apparatus, which is moved to, to be needed to install
Obstruction block above, then the rotation by electric rotating machine makes the present apparatus rotate to suitable setting angle, then adjusts electric rotating
The length of dynamic push rod, being located in the support guide effect Xia Shi top nuts mechanism of rotary steering bar needs in obstruction block to be mounted
Portion, subsequently the nut that need to be installed is put into ut socket, the nut card that need to be installed is made under the position-limiting action of caging bolt
In ut socket, rotary electric machine is finally opened, the rotation of rotary electric machine drives the transmission being arranged on rotary electric machine power transmission shaft
Pinion rotation, the external gear rotation on ut socket is driven under the engaged transmission effect of travelling gear, so that ut socket
Interior nut rotation so that the nut in ut socket is installed on the bolt of obstruction block, now in rotary electric machine hydraulic stem, two
The nut installation action for making ut socket be moved forward in attaching nut sleeve in the presence of individual sleeve hydraulic bar, is realized anti-
The function of the automatic top nut of stop block.
The beneficial effects of the utility model are:
First, the utility model can solve existing existing operating efficiency when manually being installed to highway obstruction block
Low, labor intensity is big, installation obstruction block nut difficulty is big and can not be accurately positioned the problems such as installation, realize obstruction block it is automatic on
The function of nut, there is operating efficiency height, labor intensity is small, obstruction block nut is installed automatically, can be accurately positioned the excellent of installation
Point;
2nd, the utility model is provided with automatic top nut device, and automatic top nut device can carry out automatic to obstruction block
Nut is installed, solves the problems, such as that obstruction block nut installation difficulty is big;
3rd, the utility model is provided with clamping side chain, and the electric expansion sliding block group clamped on side chain is adjusted by stretching
The distance between three clamping bodies, to adapt to the obstruction block of different height, increase the scope of application of the present utility model;
4th, the utility model is provided with caging bolt, and caging bolt is hexagon socket head cap screw, facilitates the regulation of caging bolt.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is dimensional structure diagram of the present utility model;
Fig. 2 is the structural representation between the utility model automatic clamping device, main support, the electronic sliding block of main support;
Fig. 3 is the structural representation of the utility model clamp system;
Fig. 4 is the structural representation of the automatic top nut device of the utility model.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the utility model is realized are easy to understand, under
Face combines and is specifically illustrating, and the utility model is expanded on further.It should be noted that in the case where not conflicting, in the application
Feature in embodiment and embodiment can be combined with each other.
As shown in Figures 1 to 4, a kind of automatic top nut machine for the stainless steel guard rail obstruction block of highway, including bottom
1, two automatic clamping device 2 of plate and automatic top nut device 3, described bottom plate 1 are rectangular parallelepiped structure, and two Automatic-clampings fill
Put 2 and be symmetrically mounted on the front and rear sides of bottom plate 1, each upper end of automatic clamping device 2 is respectively mounted an automatic top nut device 3.
Described automatic clamping device 2 includes clamping spindle motor 21, clamps leading screw 22, binding nut 23, clamps leading screw
Connecting plate 24, the fixed frame sliding track 26 of binding nut fixed mount 25, two, clamping electric pushrod 27, push rod support block 28 and two
Clamp system 29, clamp spindle motor 21 and be arranged on by motor set on bottom plate 1, the one end for clamping leading screw 22 is arranged on clamping silk
On the output shaft of thick stick motor 21, the other end for clamping leading screw 22 is arranged on clamping leading screw connecting plate 24 by bearing, clamps leading screw
Connecting plate 24 is arranged on bottom plate 1, and binding nut 23, which is arranged on, to be clamped on leading screw 22, and the quantity of binding nut fixed mount 25 is two,
One end of binding nut fixed mount 25 is arranged on the side of binding nut 23, and the other end of binding nut fixed mount 25 is respectively mounted
On corresponding fixed frame sliding track 26, two fixed frame sliding tracks 26 being connected with two binding nut fixed mounts 25 are symmetrically mounted on
On bottom plate 1, it is two to clamp the quantity of electric pushrod 27, wherein close to the bottom of clamping electric pushrod 27 installation for clamping spindle motor 21
On binding nut 23, bottom plate 1 is arranged on by push rod support block 28 away from the clamping electric pushrod 27 for clamping spindle motor 21
On, two clamp the bottom surface of electric pushrod 27 and are in same level, and each top of electric pushrod 27 that clamps is mounted on one
Individual clamp system 29, during specific works, open and clamp spindle motor 21, clamp spindle motor 21 and drive and clamp leading screw 22 and rotate,
The rotation for clamping leading screw 22 drives binding nut 23 to move, and binding nut 23 makes under the fixation of binding nut fixed mount 25
The stable movement of clamping electric pushrod 27 on binding nut 23, the clamp system 29 installed on electric pushrod 27 is clamped so as to drive
It is mobile, the regulation of distance between two clamp systems 29, then the stretching motion by two clamping electric pushrods 27 are completed, it is complete
Into the regulation action of two height of clamp system 29.
Described automatic top nut device 3 includes main support 31, the electronic sliding block 32 of main support, the electronic sliding block 33 of top plate, rotation
Rotating motor 34, electric rotating machine connecting plate 35,36, two rotary steering bars 37 of rotary electric push rod, top nut mechanism 38 and upper spiral shell
Parent agency connecting plate 39, main support 31 are handstand U-shape structure, and two sides of main support 31 pass through the electronic sliding block 32 of main support
On bottom plate 1, the top plate lower surface of main support 31 is provided with the electronic sliding block 33 of top plate, and electric rotating machine 34 is installed by motor cabinet
On the electronic sliding block 33 of top plate, the output shaft of electric rotating machine 34 is connected with electric rotating machine connecting plate 35, electric rotating machine connecting plate
35 middle part lower surface is connected with the bottom of rotary electric push rod 36, and two rotary steering bars 37 are located at rotary electric push rod 36
The left and right sides, the bottom of rotary steering bar 37 are arranged on the lower surface of electric rotating machine connecting plate 35, two rotary steering bars 37 and rotation
The top for turning electric pushrod 36 is provided with top nut mechanism connecting plate 39, and top nut mechanism connecting plate 39 is handstand L-type structure, on
The upper surface bottom of nut body connecting plate 39 is provided with chute, and the side of top nut mechanism connecting plate 39 is provided with top nut mechanism
38。
Described clamp system 29 includes supporting plate 291, two and clamps electric sliding rail 292, clamps electronic sliding block 293 and folder
Tight side chain 294, supporting plate 291, which is arranged on, to be clamped on electric pushrod 27, and the top of supporting plate 291 left and right is symmetrically installed with two clampings
Electric sliding rail 292, it is four to clamp the electronic quantity of sliding block 293, front and rear on each clamping electric sliding rail 292 to be symmetrically arranged with two
Electronic sliding block 293 is clamped, electronic sliding block 293 is clamped, positioned at clamping electric sliding rail positioned at clamp the front end of electric sliding rail 292 two
Two of 292 rear ends clamp the electronic upper ends of sliding block 293 and are mounted on a clamping side chain 294, by two clamp side chains 294 it
Between distance regulation so that the utility model can be applicable different-thickness obstruction block nut installation.
Described top nut mechanism 38 includes rotary electric machine 381, rotary electric machine hydraulic stem 382, ut socket 383, two
Sleeve hydraulic bar 384, rotary electric machine power transmission shaft 385, power transmission shaft connecting plate 386, travelling gear 387 and three caging bolts 388,
The bottom of rotary electric machine hydraulic stem 382 is arranged on the medial surface of top nut mechanism connecting plate 39, and the top of rotary electric machine hydraulic stem 382 is pacified
Equipped with rotary electric machine 381, the output shaft of rotary electric machine 381 is connected by shaft coupling with one end of rotary electric machine power transmission shaft 385,
The other end of rotary electric machine power transmission shaft 385 is arranged on power transmission shaft connecting plate 386 by bearing, on rotary electric machine power transmission shaft 385
Travelling gear 387 is installed, two sleeve hydraulic bars 384 are located at the lower section of rotary electric machine hydraulic stem 382, two sleeve hydraulic bars
384 bottom is arranged on the side of top nut mechanism connecting plate 39, and the top of two sleeve hydraulic bars 384 is provided with by bearing
Ut socket 383, ut socket 383 is axially the column structure of hexagon through hole, and the outside middle portion of ut socket 383 is set
Have external gear, the external gear of ut socket 383 is meshed with travelling gear 387, the left side top of ut socket 383 by bearing with
The bottom of power transmission shaft connecting plate 386 is connected, and the top of power transmission shaft connecting plate 386 is provided with sliding block, and the top of power transmission shaft connecting plate 386 is set
The sliding block put and the slide rail on nut body connecting plate 39 are in mating connection, and three caging bolts 388 are located at ut socket 383
On the left of external gear, three caging bolts 388 are symmetrically mounted on the lateral surface of ut socket 383, and caging bolt 388 plays spacing work
With and caging bolt 388 is hexagon socket head cap screw, facilitates the regulation of caging bolt 388, during specific works, controls main support first
The electronic sliding block 33 of electronic sliding block 32, top plate is moved so that the present apparatus, which is moved to, to be needed above obstruction block to be mounted, then passes through rotation
The rotation of motor 34, the present apparatus is set to rotate to suitable setting angle, the length of regulation rotary electric push rod 36, in rotary steering
The support guide effect Xia Shi top nuts mechanism 38 of bar 37, which is located at, to be needed inside obstruction block to be mounted, the nut that then need to will be installed
It is put into ut socket 383, the nut for making to install under the position-limiting action of caging bolt 388 is stuck in ut socket 383, most
Rotary electric machine 381 is opened afterwards, and the rotation of rotary electric machine drives 387 turns of travelling gear being arranged on rotary electric machine power transmission shaft 385
It is dynamic, the external gear rotation on ut socket 383 is driven under the engaged transmission effect of travelling gear 387, so that ut socket
Nut rotation in 383 so that the nut in ut socket 383 is installed on the bolt of obstruction block, now in rotary electric machine liquid
Make the spiral shell that ut socket 383 is moved forward in attaching nut sleeve 383 in the presence of 382, two sleeve hydraulic bars 384 of depression bar
Female installation action.
Described clamping side chain 294 includes three clamping bodies 2941 and electric expansion sliding block group 2942, three clamping bodies
2941 positioned at the electronic top of sliding block 293 of clamping, and three clamping bodies 2941 are evenly arranged from top to bottom, positioned at the electronic sliding block of clamping
The clamping body 2941 of 293 bottoms, which is arranged on, to be clamped on electronic sliding block 293, by electronic between adjacent two clamping bodies 2941
Flexible sliding block group 2942 is connected, and clamping body 2941 is class L-type structure, and the both sides angle of clamping body 2941 is 60 degree, is prevented
Stop block is hexagonal structure, and the angle between obstruction block both sides is equal with the angle on the both sides of clamping body 2941, passes through electric expansion
The flexible of sliding block group 2942 adjusts the distance between three clamping bodies 2941, to adapt to the obstruction block of different height, increase this
The scope of application of utility model.
Described caging bolt 388 is hexagon socket head cap screw, facilitates the regulation of caging bolt 388.
During work, the first step:Open and clamp spindle motor 21, clamp spindle motor 21 and drive clamping leading screw 22 to rotate, press from both sides
The rotation of tight leading screw 22 drives binding nut 23 to move, and binding nut 23 makes folder under the fixation of binding nut fixed mount 25
The stable movement of clamping electric pushrod 27 on tight nut 23, so as to drive the clamp system 29 installed on clamping electric pushrod 27 to move
It is dynamic, the regulation of distance between two clamp systems 29, then the stretching motion by two clamping electric pushrods 27 are completed, is completed
The regulation action of two clamp system 29 height, second step:The electronic sliding block 32 of main support, the electronic sliding block 33 of top plate are controlled first
It is mobile so that the present apparatus, which is moved to, to be needed above obstruction block to be mounted, then the rotation by electric rotating machine 34, rotates the present apparatus
To the length of suitable setting angle, then regulation rotary electric push rod 36, under the support guide effect of rotary steering bar 37
Being located at top nut mechanism 38 is needed inside obstruction block to be mounted, and subsequently the nut that need to be installed is put into ut socket 383,
The nut for making to install under the position-limiting action of caging bolt 388 is stuck in ut socket 383, finally opens rotary electric machine 381,
The rotation of rotary electric machine 381 drives the travelling gear 387 being arranged on rotary electric machine power transmission shaft 385 to rotate, in travelling gear 387
The lower external gear rotation driven on ut socket 383 of engaged transmission effect so that the nut rotation in ut socket 383,
So that the nut in ut socket 383 is installed on the bolt of obstruction block, now in 382, two sleeves of rotary electric machine hydraulic stem
Make the nut installation action that ut socket 383 is moved forward in attaching nut sleeve 383 in the presence of hydraulic stem 384, realize
The function of the automatic top nut of obstruction block, solves existing existing work effect when manually being installed to highway obstruction block
Rate is low, labor intensity is big, installation obstruction block nut difficulty is big and can not be accurately positioned the problems such as installation, has reached purpose.
General principle, principal character and advantage of the present utility model has been shown and described above.The technical staff of the industry
It should be appreciated that the utility model is not restricted to the described embodiments, the simply explanation of the description in above-described embodiment and specification
Principle of the present utility model, on the premise of the spirit and scope of the utility model is not departed from, the utility model also has various changes
Change and improve, these changes and improvements are both fallen within claimed the scope of the utility model.The requires of the utility model protects model
Enclose by appended claims and its equivalent thereof.