CN207072458U - full-automatic film sticking machine - Google Patents
full-automatic film sticking machine Download PDFInfo
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- CN207072458U CN207072458U CN201720569698.8U CN201720569698U CN207072458U CN 207072458 U CN207072458 U CN 207072458U CN 201720569698 U CN201720569698 U CN 201720569698U CN 207072458 U CN207072458 U CN 207072458U
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Abstract
本实用新型公开了一种全自动贴膜机,用于将膜片贴于工件上,该全自动贴膜机包括机罩、空气过滤装置及安装于机罩内的贴膜系统;空气过滤装置能自动过滤掉全自动贴膜机所处的环境中的空气中的灰尘,使膜片能在无尘环境中贴于工件上,避免了空气中的灰尘影响膜片贴于工件上的效果;贴膜系统包括沿膜片的运送方向依次设置的上料装置、待剥膜转移装置、剥膜装置和贴膜装置;贴膜装置包括贴膜机构和检测机构,检测机构包括第一调节器及第二调节器,第一调节器用于对贴膜机构搬运的膜片的外形位置进行拍摄,第二调节器用于对工件的外形及位置进行拍摄,贴膜机构根据检测机构反馈的信息调整膜片相对工件的位置从而实现准确贴膜。
The utility model discloses a fully automatic film sticking machine, which is used for pasting a film on a workpiece. The fully automatic film sticking machine comprises a machine cover, an air filter device and a film sticking system installed in the machine cover; the air filter device can automatically filter Remove the dust in the air in the environment where the automatic film laminating machine is located, so that the diaphragm can be attached to the workpiece in a dust-free environment, avoiding the dust in the air from affecting the effect of the diaphragm on the workpiece; the film attachment system includes along the The feeding device, film transfer device to be peeled off, film peeling device and film sticking device are arranged sequentially in the conveying direction of the film; the film sticking device includes a film sticking mechanism and a detection mechanism, and the detection mechanism includes a first regulator and a second regulator. The first regulator is used to take pictures of the shape and position of the diaphragm carried by the film sticking mechanism, the second adjuster is used to take pictures of the shape and position of the workpiece, and the film sticking mechanism adjusts the position of the film relative to the workpiece according to the information fed back by the detection mechanism to achieve accurate film sticking.
Description
技术领域technical field
本实用新型涉及自动化生产设备技术领域,尤其涉及一种全自动贴膜机。The utility model relates to the technical field of automatic production equipment, in particular to a fully automatic film sticking machine.
背景技术Background technique
有些工件贴膜可以提高工件的抗磨性能,对工件起到保护作用,因此在这些工件生产中一般都要对工件进行贴膜,例如:电子产品的屏幕。Some workpiece film can improve the wear resistance of the workpiece and protect the workpiece. Therefore, in the production of these workpieces, it is generally necessary to apply a film to the workpiece, such as the screen of an electronic product.
工件贴膜一般是利用静电吸附原理将膜片贴在工件上,在贴膜时膜片和工件之间不能出现气泡,否则会导致贴膜失败。但是现有的工件的贴膜作业都是在大气中进行,采用贴膜机对工件贴膜时,都没有在贴膜前对贴膜机所在的环境中的空气进行除尘清洁,使得空气中的灰尘粘附在贴膜或工件上造成贴膜不合格的问题;另外,现有的贴膜机还易频繁发生膜片在工件上贴歪的事故。The workpiece film is generally attached to the workpiece by using the principle of electrostatic adsorption. When the film is attached, there should be no air bubbles between the diaphragm and the workpiece, otherwise the film will fail. But the film sticking operation of the existing workpiece is carried out in the atmosphere. When the film sticking machine is used to stick the film to the workpiece, the air in the environment where the film sticking machine is located is not cleaned before the film sticking, so that the dust in the air adheres to the film sticking Or the problem that the film is unqualified on the workpiece; in addition, the existing film laminating machine is also prone to frequent accidents where the diaphragm is stuck on the workpiece.
实用新型内容Utility model content
基于此,有必要针对现有的贴膜机在对工件贴膜时,没有对其所处的环境的空气进行除尘工作,使得空气中的灰尘会粘附在膜片和工件上造成贴膜不合格的问题,以及现有的贴膜机易将膜片贴歪于工件上的问题,提供一种能过滤空气中灰尘和不易将膜片贴歪于工件上的全自动贴膜机。Based on this, it is necessary to address the problem that the existing film laminating machine does not perform dust removal work on the air in its environment when it is laminating the film on the workpiece, so that the dust in the air will adhere to the film and the workpiece and cause the film to be unqualified. , and the problem that the existing film laminating machine is easy to stick the film crookedly on the workpiece, a fully automatic film laminating machine which can filter the dust in the air and is not easy to stick the film crookedly on the workpiece is provided.
为了实现本实用新型的目的,本实用新型采用以下技术方案:In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:
一种全自动贴膜机,用于将膜片贴于工件上,该全自动贴膜机包括机罩、空气过滤装置及安装于机罩内的贴膜系统;所述贴膜系统包括沿膜片的运送方向依次设置的上料装置、待剥膜转移装置、剥膜装置和贴膜装置;所述上料装置包括定位机构以对膜片进行定位;所述贴膜装置包括贴膜机构和检测机构,所述贴膜机构用于从剥膜装置上取已剥掉底料的膜片,并将膜片贴于工件上;所述检测机构包括第一调节器及第二调节器,所述第一调节器用于对所述贴膜机构搬运的膜片的外形位置进行拍摄,所述第二调节器用于对所述工件的外形及位置进行拍摄,所述贴膜机构根据检测机构反馈的信息调整膜片相对工件的位置从而实现准确贴膜。A full-automatic film laminating machine is used for pasting a diaphragm on a workpiece. The fully automatic film laminating machine includes a machine cover, an air filter device and a film pasting system installed in the machine cover; the film pasting system includes A feeding device, a film transfer device to be peeled off, a film peeling device and a film sticking device are arranged in sequence; the feeding device includes a positioning mechanism to position the film; the film sticking device includes a film sticking mechanism and a detection mechanism, and the film sticking mechanism It is used to take the film that has been stripped of the bottom material from the film stripping device, and stick the film on the workpiece; the detection mechanism includes a first regulator and a second regulator, and the first regulator is used to adjust the The shape and position of the diaphragm carried by the film sticking mechanism are photographed, the second adjuster is used to photograph the shape and position of the workpiece, and the film sticking mechanism adjusts the position of the diaphragm relative to the workpiece according to the information fed back by the detection mechanism to realize Apply film accurately.
上述的全自动贴膜机,通过设置空气过滤装置,使得全自动贴膜机所处的环境中的空气中的灰尘能被自动过滤掉,从而使本实用新型的全自动贴膜机能在无尘环境中对工件贴膜,避免了空气中的灰尘影响膜片贴于工件上的效果;通过,适用于在不同环境中对工件进行贴膜工作;通过设置贴膜装置包括贴膜机构和检测机构,再设置检测机构包括第一调节器和第二调节器,工作时,第一调节器对贴膜机构搬运的膜片的外形位置进行拍摄,第二调节器对工件的外形及位置进行拍摄,贴膜机构根据检测机构反馈的信息调整膜片相对工件的位置,从而使得贴膜机构能将膜片准确地贴于工件上,不会出现贴歪现象。The above-mentioned fully automatic film sticking machine, by setting the air filter device, the dust in the air in the environment where the fully automatic film sticking machine is located can be automatically filtered out, so that the fully automatic film sticking machine of the present utility model can be used in a dust-free environment. The film sticking of the workpiece avoids the dust in the air from affecting the effect of the film sticking on the workpiece; through, it is suitable for film sticking work on the workpiece in different environments; by setting the film sticking device including the film sticking mechanism and the detection mechanism, and then setting the detection mechanism including the second One adjuster and the second adjuster. When working, the first adjuster takes pictures of the shape and position of the diaphragm carried by the film sticking mechanism, and the second adjuster takes pictures of the shape and position of the workpiece. Adjust the position of the diaphragm relative to the workpiece, so that the film sticking mechanism can accurately attach the diaphragm to the workpiece without skewing.
在其中一实施例中,所述上料装置还包括工作台、安装在所述工作台上的送料机构和取料机构;所述送料机构位于所述工作台远离所述待剥膜转移装置的一端,所述定位机构位于所述工作台靠近所述待剥膜转移装置的一端;所述取料机构移动设置于所述送料机构和定位机构之间。In one of the embodiments, the feeding device also includes a workbench, a feeding mechanism and a retrieving mechanism installed on the workbench; At one end, the positioning mechanism is located at the end of the workbench close to the transfer device for the film to be peeled off; the retrieving mechanism is moved between the feeding mechanism and the positioning mechanism.
在其中一实施例中,所述送料机构包括升降板、送料升降模组、二横向限位板、二纵向限位板、送料横向滑动组件及送料纵向滑动组件;所述送料升降模组连接所述升降板;所述送料横向限位板及送料纵向限位板与工作台围成一容置腔以容置所述升降板;所述送料横向滑动组件连接其中一横向限位板,所述送料纵向滑动组件连接其中一纵向限位板。In one of the embodiments, the feeding mechanism includes a lifting plate, a feeding lifting module, two horizontal limiting plates, two longitudinal limiting plates, a feeding horizontal sliding assembly and a feeding vertical sliding assembly; the feeding lifting module is connected to the The lifting plate; the feeding horizontal limiting plate and the feeding longitudinal limiting plate and the workbench form an accommodating chamber to accommodate the lifting plate; the feeding horizontal sliding assembly is connected to one of the horizontal limiting plates, the The feeding longitudinal sliding assembly is connected with one of the longitudinal limiting plates.
在其中一实施例中,所述纵向限位板的端部安装有若干吹气块及第一检测光纤,所述吹气块连接有外气管,所述第一检测光纤安装在纵向限位板的中部。In one of the embodiments, several air blowing blocks and first detection optical fibers are installed at the end of the longitudinal limiting plate, the air blowing blocks are connected with an outer air pipe, and the first detecting optical fibers are installed on the longitudinal limiting plate. of the middle.
在其中一实施例中,各所述纵向限位板、横向限位板上均安装有剥料块,各所述剥料块均匀分布并呈向所述容置腔内凸伸设置。In one embodiment, stripping blocks are installed on each of the longitudinal limiting plate and the transverse limiting plate, and each of the stripping blocks is evenly distributed and protrudes toward the accommodating cavity.
在其中一实施例中,所述定位机构包括固定框、定位横向滑动组件、定位纵向滑动组件、以及定位传动模组,所述定位传动模组带动所述定位横向滑动组件横向移动,并同时带动所述定位纵向滑动组件纵向移动。In one of the embodiments, the positioning mechanism includes a fixed frame, a positioning horizontal sliding assembly, a positioning longitudinal sliding assembly, and a positioning transmission module, and the positioning transmission module drives the positioning horizontal sliding assembly to move laterally, and at the same time drives The positioning longitudinal sliding assembly moves longitudinally.
在其中一实施例中,所述取料机构包括取料座、安装在所述工作台上并连接所述取料座的移动模组、安装在所述取料座上的升降架、连接所述升降架的取料升降模组、安装在所述升降架上的若干真空吸嘴、安装在所述取料座一侧 的检测盒、连接所述检测盒的检测推动模组、以及安装在所述检测盒上的第二检测光纤,所述真空吸嘴的下部呈波纹状设置,所述检测推动模组推动所述检测盒在所述升降架与升降板之间横向移动。In one of the embodiments, the material retrieving mechanism includes a material retrieving seat, a mobile module installed on the workbench and connected to the material retrieving seat, a lifting frame installed on the material retrieving seat, The reclaiming lifting module of the lifting frame, a number of vacuum nozzles installed on the lifting frame, a detection box installed on one side of the reclaiming seat, a detection push module connected to the detection box, and a detection box installed on the For the second detection optical fiber on the detection box, the lower part of the vacuum suction nozzle is arranged in a corrugated shape, and the detection push module pushes the detection box to move laterally between the lifting frame and the lifting plate.
在其中一实施例中,所述贴膜装置还包括:基座以及安装于所述基座上的工件固定机构;所述第一调节器位于基座下方,所述第二调节器位于工件固定机构的上方,所述工件固定机构用于夹持工件。In one of the embodiments, the film sticking device further includes: a base and a workpiece fixing mechanism installed on the base; the first adjuster is located under the base, and the second adjuster is located under the workpiece fixing mechanism. above, the workpiece fixing mechanism is used to clamp the workpiece.
在其中一实施例中,所述贴膜机构包括安装于所述基座上的第一驱动模组、安装于所述第一驱动模组上的第二驱动模组及安装于所述第二驱动模组上的压膜贴膜器。In one of the embodiments, the film sticking mechanism includes a first driving module installed on the base, a second driving module installed on the first driving module, and a second driving module installed on the second driving module. Laminating film applicator on the module.
一种全自动贴膜机,用于将膜片贴于工件上,该全自动贴膜机包括机罩、安装于机罩内的贴膜系统及连接该机罩与外界空气的空气过滤装置;所述贴膜系统包括沿膜片的运送方向依次设置的上料装置、待剥膜转移装置、剥膜装置和贴膜装置;所述贴膜装置包括:基座以及安装于所述基座上的工件固定机构、贴膜机构和检测机构;所述检测机构包括位于基座下方的第一相机及位于基座上方的第二相机;所述工件夹持装置对应位于所述第二相机的下方;工作时,所述第一相机对所述贴膜装置的膜片的外形位置进行拍摄,所述第二相机对所述工件夹持装置上的工件的外形及位置进行拍摄,所述贴膜机构根据检测机构反馈的信息调整贴膜机构相对工件固定机构的位置从而实现准确贴膜。A full-automatic film sticking machine is used to stick a diaphragm on a workpiece. The full-automatic film sticking machine includes a machine cover, a film sticking system installed in the machine cover, and an air filter device connecting the machine cover with the outside air; the film sticking The system includes a feeding device, a film transfer device to be peeled, a film peeling device and a film sticking device arranged in sequence along the conveying direction of the film; the film sticking device includes: a base and a workpiece fixing mechanism installed on the base, a film sticking device mechanism and detection mechanism; the detection mechanism includes a first camera located below the base and a second camera located above the base; the workpiece clamping device is correspondingly located below the second camera; when working, the first camera A camera shoots the shape and position of the diaphragm of the film sticking device, the second camera shoots the shape and position of the workpiece on the workpiece clamping device, and the film sticking mechanism adjusts the film sticking according to the information fed back by the detection mechanism The position of the mechanism relative to the workpiece fixing mechanism can achieve accurate film application.
附图说明Description of drawings
图1为本实用新型一较佳实施例所述的一种全自动贴膜机的结构示意图;Fig. 1 is a schematic structural view of a fully automatic film sticking machine described in a preferred embodiment of the present invention;
图2为图1所示的全自动贴膜机的贴膜系统的结构示意图;Fig. 2 is the schematic structural view of the film sticking system of the fully automatic film sticking machine shown in Fig. 1;
图3为图2所示的贴膜系统的的上料装置的立体示意图;Fig. 3 is a three-dimensional schematic diagram of a feeding device of the film sticking system shown in Fig. 2;
图4为图3所示的上料装置的分解图;Fig. 4 is an exploded view of the feeding device shown in Fig. 3;
图5为图4所示的送料机构与工作台的侧视图;Fig. 5 is the side view of feeding mechanism and workbench shown in Fig. 4;
图6为图4所示的A处的放大示意图;Fig. 6 is the enlarged schematic diagram of place A shown in Fig. 4;
图7为图4所示的定位机构的示意图;Fig. 7 is a schematic diagram of the positioning mechanism shown in Fig. 4;
图8为图2所示的贴膜系统的待剥膜转移装置的立体示意图;Fig. 8 is a three-dimensional schematic diagram of the film transfer device to be peeled off of the film sticking system shown in Fig. 2;
图9为图2所示的贴膜系统的贴膜装置的示意图;Fig. 9 is a schematic diagram of a film sticking device of the film sticking system shown in Fig. 2;
图10为图9所示贴膜装置中工件固定机构的示意图;Fig. 10 is a schematic diagram of the workpiece fixing mechanism in the film sticking device shown in Fig. 9;
图11为图9所述贴膜装置中贴膜机构的示意图;Figure 11 is a schematic diagram of the film sticking mechanism in the film sticking device described in Figure 9;
图12为图11所示贴膜机构中压膜贴膜器的示意图。Fig. 12 is a schematic diagram of a film laminating device in the film pasting mechanism shown in Fig. 11 .
图中:In the picture:
110、机罩;120、空气过滤装置;130、贴膜系统;140、上料装置;10、工作台;11、横向导轨;12、纵向导轨;13、移料导轨;20、送料机构;21、升降板;22、送料升降模组;220、升降杆;221、限位支架;23、横向限位板;24、送料横向滑动组件;25、送料纵向滑动组件;26、送料传动模组;261、送料转动电机;262、送料转动轴;263、送料伞齿轮;264、送料齿轮齿条;28、纵向限位板;280、吹气块;281、剥料块;282、第一检测光纤;30、取料机构;31、取料座;32、升降架;33、移动模组;34、取料升降模组;35、真空吸嘴;36、检测盒;37、检测推动模组;38、第二检测光纤;40、定位机构;41、固定框;410、固定板;411、吸气孔;42、定位横向滑动组件;43、定位纵向滑动组件;44、定位传动模组;150、待剥膜转移装置;51、待剥膜横移机构;52、待剥膜升降机构;53、待剥膜吸板;160、剥膜装置;170、贴膜装置;60、基座;61、拍摄口;71、第一调节器;72、第二调节器;73、安装板;74、第一相机;75、支撑柱;76、区域板;77、第二相机;80、工件固定机构;81、旋转电机;82、转盘;83、旋转控制器;84、定位治具;85、真空管;90、贴膜机构;91、第一驱动模组;92、第二驱动模组;93、压膜贴膜器;94、支撑臂;95、取膜气缸;96、贴膜机械手;97、贴膜气缸;98、贴膜滚轮。110. Machine cover; 120. Air filter device; 130. Film sticking system; 140. Feeding device; 10. Workbench; 11. Horizontal guide rail; 12. Longitudinal guide rail; 13. Material transfer guide rail; 20. Feeding mechanism; 21. Lifting plate; 22, feeding lifting module; 220, lifting rod; 221, limit bracket; 23, horizontal limit plate; 24, feeding horizontal sliding assembly; 25, feeding longitudinal sliding assembly; 26, feeding transmission module; 261 , feeding rotating motor; 262, feeding rotating shaft; 263, feeding bevel gear; 264, feeding gear rack; 28, longitudinal limit plate; 280, air blowing block; 281, stripping block; 30. Material reclaiming mechanism; 31. Reclaiming seat; 32. Lifting frame; 33. Mobile module; 34. Reclaiming lifting module; 35. Vacuum suction nozzle; 36. Detection box; 37. Detection and pushing module; 38 , second detection optical fiber; 40, positioning mechanism; 41, fixed frame; 410, fixed plate; 411, suction hole; 42, positioning horizontal sliding assembly; 43, positioning longitudinal sliding assembly; 44, positioning transmission module; 150, Transfer device for film to be peeled; 51. Transverse mechanism for film to be peeled; 52. Lifting mechanism for film to be peeled; 53. Suction plate for film to be peeled; 160. Film peeling device; 170. Film sticking device; 60. Base; 71, the first regulator; 72, the second regulator; 73, the mounting plate; 74, the first camera; 75, the support column; 76, the area plate; 77, the second camera; 80, the workpiece fixing mechanism; 81 , rotating motor; 82, turntable; 83, rotation controller; 84, positioning fixture; 85, vacuum tube; 90, film sticking mechanism; 91, first driving module; 92, second driving module; Device; 94, support arm; 95, film cylinder; 96, film manipulator; 97, film cylinder; 98, film roller.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元 件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or an intervening element can also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
为叙述方便,下文中所称的“左”“右”“上”“下”与附图本身的左、右、上、下方向一致,但并不对本实用新型的结构起限定作用。For the convenience of description, the "left", "right", "upper" and "lower" referred to below are consistent with the left, right, up and down directions of the accompanying drawings, but they do not limit the structure of the utility model.
如图1至图12所示,为本实用新型一较佳实施例的一种全自动贴膜机,该全自动贴膜机包括机罩110、安装于机罩110顶部的空气过滤装置120及安装于机罩110内的贴膜系统130;空气过滤装置120用于将全自动贴膜机所处的环境中的空气中的灰尘过滤掉,以使本实用新型的全自动贴膜机能在无尘环境中对工件贴膜,避免了空气中的灰尘影响膜片贴于工件上的效果,适用于在不同环境中对工件进行贴膜工作。As shown in Fig. 1 to Fig. 12, it is a kind of automatic laminating machine of a preferred embodiment of the present utility model, and this automatic laminating machine comprises machine cover 110, the air filtering device 120 that is installed on the top of machine cover 110 and is installed on The film sticking system 130 in the machine cover 110; the air filter device 120 is used to filter out the dust in the air in the environment where the automatic film sticking machine is located, so that the fully automatic film sticking machine of the present utility model can clean the workpiece in a dust-free environment Film application prevents the dust in the air from affecting the effect of the film on the workpiece, and is suitable for film application to workpieces in different environments.
请参阅图2,贴膜系统130包括沿膜片的运送方向依次设置的上料装置140、待剥膜转移装置150、剥膜装置160和贴膜装置170,上料装置140、剥膜装置160和贴膜系统130用于分别实现上料、剥膜和贴膜三个加工工序,待剥膜转移装置150用于将上料装置140上未剥的膜片转移到剥膜装置160上。各装置的具体介绍如下:Please refer to Fig. 2, film sticking system 130 comprises the feeding device 140 that is arranged successively along the conveying direction of film, to be peeled film transferring device 150, peeling film device 160 and film sticking device 170, feeding device 140, film peeling device 160 and film sticking device The system 130 is used to realize the three processing steps of feeding, film peeling and film sticking respectively, and the film transfer device 150 to be peeled is used to transfer the unpeeled film on the feeding device 140 to the film peeling device 160 . The specific introduction of each device is as follows:
如图3至图7所示,为本实用新型的全自动贴膜机的上料装置140的结构示意图,上料装置140包括工作台10、送料机构20、取料机构30、以及定位机构40,取料机构30在送料机构20及定位机构40之间活动。待粘贴的膜片放置在送料机构20内,通过取料机构30将膜片从送料机构20内取出,再送至于定位机构40上,以待将膜片粘贴在工件上。As shown in Figure 3 to Figure 7, it is a schematic structural view of the feeding device 140 of the automatic film laminating machine of the present invention, the feeding device 140 includes a workbench 10, a feeding mechanism 20, a retrieving mechanism 30, and a positioning mechanism 40, The feeding mechanism 30 moves between the feeding mechanism 20 and the positioning mechanism 40 . The membrane to be pasted is placed in the feeding mechanism 20, and the membrane is taken out from the feeding mechanism 20 by the take-out mechanism 30, and then sent to the positioning mechanism 40, to be pasted on the workpiece.
工作台10上设有横向导轨11、纵向导轨12、以及移料导轨13,纵向导轨12与横向导轨11呈垂直设置,移料导轨13与横向导轨11呈平行设置。The workbench 10 is provided with a transverse guide rail 11, a longitudinal guide rail 12, and a material transfer guide rail 13, the longitudinal guide rail 12 and the transverse guide rail 11 are vertically arranged, and the material transfer guide rail 13 and the transverse guide rail 11 are arranged in parallel.
送料机构20安装在工作台10远离待剥膜转移装置150的一端,用于输送膜片;该送料机构20包括位于工作台10上的升降板21、连接升降板21的送料升降模组22、二横向限位板23、二纵向限位板28、连接横向限位板23的送料横向滑动组件24、连接纵向限位板28的送料纵向滑动组件25、以及连接送料横向滑动组件24和送料纵向滑动组件25的送料传动模组26;各横向限位板23、纵向限位板28与工作台10围成一容置腔以容置升降板21,以使送料升降模组 22推动升降板21在容置腔内上下移动。The feeding mechanism 20 is installed on the workbench 10 away from the end of the film transfer device 150 to be peeled off, and is used to transport the film; the feeding mechanism 20 includes a lift plate 21 positioned on the workbench 10, a feeding lifting module 22 connected to the lift plate 21, Two transverse limiting plates 23, two longitudinal limiting plates 28, the feeding transverse slide assembly 24 connected to the transverse limiting plate 23, the feeding longitudinal sliding assembly 25 connected to the longitudinal limiting plate 28, and the feeding transverse sliding assembly 24 connected to the feeding longitudinal The feeding transmission module 26 of the sliding assembly 25; each horizontal limiting plate 23, the longitudinal limiting plate 28 and the workbench 10 form an accommodating cavity to accommodate the lifting plate 21, so that the feeding lifting module 22 pushes the lifting plate 21 Move up and down in the holding chamber.
送料升降模组22包括升降杆220及限位支架221,升降杆220与升降板21连接,以使升降杆220在限位支架221内上下移动,保证了送料升降模组22推动升降板21以垂直方向上下移动。The feeding lifting module 22 includes a lifting rod 220 and a limit bracket 221. The lifting rod 220 is connected with the lifting plate 21 so that the lifting rod 220 moves up and down in the limit bracket 221, which ensures that the feeding lifting module 22 pushes the lifting plate 21 to Move up and down vertically.
纵向限位板28的端部安装有若干吹气块280及第一检测光纤282,吹气块280连接有外气管,吹气块280吹出瞬间、高速的气体使粘贴在膜片上的物料分离。第一检测光纤282安装在纵向限位板28的中部,用于反馈检测信号给送料升降模组22,以使送料升降模组22根据第一检测光纤282是否具有输出信息来确定推动升降板21的上升高度。A number of air blowing blocks 280 and a first detection optical fiber 282 are installed at the end of the longitudinal limiting plate 28. The air blowing blocks 280 are connected with an outer air pipe, and the air blowing blocks 280 blow out instantaneous and high-speed gas to separate the materials pasted on the diaphragm. . The first detection optical fiber 282 is installed in the middle of the longitudinal limit plate 28, and is used to feed back the detection signal to the feeding lifting module 22, so that the feeding lifting module 22 determines to push the lifting plate 21 according to whether the first detecting optical fiber 282 has output information. height of ascent.
各纵向限位板28、横向限位板23上均安装有剥料块281,剥料块281大致呈倒置L形设置,各剥料块281均匀分布并呈向容置腔内凸伸设置,用于将底料从膜片上剥离。Stripping blocks 281 are installed on each longitudinal limiting plate 28 and transverse limiting plate 23, and the stripping blocks 281 are roughly arranged in an inverted L shape, and each stripping block 281 is evenly distributed and protrudes toward the accommodation cavity. Used to peel the primer from the film.
送料横向滑动组件24滑动于横向导轨11并与其中一横向限位板23连接,以推动该横向限位板23横向移动;送料纵向滑动组件25滑动于纵向导轨12并与其中一纵向限位板28连接,以推动该纵向限位板28纵向移动。The feeding horizontal slide assembly 24 slides on the transverse guide rail 11 and is connected with one of the transverse limit plates 23 to push the transverse limit plate 23 to move laterally; the feed vertical slide assembly 25 slides on the longitudinal guide rail 12 and is connected to one of the longitudinal limit plates. 28 to promote the longitudinal movement of the longitudinal limiting plate 28.
送料传动模组26带动送料横向滑动组件在横向导轨11上横向移动,并同时带动送料纵向滑动组件25在纵向导轨12上纵向移动。该送料传动模组26包括送料转动电机261、连接送料转动电机261的送料转动轴262、安装在送料转动轴262上的送料伞齿轮263、以及啮合送料伞齿轮263的二组送料齿轮齿条264,送料转动电机261安装在工作台10的下方,各送料齿轮齿条264分别安装在送料横向滑动组件24及送料纵向滑动组件25内。The feeding drive module 26 drives the feeding horizontal sliding assembly to move laterally on the horizontal guide rail 11 , and at the same time drives the feeding vertical sliding assembly 25 to move longitudinally on the longitudinal guide rail 12 . The feeding transmission module 26 includes a feeding rotating motor 261, a feeding rotating shaft 262 connected to the feeding rotating motor 261, a feeding bevel gear 263 installed on the feeding rotating shaft 262, and two sets of feeding gear racks 264 engaging the feeding bevel gear 263 , The feeding rotating motor 261 is installed below the workbench 10, and each feeding gear rack 264 is installed in the feeding transverse sliding assembly 24 and the feeding longitudinal sliding assembly 25 respectively.
工作时,当送料转动电机261转动时,送料转动轴262带动送料伞齿轮263转动,同时送料伞齿轮263驱动送料齿轮齿条264转动,以使送料横向滑动组件24横向移动同时送料纵向滑动组件25纵向移动。在本实施例中,该送料传动模组26也可以为送料推动气缸。During work, when the feeding rotating motor 261 rotates, the feeding rotating shaft 262 drives the feeding bevel gear 263 to rotate, and simultaneously the feeding bevel gear 263 drives the feeding gear rack 264 to rotate, so that the feeding horizontal sliding assembly 24 moves laterally and simultaneously feeds the vertical sliding assembly 25 Move vertically. In this embodiment, the feeding transmission module 26 can also be a feeding push cylinder.
取料机构30在送料机构20及定位机构40之间活动;该取料机构30包括安装在移料导轨13上的取料座31、安装在工作台10上并连接取料座31的移动模组33、安装在取料座31上的升降架32、连接升降架32的取料升降模组34、 安装在升降架32上的若干真空吸嘴3535、安装在取料座31一侧的检测盒36、连接检测盒36的检测推动模组37、以及安装在检测盒36上的第二检测光纤38。工作时,取料升降模组34推动升降架32在取料座31上上下移动,移动模组33推动取料座31在移料导轨13上横向移动。The material retrieving mechanism 30 is active between the feeding mechanism 20 and the positioning mechanism 40; Group 33, the lifting frame 32 installed on the reclaimer 31, the reclaiming lifting module 34 connected to the elevating frame 32, a number of vacuum nozzles 3535 installed on the elevating frame 32, the detection installed on the side of the reclaimer 31 The box 36 , the detection pushing module 37 connected to the detection box 36 , and the second detection optical fiber 38 installed on the detection box 36 . During work, the lifting module 34 for taking materials pushes the elevating frame 32 to move up and down on the retrieving seat 31 , and the moving module 33 pushes the retrieving seat 31 to move laterally on the material-moving guide rail 13 .
真空吸嘴35的一端部与真空泵连通,其另一端部通过螺母可在升降架32上调节位置,以用于吸取不同规格的膜片。真空吸嘴35具有收缩功能,真空吸嘴35的下部即与膜片抵接部分呈波纹状设置,使真空吸嘴35对膜片吸取时,避免了真空吸嘴35对膜片的底面刮花。在本实施例中,真空吸嘴35为胶管,具体地,真空吸嘴35为硅橡胶管。检测盒36的外形尺寸大于升降板21的外形尺寸,用于盛装膜片;检测推动模组37推动检测盒36在升降架32与升降板21之间横向移动,第二检测光纤38用于检测真空吸嘴35吸取的膜片是否有粘连状况。One end of the vacuum suction nozzle 35 communicates with the vacuum pump, and the other end of the vacuum nozzle can adjust its position on the lifting frame 32 through a nut, so as to suck diaphragms of different specifications. The vacuum nozzle 35 has a contraction function, and the lower part of the vacuum nozzle 35 is corrugated with the contact part of the diaphragm, so that when the vacuum nozzle 35 sucks the diaphragm, it avoids scratching the bottom surface of the diaphragm by the vacuum nozzle 35 . In this embodiment, the vacuum nozzle 35 is a rubber tube, specifically, the vacuum nozzle 35 is a silicon rubber tube. The outer dimension of the detection box 36 is larger than that of the lifting plate 21, and is used to hold the diaphragm; the detection push module 37 pushes the detection box 36 to move laterally between the lifting frame 32 and the lifting plate 21, and the second detection optical fiber 38 is used for detecting Check whether the diaphragm sucked by the vacuum nozzle 35 is stuck.
定位机构40安装在工作台10靠近待剥膜转移装置150的一端,该定位机构40包括固定框41、定位横向滑动组件42、定位纵向滑动组件43、以及定位传动模组44。The positioning mechanism 40 is installed on the end of the workbench 10 close to the film transfer device 150 to be peeled off. The positioning mechanism 40 includes a fixed frame 41 , a positioning horizontal sliding assembly 42 , a positioning longitudinal sliding assembly 43 , and a positioning transmission module 44 .
固定框41包括具有定位槽的固定板410以用于容置膜片,固定板410上设有若干吸气孔411,各吸气孔411均匀排列分布设置,吸气孔411与真空泵连通,以通过吸气孔411的真空度大小,来确定固定板410上是否放置有膜片。固定框41上设有贯穿固定板410的横向滑动槽及纵向滑动槽,横向滑动槽安装定位横向滑动组件42,纵向滑动槽安装定位纵向滑动组件43,横向滑动槽与纵向滑动槽呈垂直设置。在本实施例中,该吸气孔411可以为圆孔,也可以为方形孔,也可以为其他类型的孔。The fixed frame 41 includes a fixed plate 410 with a positioning groove for accommodating the diaphragm. The fixed plate 410 is provided with a number of air suction holes 411, each air suction hole 411 is evenly arranged and distributed, and the air suction holes 411 communicate with the vacuum pump to Whether a diaphragm is placed on the fixing plate 410 is determined by the degree of vacuum of the suction hole 411 . The fixed frame 41 is provided with a horizontal sliding groove and a vertical sliding groove that run through the fixing plate 410. The horizontal sliding groove is installed and positioned with the horizontal sliding assembly 42, and the longitudinal sliding groove is installed and positioned with the longitudinal sliding assembly 43. The horizontal sliding groove and the longitudinal sliding groove are vertically arranged. In this embodiment, the suction holes 411 may be round holes, square holes, or other types of holes.
定位传动模组44带动定位横向滑动组件42在横向滑动槽上横向移动,并同时带动定位纵向滑动组件43在纵向滑动槽上纵向移动。该定位传动模组44的结构与送料传动模组26的结构相同。在本实施例中,该定位传动模组44也可以为定位推动气缸。The positioning transmission module 44 drives the positioning transverse sliding assembly 42 to move laterally on the horizontal sliding groove, and at the same time drives the positioning longitudinal sliding assembly 43 to move longitudinally on the longitudinal sliding groove. The structure of the positioning transmission module 44 is the same as that of the feeding transmission module 26 . In this embodiment, the positioning transmission module 44 can also be a positioning push cylinder.
在本实施例中,送料升降模组22、移动模组33、取料升降模组34、检测推动模组37均可由气动方式驱动,也可以由电动方式驱动。In this embodiment, the feeding and lifting module 22 , the moving module 33 , the reclaiming and lifting module 34 , and the detection and pushing module 37 can all be driven pneumatically or electrically.
上述的上料装置140工作时,膜片重叠形成膜片组放置在升降板21上,通过第一检测光纤282检测膜片组的高度,以控制送料升降模组22是否需要上升移动,使膜片可供取料机构30的真空吸嘴35进行吸取;送料传动模组26带动定位横向滑动组件42在横向导轨11上横向移动,并同时定位带动纵向滑动组件43在纵向导轨12上纵向移动,其中,一组送料伞齿轮263移动同时联动两组送料齿轮齿条264移动,以推动限位板将膜片进行定位,为防止物料在定位过程中损坏或定位不准,送料传动模组26的传动通过定位横向滑动组件42带动横向限位板23移动及定位纵向滑动组件43带动纵向限位板28移动以进行重复多次并以逼近的方式来定位膜片。取料升降模组34将升降架32移动至升降板21的上方,此时,升降架32根据真空吸嘴35的真空度大小来确认是否需要再次取料或报警,纵向限位板28安装了吹气块280,吹气块280对膜片吹气,以对膜片之间进行分离作用,膜片再经过剥料块281时有剥离动作,剥料块281将多层膜片进行剥离,避免膜片之间的贴合,同时,检测推动模组37会将检测盒36推出,第二检测光纤38检测吸取的膜片是否有粘贴的情况,若膜片之间发生有粘贴情况,升降架32将吸取的膜片放置在检测盒36内,升降架32再次在升降板21上取料,第二检测光纤38再次检测,直至膜片之间无粘贴情况发生。移动模组33将吸取有膜片的升降架32推动至固定框41的上方,并将膜片放置在固定板410上,固定板410通过真空度的大小,来确认固定板410上是否放置有膜片,膜片由定位传动模组44传动并同时带动定位横向滑动组件42及定位纵向滑动组件43以多次逼近的方式进行再次定位,当膜片进行多次定位时(可理解为膜片已摆正90%的位置),固定板410通上真空,使膜片在真空状态下再次进行定位,避免摆正后的膜片由于其他原因而定位不准确。When the above-mentioned feeding device 140 is working, the diaphragms are overlapped to form a diaphragm group and placed on the lifting plate 21, and the height of the diaphragm group is detected by the first detection optical fiber 282, so as to control whether the feeding lifting module 22 needs to rise and move, so that the film The sheet can be sucked by the vacuum nozzle 35 of the reclaiming mechanism 30; the feeding transmission module 26 drives the positioning horizontal sliding assembly 42 to move horizontally on the horizontal guide rail 11, and at the same time positioning drives the vertical sliding assembly 43 to move longitudinally on the longitudinal guide rail 12, Among them, one group of feeding bevel gear 263 moves simultaneously with two groups of feeding gear racks 264 to move to push the limit plate to position the diaphragm. The transmission drives the horizontal limiting plate 23 to move through the positioning of the horizontal sliding component 42 and the positioning of the longitudinal sliding component 43 drives the longitudinal limiting plate 28 to move to repeat multiple times and position the diaphragm in an approaching manner. The material lifting module 34 moves the elevating frame 32 to the top of the elevating plate 21. At this time, the elevating frame 32 confirms whether refeeding or alarming is required according to the vacuum degree of the vacuum suction nozzle 35, and the vertical limit plate 28 is installed. The air blowing block 280, the air blowing block 280 blows air to the diaphragm to separate the diaphragms, and the diaphragm has a peeling action when it passes through the stripping block 281, and the stripping block 281 peels off the multi-layer diaphragm, Avoid bonding between the diaphragms. At the same time, the detection push module 37 will push the detection box 36 out, and the second detection optical fiber 38 detects whether the absorbed diaphragms are pasted. The frame 32 places the sucked diaphragm in the detection box 36, the lifting frame 32 picks up the material on the lifting plate 21 again, and the second detection optical fiber 38 detects again until there is no sticking between the diaphragms. The mobile module 33 pushes the elevating frame 32 that has absorbed the diaphragm to the top of the fixed frame 41, and places the diaphragm on the fixed plate 410. The fixed plate 410 confirms whether there is a vacuum on the fixed plate 410 through the degree of vacuum. Diaphragm, the diaphragm is driven by the positioning transmission module 44 and simultaneously drives the positioning transverse sliding assembly 42 and the positioning longitudinal sliding assembly 43 to reposition in a multiple approaching manner. When the diaphragm is positioned multiple times (it can be understood as the diaphragm 90% of the position has been adjusted), the fixed plate 410 is connected with a vacuum, so that the diaphragm is positioned again in a vacuum state, so as to avoid inaccurate positioning of the adjusted diaphragm due to other reasons.
如图8所示,为待剥膜转移装置150的结构示意图;待剥膜转移装置150包括待剥膜横移机构51、连接待剥膜横移机构51的待剥膜升降机构52及连接待剥膜升降机构52的待待剥膜吸板53。待剥膜吸盘用于吸未剥的膜片;待剥膜横移机构51用于驱动待剥膜吸板53在上料装置140和剥膜装置160之间来回移动;待剥膜升降机构52用于驱动待剥膜吸板53上下运动。工作时,当上料装置140的定位机构40将待剥膜片定位好后,待剥膜升降机构52驱动待剥膜 吸板53朝着上料装置140的方向移动,当待剥膜吸板53运动至定位机构40的正上方时,待剥膜升降机构52驱动待剥膜吸板53向下运动取待剥的膜片,待剥的膜片取好后,待剥膜吸板53在待剥膜升横移驱动机构和待剥膜升降机构52的驱动下将膜料送至剥膜装置160上。As shown in Figure 8, it is the schematic structural view of the transfer device 150 for the film to be peeled; The film suction plate 53 to be peeled off of the film lifting mechanism 52. The suction cup to be peeled is used to suck the unpeeled film; the film to be peeled traverse mechanism 51 is used to drive the film to be peeled suction plate 53 to move back and forth between the feeding device 140 and the film stripping device 160; the film to be peeled lifting mechanism 52 It is used to drive the suction plate 53 to move up and down. During work, when the positioning mechanism 40 of the feeding device 140 has positioned the film to be peeled off, the film lifting mechanism 52 to be peeled drives the suction plate 53 to be peeled off to move towards the direction of the feeding device 140, when the film suction plate to be peeled When the 53 moves to the directly above the positioning mechanism 40, the lifting mechanism 52 to be peeled will drive the suction plate 53 to move downward to get the film to be peeled off. The film material is sent to the film stripping device 160 under the drive of the lift-and-transfer driving mechanism for the film to be peeled and the lifting mechanism 52 for the film to be peeled off.
在本实施例中,剥膜装置160用于将膜片上的底料从膜片上剥离,并将剥离的底料进行回收。In this embodiment, the peeling device 160 is used to peel off the bottom material on the film sheet from the film sheet, and recycle the stripped bottom material.
请参照图9至图12,为本实用新型的全自动贴膜机的贴膜装置170的结构示意图,该贴膜装置170用于将已剥好的膜片贴设到工件上,其包括基座60、安装于基座60上的检测机构、工件固定机构80及贴膜机构90,其中工件固定机构80位于基座60远离剥膜装置160的一端,用于夹持定位工件;贴膜机构90位于基座60靠近剥膜装置160的一端,用于将已剥好的膜片从剥膜装置160搬运至放置于工件固定机构80的工件上,并将膜片压贴于工件上。基座60上设有一拍摄口61,拍摄口61为矩形设置。Please refer to FIG. 9 to FIG. 12 , which are structural schematic diagrams of the film sticking device 170 of the automatic film sticking machine of the present invention. The film sticking device 170 is used to stick the peeled film on the workpiece, which includes a base 60, The detection mechanism installed on the base 60, the workpiece fixing mechanism 80 and the film sticking mechanism 90, wherein the workpiece fixing mechanism 80 is located at the end of the base 60 away from the film stripping device 160, and is used to clamp and position the workpiece; the film sticking mechanism 90 is located at the base 60 One end close to the film stripping device 160 is used to transport the stripped film from the film stripping device 160 to the workpiece placed on the workpiece fixing mechanism 80, and press the film onto the workpiece. A shooting port 61 is provided on the base 60 , and the shooting port 61 is arranged in a rectangular shape.
检测机构包括位于基座60下方的第一调节器71及位于基座60上方的第二调节器72,具体的,第一调节器71包括安装于基座60底面上的安装板73、安装于安装板73上的第一相机74,第一相机74自下向上设置且与拍摄口61相对设置,便于第一相机74进行拍照对膜进行确定外形位置关系。第二调节器72包括安装于基座60顶面上的支撑柱75、安装于支撑柱75上的区域板76、安装于区域板76上的第二相机77,第二相机77自上向下设置。工作时,第一调节器71对放置于贴膜机构90上的膜片的外形位置进行拍摄,第二调节器72对放置于工件固定机构80上的工件的外形及位置进行拍摄,贴膜机构90根据带剥膜检测机构反馈的信息调整膜片相对工件固定机构80的位置从而实现准确将膜片准确贴于工件上。The detection mechanism includes a first adjuster 71 located below the base 60 and a second adjuster 72 located above the base 60. Specifically, the first adjuster 71 includes a mounting plate 73 mounted on the bottom surface of the base 60, mounted on The first camera 74 on the mounting plate 73, the first camera 74 is arranged from bottom to top and opposite to the shooting port 61, so that the first camera 74 can take pictures and determine the shape position relationship of the film. The second adjuster 72 includes a support column 75 installed on the top surface of the base 60, an area plate 76 installed on the support column 75, a second camera 77 installed on the area plate 76, and the second camera 77 is from top to bottom set up. During work, the first adjuster 71 photographs the shape and position of the diaphragm placed on the film sticking mechanism 90, and the second adjuster 72 takes pictures of the shape and position of the workpiece placed on the workpiece fixing mechanism 80, and the film sticking mechanism 90 according to The information fed back by the stripping detection mechanism adjusts the position of the diaphragm relative to the workpiece fixing mechanism 80 so as to accurately attach the diaphragm to the workpiece.
工件固定机构80位于第二调节器72的下方,工件固定机构可为夹持方式机构、真空吸取方式机构或其他固定方式机构,在本实施例中,工件固定机构选用夹持方式机构。具体的,该工件固定机构80包括安装于基座60上的旋转电机81、与旋转电机81连接的转盘82及旋转控制器83,旋转控制器83控制旋转电机81带动转盘82的旋转精度。转盘82上安装有二定位治具84,定位治 具84位于第二调节器72的下方。具体的,转盘82与区域板76平行设置,区域板76可以对在转盘82上的待贴膜片起到保护防尘的作用,便于贴膜的正常进行。在另一实施例中,转盘82上还安装有二真空管85,真空管85与定位治具84一一对应连通,便于通过真空管85接外接气管,利用气压变化将工件固定在定位治具84上。The workpiece fixing mechanism 80 is located below the second adjuster 72. The workpiece fixing mechanism can be a clamping mechanism, a vacuum suction mechanism or other fixing mechanisms. In this embodiment, the workpiece fixing mechanism is a clamping mechanism. Specifically, the workpiece fixing mechanism 80 includes a rotating motor 81 mounted on the base 60 , a turntable 82 connected to the rotating motor 81 , and a rotation controller 83 , and the rotation controller 83 controls the rotation accuracy of the turntable 82 driven by the rotating motor 81 . Two positioning jigs 84 are installed on the rotating disk 82, and the positioning jigs 84 are positioned under the second adjuster 72. Specifically, the turntable 82 is arranged parallel to the area plate 76, and the area plate 76 can protect and prevent the film on the turntable 82 from dust, so as to facilitate the normal process of film attachment. In another embodiment, two vacuum tubes 85 are installed on the turntable 82, and the vacuum tubes 85 communicate with the positioning jig 84 in one-to-one correspondence.
贴膜机构90包括安装于基座60上的第一驱动模组91、安装于第一驱动模组91上的第二驱动模组92、安装于第二驱动模组92上的压膜贴膜器93,第一驱动模组91用于驱动压膜贴膜器93将在剥膜装置160和夹持工件之间来回移动;第二驱动模组92用于驱动压膜贴膜器93朝着垂直于第一驱动模组91驱动压膜贴膜器93的运动方向的方向来回移动。The film sticking mechanism 90 includes a first driving module 91 installed on the base 60, a second driving module 92 installed on the first driving module 91, and a laminating film sticking device 93 installed on the second driving module 92. , the first driving module 91 is used to drive the laminating film sticking device 93 to move back and forth between the peeling device 160 and the clamping workpiece; the second driving module 92 is used to drive the laminating film sticking machine 93 toward the first The driving module 91 drives the film laminating device 93 to move back and forth in the direction of motion.
压膜贴膜器93包括安装于第二驱动模组92上的支撑臂94、安装于支撑臂94上的取膜气缸95及贴膜机械手96、安装于贴膜机械手96上的贴膜气缸97及贴膜滚轮98,支撑臂94与第二驱动模组92连接。取膜气缸95与贴膜机械手96连接,可以带动贴膜机械手96移动,贴膜气缸97与贴膜滚轮98连接,贴膜气缸97可以驱动贴膜滚轮98移动。The laminating and sticking film device 93 includes a support arm 94 installed on the second drive module 92, a film cylinder 95 installed on the support arm 94 and a film sticking manipulator 96, a film sticking cylinder 97 and a film sticking roller 98 mounted on the film sticking manipulator 96 , the support arm 94 is connected to the second drive module 92 . Get film cylinder 95 to be connected with film sticking manipulator 96, can drive film sticking manipulator 96 to move, film sticking cylinder 97 is connected with film sticking roller 98, sticking film cylinder 97 can drive film sticking roller 98 to move.
该贴膜装置在使用时的运行状态如下:作业员将清洁好的工件放到定位治具84上,通过旋转控制器83将工件转入贴膜工位,第二相机77进行拍照确定外形位置关系;第一驱动模组91驱动压膜贴膜器93运动至剥膜装置160处取已剥好的膜片,通过贴膜机械手96的真空度判断是否有膜在贴膜机械手96上,若有,则压膜贴膜器93在第一驱动模组91、第二驱动模组92作用下移动至拍摄口61处,第一相机74对膜片进行拍照确定外形位置关系。通过后台计算好贴膜位置后由第一驱动模组91、第二驱动模组92及压膜贴膜器93行进至指定位置进行贴膜。到达指定位置时,贴膜机械手96在取膜气缸95的带动下行进至膜片与工件刚好接触的位置,真空关闭,膜片通过张力与工件吸附,贴膜机械手96上移一定距离。贴膜滚轮98在贴膜气缸97的带动下以一定的力压紧膜片和工件,之后在第二驱动模组92的带动下移动,挤压出膜与工件之间的气泡,完成贴膜。之后旋转电机81在旋转控制器83的控制下旋转,使两个定位治具84上的工件互换位置,减少加工等待间隙,可以将贴好膜的工件取出并放置工 件,提高生产加工效率。The operating state of the film sticking device is as follows: the operator puts the cleaned workpiece on the positioning jig 84, transfers the workpiece to the film sticking station through the rotation controller 83, and the second camera 77 takes pictures to determine the shape position relationship; The first drive module 91 drives the film laminating and sticking device 93 to move to the film stripping device 160 to take the peeled film, and judge whether there is a film on the film sticking manipulator 96 through the vacuum degree of the film sticking manipulator 96. If so, press the film The film applicator 93 moves to the shooting port 61 under the action of the first driving module 91 and the second driving module 92 , and the first camera 74 takes pictures of the film to determine the positional relationship of the shape. After calculating the film sticking position through the background, the first driving module 91, the second driving module 92 and the laminating film sticking device 93 advance to the designated position for film sticking. When arriving at the designated position, the film-attaching manipulator 96 advances to the position where the diaphragm just contacts the workpiece under the drive of the film-taking cylinder 95, the vacuum is closed, the diaphragm is adsorbed by the tension to the workpiece, and the film-attaching manipulator 96 moves up a certain distance. The film sticking roller 98 presses the diaphragm and the workpiece with a certain force under the drive of the film sticking cylinder 97, and then moves under the drive of the second driving module 92 to squeeze out the air bubbles between the film and the workpiece to complete the film sticking. Afterwards, the rotary motor 81 rotates under the control of the rotary controller 83, so that the workpieces on the two positioning fixtures 84 can exchange positions, reduce the processing waiting gap, and the workpieces pasted with the film can be taken out and placed, so as to improve the production and processing efficiency.
上述贴膜装置170通过检测机构和贴膜机构90配合进行贴膜加工。由于检测机构有第一调节器71和第二调节器72分别对膜和工件进行视觉定位,保证了贴膜的精准度,经过两次像素对比是精度误差达到±0.05mm,受作业员熟练度影响小,贴膜质量高。由于工件贴膜加工只要作业员将工件放置在定位治具84上,贴膜机构90的第一驱动模组91、第二驱动模组92和压膜贴膜器93就可以实现多方向移动,并通过第一调节器71、第二调节器72实现位置调整,之后将膜贴覆于工件上,实现自动加工,而且两个定位治具84可以实现工件加工无等待间隙,贴膜效率高,生产成本大大降低。The film sticking device 170 cooperates with the film sticking mechanism 90 to perform film sticking processing. Since the detection mechanism has the first adjuster 71 and the second adjuster 72 to visually position the film and the workpiece respectively, the accuracy of the film is guaranteed. After two pixel comparisons, the accuracy error reaches ±0.05mm, which is affected by the proficiency of the operator. Small, high quality film. As long as the operator places the workpiece on the positioning jig 84 in the film sticking process of the workpiece, the first driving module 91, the second driving module 92 and the laminating film sticking device 93 of the film sticking mechanism 90 can move in multiple directions, and pass through the first The first adjuster 71 and the second adjuster 72 realize the position adjustment, and then apply the film on the workpiece to realize automatic processing, and the two positioning jigs 84 can realize the workpiece processing without waiting gap, the film sticking efficiency is high, and the production cost is greatly reduced .
上述的全自动贴膜机,通过设置空气过滤装置120,使得全自动贴膜机所处的环境中的空气中的灰尘能被自动过滤掉,从而使本实用新型的全自动贴膜机能在无尘环境中对工件贴膜,避免了空气中的灰尘影响膜片贴于工件上的效果,适用于在不同环境中对工件进行贴膜工作;通过设置贴膜装置170包括贴膜机构90和检测机构,再设置检测机构包括第一调节器71和第二调节器72,工作时,第一调节器71对贴膜机构90搬运的膜片的外形位置进行拍摄,第二调节器72对工件的外形及位置进行拍摄,贴膜机构90根据检测机构反馈的信息调整膜片相对工件的位置,从而使得贴膜机构90能将膜片准确地贴于工件上,不会出现贴歪现象。The above-mentioned fully automatic film sticking machine, by setting the air filter device 120, the dust in the air in the environment where the fully automatic film sticking machine is located can be automatically filtered out, so that the fully automatic film sticking machine of the present invention can operate in a dust-free environment. Applying the film to the workpiece avoids the dust in the air from affecting the effect of the film on the workpiece, and is suitable for performing film attachment on the workpiece in different environments; by setting the film attachment device 170, it includes the film attachment mechanism 90 and the detection mechanism, and then the detection mechanism includes The first regulator 71 and the second regulator 72, when working, the first regulator 71 takes pictures of the shape and position of the diaphragm carried by the film sticking mechanism 90, and the second adjuster 72 takes pictures of the shape and position of the workpiece, and the film sticking mechanism 90 adjusts the position of the diaphragm relative to the workpiece according to the information fed back by the detection mechanism, so that the film attaching mechanism 90 can accurately attach the diaphragm to the workpiece without skewing.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107097993A (en) * | 2017-05-19 | 2017-08-29 | 深圳市卓翼科技股份有限公司 | full-automatic film sticking machine |
| CN108466421A (en) * | 2018-04-18 | 2018-08-31 | 深圳市承熹机电设备有限公司 | Move material device and make-up machine |
| CN108638487A (en) * | 2018-04-18 | 2018-10-12 | 深圳市承熹机电设备有限公司 | Applying method and make-up machine |
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| CN110126250A (en) * | 2019-06-10 | 2019-08-16 | 深圳市迈越智能设备有限公司 | A kind of Full automatic rotating disc type abutted equipment |
| CN110371368A (en) * | 2019-07-31 | 2019-10-25 | 建滔电子材料(江阴)有限公司 | A kind of copper-clad plate plate automatic transporting weighing conveyer |
| CN110371369A (en) * | 2019-07-31 | 2019-10-25 | 建滔电子材料(江阴)有限公司 | A kind of feeding mechanism of copper-clad plate plate automatic transporting weighing conveyer |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107097993A (en) * | 2017-05-19 | 2017-08-29 | 深圳市卓翼科技股份有限公司 | full-automatic film sticking machine |
| CN108466421A (en) * | 2018-04-18 | 2018-08-31 | 深圳市承熹机电设备有限公司 | Move material device and make-up machine |
| CN108638487A (en) * | 2018-04-18 | 2018-10-12 | 深圳市承熹机电设备有限公司 | Applying method and make-up machine |
| CN108638487B (en) * | 2018-04-18 | 2024-04-12 | 深圳市承熹机电设备有限公司 | Bonding method and bonding machine |
| CN109795099A (en) * | 2019-01-30 | 2019-05-24 | 深圳市邦尼贴智能科技有限公司 | A kind of self-service laminator and self-service method for adhering film |
| CN110126250A (en) * | 2019-06-10 | 2019-08-16 | 深圳市迈越智能设备有限公司 | A kind of Full automatic rotating disc type abutted equipment |
| CN110371368A (en) * | 2019-07-31 | 2019-10-25 | 建滔电子材料(江阴)有限公司 | A kind of copper-clad plate plate automatic transporting weighing conveyer |
| CN110371369A (en) * | 2019-07-31 | 2019-10-25 | 建滔电子材料(江阴)有限公司 | A kind of feeding mechanism of copper-clad plate plate automatic transporting weighing conveyer |
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