CN207061880U - Calcium carbide production, crushing all-in-one machine - Google Patents
Calcium carbide production, crushing all-in-one machine Download PDFInfo
- Publication number
- CN207061880U CN207061880U CN201720689528.3U CN201720689528U CN207061880U CN 207061880 U CN207061880 U CN 207061880U CN 201720689528 U CN201720689528 U CN 201720689528U CN 207061880 U CN207061880 U CN 207061880U
- Authority
- CN
- China
- Prior art keywords
- calcium carbide
- drive sprocket
- head
- crushing
- tail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses calcium carbide production, crushing all-in-one machine, including:Headstock, some fuselage cradles, aircraft tail shelf, some moulds, driving chain, power unit and casting gate;The headstock, some fuselage cradles and aircraft tail shelf are fixedly connected sequentially.Calcium carbide production of the present utility model, crushing all-in-one machine are simple in construction, can realize continuous production;Cool time is reduced, reduces storage capacity;Process is few, reduces equipment failure rate and maintenance of equipment expense;Reduce calcium carbide loss and energy consumption;Working strength is reduced, reduces labour;Eliminate safe hidden trouble.Can greatly degree reduction pollution environment.
Description
Technical field
It the utility model is related to a kind of calcium carbide production, crushing all-in-one machine.
Background technology
Calcium carbide production use at present come out of the stove and crushing process is to be placed on calcium carbide pot to come out of the stove on dolly, by hoist engine,
Steel wire rope will come out of the stove dolly and calcium carbide pot roping flows full calcium carbide pot one by one to plug for outlet, red-hot liquid calcium carbide, and then roping is arrived again
Cold broken workshop, void spaces are hung to by overhead traveling crane and cooled down, pot is broken to be to turning over by overhead traveling crane handling again when being cooled to less than 100 DEG C
System carries out three-level and crushed.Many problems be present in this traditional handicraft processing mode:It is low to go out the efficiency of furnace, cool time is long, takes up an area
Area is big, and upstream and downstream Production Cohesion is not smooth, tedious process, and equipment fault is frequent and maintenance cost is high, and calcium carbide loss is high, energy consumption
Height, worker's working strength is larger, and required labour is excessive, and big for environment pollution, potential safety hazard be present.
Utility model content
The purpose of this utility model is to provide calcium carbide production, crushing all-in-one machine.
To achieve the above object, the utility model uses herein below:
Calcium carbide production, crushing all-in-one machine, including:Headstock, some fuselage cradles, aircraft tail shelf, some moulds, driving chain,
Power unit and casting gate;Together with the headstock, some fuselage cradles are fixedly connected sequentially with aircraft tail shelf;
The both sides of the headstock are separately installed with head wheel bearing seat;Head transmission main shaft and two head wheel bearing seats
Equipped, its both ends is separately installed with head drive sprocket;
The both sides of the aircraft tail shelf are separately installed with tail wheel bearing seat;Tail power transmission shaft and two tail wheel bearing seats are matched somebody with somebody
Dress, both ends are separately installed with tail drive sprocket;
The installation site of the head drive sprocket and tail drive sprocket is corresponding;
The driving chain is arranged between head drive sprocket and tail drive sprocket, into Parallel Symmetric structure and around machine
Head drive sprocket and tail drive sprocket Synchronous Transmission;
Some moulds connect successively to be connected on driving chain;
The power unit is connected with head transmission main shaft, for providing power to all-in-one.
Further, the power unit includes motor, decelerator, shaft coupling;Motor and the decelerator drive connection,
The clutch end of the decelerator connects with one end of shaft coupling, and the other end and head of the shaft coupling are driven the one of main sleeve
End connection.
Further, the all-in-one also includes cooling device, installed in the inner side of head drive sprocket and fixed installation
On fuselage cradle, for being cooled down to mould.
Further, the all-in-one also includes stripper apparatus, installed in the inner side of head drive sprocket, for mould
Carry out vibration beating.
Further, it is corresponding positioned at two with several to include the scroll wheel that several are located at both ends for the driving chain
Scroll wheel between support bar;Some moulds connect successively to be connected on support bar.
Further, the mould is the plank frame for having multiple grid, and both ends are respectively with two driving chains in vertical
Directly it is connected.
The utility model has advantages below:
Calcium carbide production of the present utility model, crushing all-in-one machine are simple in construction, can realize continuous production;When reducing cooling
Between, reduce storage capacity;Process is few, reduces equipment failure rate and maintenance of equipment expense;Reduce calcium carbide loss and energy consumption;Reduce work
Intensity, reduce labour;Eliminate safe hidden trouble.Can greatly degree reduction pollution environment.
Brief description of the drawings
Specific embodiment of the present utility model is described in further detail below in conjunction with the accompanying drawings.
Overall structure diagram when Fig. 1 is the application of calcium carbide production of the present utility model, crushing all-in-one machine.
Fig. 2 is the dimensional structure diagram of head section.
Fig. 3 is the connection diagram of motor, decelerator, shaft coupling and head transmission main shaft.
Fig. 4 is the cooperation figure of transmission main shaft and driving chain.
Fig. 5 is the structural representation of head wheel bearing seat.
Fig. 6 is the structural representation of tail wheel bearing seat.
Embodiment
In order to illustrate more clearly of the utility model, the utility model is done further with reference to preferred embodiment
It is bright.It will be appreciated by those skilled in the art that specifically described content is illustrative and be not restrictive below, should not be with this
Limit the scope of protection of the utility model.
Embodiment
As shown in figures 1 to 6, it is calcium carbide production of the present utility model, the entirety and part-structure schematic diagram of crushing all-in-one machine.
The calcium carbide production, crushing all-in-one machine, including:Headstock 1, some fuselage cradles 2, head wheel bearing seat 3, aircraft tail shelf 5,
Tail wheel bearing seat 6, mould 8, head drive sprocket 9, head transmission main shaft 10, tail drive sprocket 11, tail power transmission shaft, electricity
Machine 13, decelerator 14, driving chain 15, shaft coupling 16, cooling device, stripper apparatus 18 and casting gate 7.Headstock 1, fuselage cradle
2 and aircraft tail shelf 5 be that overall longitudinal section is rectangular steel frame construction.Headstock 1, some fuselage cradles 2 and aircraft tail shelf 5 are fixed successively
Link together.The both sides of headstock 1 are separately installed with head wheel bearing seat 3;Head transmission main shaft 10 and two head wheel shafts
Bearing 3 is equipped, and its both ends is separately installed with head drive sprocket 9.The both sides of aircraft tail shelf 5 are separately installed with tail wheel bearing seat 6;
Tail power transmission shaft (not shown) and two tail wheel bearing seats 6 are equipped, and both ends are separately installed with tail drive sprocket 11.Machine
The installation site of head drive sprocket 9 and tail drive sprocket 11 is corresponding.Motor 13, decelerator 14 and shaft coupling 16 are arranged on machine
On the same side of head frame 1, motor 13 and decelerator 14 are connected, the clutch end of decelerator 14 and one end of shaft coupling 16
Connection, the other end of shaft coupling 16 connect with one end of the main sleeve 10 of head transmission.Driving chain 15 is arranged on head drive sprocket 9
Between tail drive sprocket 11, into Parallel Symmetric structure and around head drive sprocket 9 and the Synchronous Transmission of tail drive sprocket 11;
Driving chain 15 includes the scroll wheel 151 that several be located at both ends and several are located between two corresponding scroll wheels 151
Support bar 152.Some moulds 8 connect successively to be connected on support bar 152;Mould 8 is the plank frame for having multiple grid,
Both ends respectively with two driving chains 15 are perpendicular is connected.Cooling device (not shown) is arranged on head drive sprocket
9 inner side and it is fixedly mounted on fuselage cradle 2.Stripper apparatus 18 is arranged on the inner side of head drive sprocket 9, for entering to mould 8
Row vibration beating.Casting gate 7 is commonly located closer at some fuselage cradle 2 of aircraft tail shelf 5.
After start, motor 13 rotates, and drives to decelerator 14, and decelerator 14 drives head transmission main shaft by shaft coupling 16
10, head transmission main shaft 10 drives head drive sprocket 9, and head drive sprocket 9 drives tail driving-chain by driving chain 15
Wheel 11, the drive mechanism of closure is formed, some moulds 8 being fixedly mounted on driving chain 15 also operate therewith, during which pass through
One of cooling device, the gas that cooling device is gone out by axle stream wind act on, and when operation is to head drive sprocket 9, complete cold
But, by head drive sprocket 9 rotate and under, most of calcium carbide and mould 8 depart from.The calcium carbide that minority fails to depart from once continues
Operating, after being arranged on the stripper apparatus vibration beating of the inner side of head drive sprocket 9, all depart from from mould 8, complete a set of
Complete casting operation, continue next circulation, realization is worked continuously, uninterrupted production.
Use process chart during all-in-one of the present utility model:
Red-hot liquid calcium carbide → calcium carbide production, crushing all-in-one machine → fragment calcium carbide → conveying equipment → cooling factory building cooling →
Feed bin → downstream process units.
Extension process:Metal chain type conveying device is set up in discharging opening, the calcium carbide poured out is delivered in cooling feed bin, warp
After short time cooling, downstream production process can be carried out.
All-in-one of the present utility model can be continuously run, and no matter how furnace of calcium carbide operating mode changes, all without because of container of coming out of the stove
The limitation of quantity and restrict and come out of the stove.
Using all-in-one of the present utility model, calcium carbide can produce the granularity (20* for needing to adjust furnace of calcium carbide according to enterprise practical
20mm-80*80mm);The generally small bulk of calcium carbide, peel off, can typically be cooled down completely within 2-4 hours between each other, cooling speed
Degree goes out more times than coarse crushed calcium-carbide soon;Small piece of calcium carbide is easily left concentratedly, reduces live airborne dust point, can reduce environmental pollution;Due to every
Block calcium carbide can timely enter next procedure after being cooled down in the short period, reduce storage capacity, reduce cooling factory building usable floor area,
Can also be greatly reduced calcium carbide cool down, have bad luck, the loss in shattering process.
After all-in-one of the present utility model, whole flow process only needs all-in-one and calcium carbide conveying equipment, eliminates existing
There are equipment and the process such as drive apparatus of coming out of the stove in technology, calcium carbide pot, dolly of coming out of the stove, lifting, broken, reduce equipment fault
Rate, maintenance of equipment and renewal cost, while the equipment omitted largely is the large power-consuming equipments such as equipment, crane gear,
Considerably reduce energy consumption.
Calculated in units of 1 furnace of calcium carbide per tour, all-in-one one of the present utility model only needs all-in-one operating personnel 2
People, the people of conveying equipment patrol officer 2, you can completion is come out of the stove and broken process, and high degree, which burns, reduces labour.
When in use, small piece of calcium carbide is constantly in motion state to all-in-one of the present utility model, and all-in-one is relatively
One open space, if there is equipment leak, it will not also assemble moment with the acetylene gas of calcium carbide reaction generation, dodge quick-fried probability
It is minimum;Calcium carbide is directly poured as block finished product calcium carbide, is eliminated and is helped/change the programs such as pot, lifting, the scope of operation is all in 0 meter of plane
Carry out, prevented space multistory cross-operation, prevented to injure by a crashing object, the accident such as mechanical wounding, be inherently eliminated potential safety hazard.
Obviously, above-described embodiment of the present utility model is only intended to clearly illustrate the utility model example, and
It is not the restriction to embodiment of the present utility model, for those of ordinary skill in the field, in described above
On the basis of can also make other changes in different forms, all embodiments can not be exhaustive here,
It is every to belong to obvious changes or variations that the technical solution of the utility model is extended out still in of the present utility model
The row of protection domain.
Claims (6)
1. calcium carbide production, crushing all-in-one machine, it is characterised in that including:Headstock, some fuselage cradles, aircraft tail shelf, some moulds,
Driving chain, power unit and casting gate;The headstock, some fuselage cradles and aircraft tail shelf are fixedly connected sequentially;
The both sides of the headstock are separately installed with head wheel bearing seat;Head transmission main shaft and two head wheel bearing seats are matched somebody with somebody
Dress, its both ends is separately installed with head drive sprocket;
The both sides of the aircraft tail shelf are separately installed with tail wheel bearing seat;Tail power transmission shaft and two tail wheel bearing seats are equipped with,
Both ends are separately installed with tail drive sprocket;
The installation site of the head drive sprocket and tail drive sprocket is corresponding;
The driving chain is arranged between head drive sprocket and tail drive sprocket, is passed into Parallel Symmetric structure and around head
Movable sprocket and tail drive sprocket Synchronous Transmission;
Some moulds connect successively to be connected on driving chain;
The power unit is connected with head transmission main shaft, for providing power to all-in-one.
2. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the power unit include motor,
Decelerator, shaft coupling;Motor and the decelerator drive connection, the clutch end of the decelerator and one end of shaft coupling connect
Connect, the other end of the shaft coupling connects with one end of the main sleeve of head transmission.
3. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the all-in-one also includes being used for
The cooling device cooled down to mould, installed in the inner side of head drive sprocket and it is fixedly mounted on fuselage cradle.
4. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the all-in-one also includes being used for
The stripper apparatus of vibration beating is carried out to mould, installed in the inner side of head drive sprocket.
5. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the driving chain includes some
It is individual positioned at the scroll wheel at both ends and several support bars between two corresponding scroll wheels;Some moulds connect successively
It is connected on support bar.
6. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the mould is that have multiple lattice
The plank frame of son, both ends respectively with two driving chains are perpendicular is connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720689528.3U CN207061880U (en) | 2017-06-14 | 2017-06-14 | Calcium carbide production, crushing all-in-one machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720689528.3U CN207061880U (en) | 2017-06-14 | 2017-06-14 | Calcium carbide production, crushing all-in-one machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN207061880U true CN207061880U (en) | 2018-03-02 |
Family
ID=61508811
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201720689528.3U Expired - Fee Related CN207061880U (en) | 2017-06-14 | 2017-06-14 | Calcium carbide production, crushing all-in-one machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN207061880U (en) |
-
2017
- 2017-06-14 CN CN201720689528.3U patent/CN207061880U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180302 Termination date: 20190614 |
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CF01 | Termination of patent right due to non-payment of annual fee |