CN107200329A - Calcium carbide production, crushing all-in-one machine - Google Patents

Calcium carbide production, crushing all-in-one machine Download PDF

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Publication number
CN107200329A
CN107200329A CN201710447183.5A CN201710447183A CN107200329A CN 107200329 A CN107200329 A CN 107200329A CN 201710447183 A CN201710447183 A CN 201710447183A CN 107200329 A CN107200329 A CN 107200329A
Authority
CN
China
Prior art keywords
calcium carbide
drive sprocket
head
crushing
tail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201710447183.5A
Other languages
Chinese (zh)
Inventor
白永军
余鹏
丁小龙
张勇
霍学彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Xinghai Pump Valve Manufacturing Co Ltd
Original Assignee
Jiangsu Xinghai Pump Valve Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Xinghai Pump Valve Manufacturing Co Ltd filed Critical Jiangsu Xinghai Pump Valve Manufacturing Co Ltd
Priority to CN201710447183.5A priority Critical patent/CN107200329A/en
Publication of CN107200329A publication Critical patent/CN107200329A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/123Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element arranged to keep the load-carriers horizontally during at least a part of the conveyor run

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses calcium carbide production, crushing all-in-one machine, including:Headstock, some fuselage cradles, aircraft tail shelf, some moulds, driving chain, power unit and casting gate;The headstock, some fuselage cradles and aircraft tail shelf are fixedly connected sequentially.Calcium carbide production, the crushing all-in-one machine of the present invention is simple in construction, can realize continuous production;Cool time is reduced, storage capacity is reduced;Process is few, reduction equipment failure rate and maintenance of equipment expense;Reduce calcium carbide loss and energy consumption;Working strength is reduced, labour is reduced;Eliminate safe hidden trouble.Can greatly degree reduction pollution environment.

Description

Calcium carbide production, crushing all-in-one machine
Technical field
The present invention relates to a kind of calcium carbide production, crushing all-in-one machine.
Background technology
Calcium carbide production use at present come out of the stove and crushing process is to be placed on calcium carbide pot to come out of the stove on dolly, by hoist engine, Steel wire rope will come out of the stove dolly and calcium carbide pot roping to plug for outlet, and red-hot liquid calcium carbide flows full calcium carbide pot one by one, and then roping is arrived again Cold broken workshop, is hung to void spaces by overhead traveling crane and is cooled down, and by overhead traveling crane handling, to turning over, pot is broken to be again when being cooled to less than 100 DEG C System carries out three-level and crushed.There are many problems in this traditional handicraft processing mode:Go out the efficiency of furnace low, cool time is long, take up an area Area is big, and upstream and downstream Production Cohesion is not smooth, tedious process, and equipment fault is frequent and maintenance cost is high, and calcium carbide loss is high, energy consumption Height, workman's working strength is larger, and required labour is excessive, and big for environment pollution, there is potential safety hazard.
The content of the invention
It is an object of the invention to provide calcium carbide production, crushing all-in-one machine.
To achieve the above object, the present invention uses herein below:
Calcium carbide production, crushing all-in-one machine, including:Headstock, some fuselage cradles, aircraft tail shelf, some moulds, driving chain, Power unit and casting gate;Together with the headstock, some fuselage cradles are fixedly connected sequentially with aircraft tail shelf;
The both sides of the headstock are separately installed with head wheel bearing seat;Head transmission main shaft and two head wheel bearing seats Equipped, its two ends is separately installed with head drive sprocket;
The both sides of the aircraft tail shelf are separately installed with tail wheel bearing seat;Tail power transmission shaft and two tail wheel bearing seats are matched somebody with somebody Dress, two ends are separately installed with tail drive sprocket;
The head drive sprocket is corresponding with the installation site of tail drive sprocket;
The driving chain is arranged between head drive sprocket and tail drive sprocket, into Parallel Symmetric structure and around machine Head drive sprocket and tail drive sprocket Synchronous Transmission;
Some moulds connect successively to be connected on driving chain;
The power unit is connected with head transmission main shaft, for providing power to all-in-one.
Further, the power unit includes motor, decelerator, shaft coupling;Motor and the decelerator drive connection, One end connection of the clutch end and shaft coupling of the decelerator, the other end and head of the shaft coupling are driven the one of main sleeve End connection.
Further, the all-in-one also includes cooling device, installed in the inner side of head drive sprocket and fixed installation On fuselage cradle, for being cooled down to mould.
Further, the all-in-one also includes stripper apparatus, installed in the inner side of head drive sprocket, for mould Carry out vibration beating.
Further, the driving chain is corresponding positioned at two with several including the scroll wheel that several are located at two ends Scroll wheel between support bar;Some moulds connect successively to be connected on support bar.
Further, the mould is the plank frame with multiple grid, and two ends are respectively with two driving chains in vertical Directly it is connected.
The present invention has advantages below:
Calcium carbide production, the crushing all-in-one machine of the present invention is simple in construction, can realize continuous production;Cool time is reduced, drop Low storage capacity;Process is few, reduction equipment failure rate and maintenance of equipment expense;Reduce calcium carbide loss and energy consumption;Reduce working strength, Reduce labour;Eliminate safe hidden trouble.Can greatly degree reduction pollution environment.
Brief description of the drawings
The embodiment to the present invention is described in further detail below in conjunction with the accompanying drawings.
Overall structure diagram when Fig. 1 is the calcium carbide production of the present invention, the application of crushing all-in-one machine.
Fig. 2 is the dimensional structure diagram of head section.
Fig. 3 is the connection diagram of motor, decelerator, shaft coupling and head transmission main shaft.
Fig. 4 is the cooperation figure of transmission main shaft and driving chain.
Fig. 5 is the structural representation of head wheel bearing seat.
Fig. 6 is the structural representation of tail wheel bearing seat.
Embodiment
In order to illustrate more clearly of the present invention, with reference to preferred embodiment, the present invention is described further.Ability Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, and this should not be limited with this The protection domain of invention.
Embodiment
As shown in figures 1 to 6, it is calcium carbide production, the entirety and part-structure schematic diagram of crushing all-in-one machine of the present invention.
The calcium carbide production, crushing all-in-one machine, including:Headstock 1, some fuselage cradles 2, head wheel bearing seat 3, aircraft tail shelf 5, Tail wheel bearing seat 6, mould 8, head drive sprocket 9, head transmission main shaft 10, tail drive sprocket 11, tail power transmission shaft, electricity Machine 13, decelerator 14, driving chain 15, shaft coupling 16, cooling device, stripper apparatus 18 and casting gate 7.Headstock 1, fuselage cradle 2 and aircraft tail shelf 5 be overall longitudinal section be rectangular steel frame construction.Headstock 1, some fuselage cradles 2 and aircraft tail shelf 5 are fixed successively Link together.The both sides of headstock 1 are separately installed with head wheel bearing seat 3;Head transmission main shaft 10 and two head wheel shafts Bearing 3 is equipped with, and its two ends is separately installed with head drive sprocket 9.The both sides of aircraft tail shelf 5 are separately installed with tail wheel bearing seat 6; Tail power transmission shaft (not shown) and two tail wheel bearing seats 6 are equipped with, and two ends are separately installed with tail drive sprocket 11.Machine Head drive sprocket 9 is corresponding with the installation site of tail drive sprocket 11.Motor 13, decelerator 14 and shaft coupling 16 are arranged on machine On the same side of head frame 1, motor 13 and decelerator 14 are connected, the clutch end of decelerator 14 and one end of shaft coupling 16 Connection, one end connection of the main sleeve 10 of the other end and head transmission of shaft coupling 16.Driving chain 15 is arranged on head drive sprocket 9 Between tail drive sprocket 11, into Parallel Symmetric structure and around head drive sprocket 9 and the Synchronous Transmission of tail drive sprocket 11; Driving chain 15 is located at the scroll wheel 151 at two ends including several and several are located between two corresponding scroll wheels 151 Support bar 152.Some moulds 8 connect successively to be connected on support bar 152;Mould 8 is the plank frame with multiple grid, Two ends respectively with two driving chains 15 are perpendicular is connected.Cooling device (not shown) is arranged on head drive sprocket 9 inner side and it is fixedly mounted on fuselage cradle 2.Stripper apparatus 18 is arranged on the inner side of head drive sprocket 9, for entering to mould 8 Row vibration beating.Casting gate 7 is commonly located closer at some fuselage cradle 2 of aircraft tail shelf 5.
After start, motor 13 is rotated, and drives to decelerator 14, and decelerator 14 drives head transmission main shaft by shaft coupling 16 10, head transmission main shaft 10 drives head drive sprocket 9, and head drive sprocket 9 drives tail driving-chain by driving chain 15 Wheel 11, forms the drive mechanism of closure, and some moulds 8 being fixedly mounted on driving chain 15 are also operated therewith, during which passes through One of cooling device, the gas that cooling device is gone out by axle stream wind is acted on, and when operation is to head drive sprocket 9, is completed cold But, by head drive sprocket 9 rotate and under, most of calcium carbide and mould 8 depart from.The calcium carbide that minority fails to depart from once continues Operating, by being arranged on after the stripper apparatus vibration beating of the inner side of head drive sprocket 9, all departs from from mould 8, completes a set of Complete casting operation, continues next circulation, and realization is worked continuously, uninterrupted production.
Use process chart during all-in-one of the invention:
Red-hot liquid calcium carbide → calcium carbide production, crushing all-in-one machine → fragment calcium carbide → conveying equipment → cooling factory building cooling → Feed bin → downstream process units.
Extension process:Metal chain type conveying device is set up in discharging opening, the calcium carbide poured out is delivered in cooling feed bin, warp After short time cooling, downstream production process can be carried out.
The all-in-one of the present invention can be continuously run, and no matter how furnace of calcium carbide operating mode changes, all without because of number of containers of coming out of the stove Limitation and restrict and come out of the stove.
Using the all-in-one of the present invention, calcium carbide can produce the granularity (20* for needing to adjust furnace of calcium carbide according to enterprise practical 20mm-80*80mm);The generally small bulk of calcium carbide, is peeled off each other, can typically be cooled down completely in 2-4 hours, cooling speed Degree goes out many times than coarse crushed calcium-carbide soon;Small piece of calcium carbide is easily left concentratedly, reduces live airborne dust point, it is possible to decrease environmental pollution;Due to every Block calcium carbide can timely enter next procedure after being cooled down in the short period, reduce storage capacity, reduce cooling factory building usable floor area, Can also be greatly reduced calcium carbide cooling down, have bad luck, the loss in shattering process.
After all-in-one using the present invention, whole flow process only needs to all-in-one and calcium carbide conveying equipment, eliminates existing skill Equipment and the process such as drive apparatus of coming out of the stove, calcium carbide pot, dolly of coming out of the stove, lifting in art, broken, reduce equipment failure rate, set Standby maintenance and renewal cost, while the equipment omitted largely is the large power-consuming equipments such as equipment, crane gear, significantly Reduce energy consumption.
Calculated in units of 1 furnace of calcium carbide per tour, all-in-one one of the invention only needs the people of all-in-one operating personnel 2, The people of conveying equipment patrol officer 2, you can completion is come out of the stove and broken process, high degree, which burns, reduces labour.
When in use, small piece of calcium carbide is constantly in motion state to the all-in-one of the present invention, and it is one that all-in-one is relative Open space, if there is equipment leak, the acetylene gas for reacting generation with calcium carbide will not also be assembled moment, dodge quick-fried probability pole It is small;Calcium carbide is directly poured as block finished product calcium carbide, is eliminated and is helped/change the programs such as pot, lifting, the scope of operation is all entered in 0 meter of plane OK, prevent space multistory cross-operation, prevented to injure by a crashing object, the accident such as mechanical wounding, be inherently eliminated potential safety hazard.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not pair The restriction of embodiments of the present invention, for those of ordinary skill in the field, may be used also on the basis of the above description To make other changes in different forms, all embodiments can not be exhaustive here, it is every to belong to this hair Row of the obvious changes or variations that bright technical scheme is extended out still in protection scope of the present invention.

Claims (6)

1. calcium carbide production, crushing all-in-one machine, it is characterised in that including:Headstock, some fuselage cradles, aircraft tail shelf, some moulds, Driving chain, power unit and casting gate;The headstock, some fuselage cradles and aircraft tail shelf are fixedly connected sequentially;
The both sides of the headstock are separately installed with head wheel bearing seat;Head transmission main shaft and two head wheel bearing seats are matched somebody with somebody Dress, its two ends is separately installed with head drive sprocket;
The both sides of the aircraft tail shelf are separately installed with tail wheel bearing seat;Tail power transmission shaft and two tail wheel bearing seats are equipped with, Two ends are separately installed with tail drive sprocket;
The head drive sprocket is corresponding with the installation site of tail drive sprocket;
The driving chain is arranged between head drive sprocket and tail drive sprocket, is passed into Parallel Symmetric structure and around head Movable sprocket and tail drive sprocket Synchronous Transmission;
Some moulds connect successively to be connected on driving chain;
The power unit is connected with head transmission main shaft, for providing power to all-in-one.
2. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the power unit include motor, Decelerator, shaft coupling;Motor and the decelerator drive connection, the clutch end of the decelerator and one end of shaft coupling connect Connect, the other end and head of the shaft coupling are driven one end connection of main sleeve.
3. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the all-in-one also includes being used for The cooling device cooled down to mould, installed in the inner side of head drive sprocket and is fixedly mounted on fuselage cradle.
4. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the all-in-one also includes being used for The stripper apparatus of vibration beating is carried out to mould, installed in the inner side of head drive sprocket.
5. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the driving chain includes some It is individual positioned at the scroll wheel at two ends and several be located at support bar between two corresponding scroll wheels;Some moulds connect successively It is connected on support bar.
6. calcium carbide production according to claim 1, crushing all-in-one machine, it is characterised in that the mould is with multiple lattice The plank frame of son, two ends respectively with two driving chains are perpendicular is connected.
CN201710447183.5A 2017-06-14 2017-06-14 Calcium carbide production, crushing all-in-one machine Withdrawn CN107200329A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710447183.5A CN107200329A (en) 2017-06-14 2017-06-14 Calcium carbide production, crushing all-in-one machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710447183.5A CN107200329A (en) 2017-06-14 2017-06-14 Calcium carbide production, crushing all-in-one machine

Publications (1)

Publication Number Publication Date
CN107200329A true CN107200329A (en) 2017-09-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710447183.5A Withdrawn CN107200329A (en) 2017-06-14 2017-06-14 Calcium carbide production, crushing all-in-one machine

Country Status (1)

Country Link
CN (1) CN107200329A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107934373A (en) * 2017-11-24 2018-04-20 醴陵市绿源商贸有限公司 The explosion-proof method and its blast resistance construction of a kind of feed belt

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107934373A (en) * 2017-11-24 2018-04-20 醴陵市绿源商贸有限公司 The explosion-proof method and its blast resistance construction of a kind of feed belt

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Application publication date: 20170926