Ring type calcium carbide production crushing all-in-one machine
Technical field
The utility model relates to calcium carbide production equipments, more particularly to a kind of ring type calcium carbide production crushing all-in-one machine.
Background technique
There are a series of problems for calcium carbide production, crushing process route at present, specific as follows:
(1) it comes out of the stove low efficiency.Calcium carbide production process is the process of a dynamic change, according to the difference of the working of a furnace, is gone out every time
The calcium carbide quantity of furnace can be also varied, but due to the limitation of hoist engine place capacity, ability, the calcium carbide pot quantity loaded
It is limited, no more than 15, and stop jumping frequently occurs for hoist engine, and the calcium carbide quantity come out of the stove every time is limited in a certain range
It is interior, it is difficult to be adjusted in time according to production actual conditions, to influence the efficiency of furnace out;Also, due to hoist engine lectotype selection
It is too small, in addition being used for a long time, Yi Fasheng stop jumping failure.Hoist engine stop jumping especially occurs when coming out of the stove, will cause a large amount of calcium carbides
It overflows to and comes out of the stove on track, emergent stopping is needed to come out of the stove.This not only reduces the efficiency of furnace that goes out of calcium carbide, and increasing calcium carbide loss can also be burnt
Equipment and track are damaged, the cleaning and maintenance workload for the worker that comes out of the stove is increased, it is serious to restrict and influence furnace of calcium carbide produce load and operating
Rate.
(2) cooling time is too long, take up a large area, upstream and downstream Production Cohesion is unsmooth.After red-hot calcium carbide flows in calcium carbide pot,
Condense into about 1880*1480*(480-580) the monolith calcium carbide lump of mm, every piece about 1.6 tons of calcium carbide lump weight.It is placed on cold broken vehicle
Between cooled down, cooling time needs 72h or more in summer, needs 48h or more in winter.The storage capacity in the cold broken workshop of calcium carbide
It cannot match with its production capacity, especially in summer, due to the limitation of memory space, it may appear that because calcium carbide fails to be cooled to
Defined temperature (100 DEG C of <), without can enter next procedure, to influence the produce load rate of acetylene generator.
(3) process is tedious, equipment fault is frequent, maintenance of equipment expense is high.Currently, calcium carbide furnace discharging, crushing process route
On equipment have: calcium carbide pot, trolley of coming out of the stove, track of coming out of the stove, hoist engine, double girder overhead crane, woodpecker digging machine, turn over a pot machine,
Weight trigger, level-one crusher, sealing-tape machine, secondary breaker, tertiary crusher.Calcium carbide production environment is extremely severe, live high temperature,
The factors such as dust can all cause that equipment failure rate is high, and especially in fluctuation of operating conditions, unexpected incidents are more, any one link
On equipment go wrong can all influence entirely come out of the stove, the normal operation of crushing system.Also, these equipment and its attachment are easy
Consumption, damage, maintenance of equipment, renewal cost are high.
(4) calcium carbide loss is big, energy consumption is high.Calcium carbide pot is cooling, after lifting to next process flowing into for calcium carbide, through it is too long when
Between cooling procedure, and through having bad luck several times.During cooling down and having bad luck, calculated according to practical production experience, one ton of electricity
Stone furnace can be lost about 0.062 ton, and such as during having bad luck, blocky calcium carbide is broken into pieces, and loss also will increase.Calcium carbide is being had bad luck, is being crushed
In the process, most of is all powerful dynamic equipment and lifting equipment, and power consumption, energy consumption are very big.
(5) working strength is larger, labour is more.Currently, the equipment on calcium carbide furnace discharging, crushing process route has: electricity
Stone pot, trolley of coming out of the stove, track of coming out of the stove, hoist engine, double girder overhead crane, woodpecker digging machine, to turn over a pot machine, weight trigger, level-one broken
Broken machine, sealing-tape machine, secondary breaker, tertiary crusher, complex technical process, and personnel are needed in each technique, therefore work
Power consumption is big.It in calcium carbide production, is crushed in entire process, 1.6 tons of blocky calcium carbide, operator is weighed about due to need to largely have bad luck
The labor intensity of member is very big.
(6) environmental pollution is larger.It is fugitive dust maximum two that calcium carbide transhipment and broken link, which are in calcium carbide production technology,
Point, and due to process conditions, lectotype selection and the limitation in space, it takes up a large area, route is long, fugitive dust point is more, calcium carbide dust
Elegant everywhere, dust removal installation is difficult to accomplish comprehensive collection dust, and field operation condition is very poor, and environmental pollution is serious.
(7) there are larger security risks.Calcium carbide is an opposite semi-enclosed space, the big quantity set of calcium carbide in calcium carbide pot
In in calcium carbide pot, if come out of the stove locate equipment occur leak, it may occur that Lighting-blast casualty;Calcium carbide needs in transport process by 3
To 5 transhipments, overhead traveling crane is lifted, is normally come out of the stove, personnel help/change pot, and a large amount of space multistory cross-operation, there are many places visions
Blind spot easily occurs to burn, injure by a crashing object, the safety accidents such as mechanical wounding.Therefore, calcium carbide furnace discharging mouth is nearby and cold broken workshop has weight
Big security risk.
Utility model content
In view of the above technical problems, the utility model, which provides one kind and can be improved to come out of the stove crushing efficiency and reduce entire process, accounts for
The ring type calcium carbide production crushing all-in-one machine of ground area.
A kind of ring type calcium carbide production crushing all-in-one machine of the utility model includes furnace of calcium carbide, circular orbit, coarse crushing mould of coming out of the stove
Tool, first driving device and the second driving device.Furnace of calcium carbide to contain high-temperature liquid state calcium carbide is barrel-shaped, the week of furnace of calcium carbide
While being evenly arranged with multiple converter noses out, multiple converter noses out of controllable folding are respectively facing circular orbit.Circular orbit is located on
The periphery of furnace of calcium carbide, circular orbit include periodically along the transport mechanism that is driven clockwise or counterclockwise and being set to transmission
Demoulding station between mechanism both ends, can upper layer and lower layer transmission transport mechanism in arrangement C-shaped on horizontal plane, demoulding station pair
The C-shaped indentation, there of transport mechanism should be set to.Coarse crushing mold of coming out of the stove is mounted on the transmission plane of transport mechanism, coarse crushing of coming out of the stove
Mold is mobile around furnace of calcium carbide with transport mechanism, and coarse crushing mold of coming out of the stove includes multiple latticed bearing grooves, and bearing groove is to hold
Connect the high-temperature liquid state calcium carbide from multiple outflows of one of converter nose out of furnace of calcium carbide.First driving device is installed on transport mechanism
C-shaped first end, the second driving device is installed on the C-shaped second end of transport mechanism, first driving device and the second driving device
Cooperation is so that transport mechanism is periodically driven clockwise or counterclockwise.
Preferably, it is connected to furnace of calcium carbide with each going out the controllable folding in one end of converter nose, each goes out the other end tool of converter nose
There is plug for outlet, plug for outlet is correspondingly arranged in the top of the coarse crushing mold of coming out of the stove on transport mechanism transmission plane.
Preferably, transport mechanism is track type conveyer structure, and transport mechanism includes supporting side walls, back-up roller wheel, mold bottom
Seat, carrier bar, steering idler wheel and sprocket wheel, back-up roller wheel are rollably set in supporting side walls, and mold base is mounted on branch
It supports between idler wheel, turns to idler wheel by carrier bar and be connected to mold base, sprocket wheel is connected between bilevel steering idler wheel.
Preferably, ring type calcium carbide production crushing all-in-one machine further includes dust-collecting fume hood, and dust-collecting fume hood is located on circular orbit
And position corresponds to multiple at least one of converter noses out.Further, ring type calcium carbide production crushing all-in-one machine further includes that heat is returned
Wind gathering hoods, recuperation of heat fan housing are located on circular orbit and are arranged adjacent to dust-collecting fume hood.
Preferably, first driving device includes the first driving motor, the first speed reducer and first shaft coupling, the first driving electricity
Machine and the connection of the first speed reducer drive, the power output end of the first speed reducer are connected with the drive end of first shaft coupling, and first
The Partner of axis device connects the upper layer transmission plane to drive transport mechanism with the C-shaped first end of transport mechanism along clockwise direction
Movement.Further, the second driving device includes the second driving motor, the second speed reducer and second shaft coupling, the second driving electricity
Machine and the connection of the second speed reducer drive, the power output end of the second speed reducer are connected with the drive end of second shaft coupling, and second
The Partner of axis device connects the upper layer transmission plane to drive transport mechanism with the C-shaped second end of transport mechanism in the counterclockwise direction
Movement.
Preferably, it is multiple go out converter noses in include that C-shaped first end closer first apart from transport mechanism goes out converter nose and distance
The C-shaped second end closer second of transport mechanism go out converter nose, first driving device and the second driving device first go out converter nose beat
So that transport mechanism is driven in the counterclockwise direction, first driving device and the second driving device are come out of the stove second for cooperation when opening use
Cooperation is so that transport mechanism is driven along clockwise direction when mouth opens and uses.Further, it is multiple go out converter noses in further include and the
One goes out converter nose and second goes out the equidistant third of converter nose and go out converter nose, and first driving device and the second driving device go out converter nose in third and beat
Cooperation is so that transport mechanism is driven clockwise or counterclockwise when opening use.
Preferably, ring type calcium carbide production crushing all-in-one machine further includes device fine crushing and conveying device, and device fine crushing is set to
The lower section of demoulding station, to the broken solid-state calcium carbide fallen from the coarse crushing mold of coming out of the stove for being moved to demoulding station, conveying dress
The lower section for being placed in device fine crushing is installed, to export the calcium carbide being crushed through device fine crushing.
Compared with prior art, the ring type calcium carbide production crushing all-in-one machine of the utility model can be improved come out of the stove, crushing efficiency,
Cooling time is reduced, process is reduced, to reduce the area of cooling, broken workshop, reduces equipment failure rate and maintenance cost, and
It can eliminate safe hidden trouble, reduce environmental pollution.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the ring type calcium carbide production crushing all-in-one machine of an embodiment of the present invention.
Fig. 2 is the schematic cross-section partially along the direction A-A of ring type calcium carbide production crushing all-in-one machine shown in FIG. 1.
Fig. 3 is the planar structure schematic diagram of the coarse crushing mold of coming out of the stove of an embodiment of the present invention.
Specific embodiment
To make to have further understanding to the purpose of this utility model, construction, feature and its function, hereby cooperate embodiment
Detailed description are as follows.
Incorporated by reference to referring to Fig. 1 to Fig. 3, Fig. 1 is the ring type calcium carbide production crushing all-in-one machine of an embodiment of the present invention
Planar structure schematic diagram, Fig. 2 are that the section partially along the direction A-A of ring type calcium carbide production crushing all-in-one machine shown in FIG. 1 is illustrated
Figure, Fig. 3 are the planar structure schematic diagram of the coarse crushing mold of coming out of the stove of an embodiment of the present invention.The broken one of ring type calcium carbide production
Machine 100 includes furnace of calcium carbide 1, circular orbit 2, coarse crushing mold 3 of coming out of the stove, first driving device 4 and the second driving device 5.
To contain high-temperature liquid state calcium carbide furnace of calcium carbide 1 be it is barrel-shaped, the periphery of furnace of calcium carbide 1 is evenly arranged with multiple come out of the stove
Multiple converter noses 11 out of mouth 11, controllable folding are respectively facing circular orbit 2.Preferably, furnace of calcium carbide 1 can be used to produce high-temperature electric
Stone is fixedly installed on support frame.It is shown in the embodiment of Fig. 1 and goes out converter nose 11 there are three setting on furnace of calcium carbide 1, but this is practical new
Type is not limited thereto.
Circular orbit 2 is located on the periphery of furnace of calcium carbide 1, and circular orbit 2 includes can be periodically along clockwise or counterclockwise
The transport mechanism 21 of transmission and the demoulding station 22 being set between 21 both ends of transport mechanism, can upper layer and lower layer transmission conveyer
For structure 21 in arrangement C-shaped on horizontal plane, demoulding station 22 is correspondingly arranged in the C-shaped indentation, there of transport mechanism 21.Preferably, annular
Track 2 is 90 degree of circular orbits, and can be transported by structure drivens such as the known driving drive sprocket in this field, guiding load-bearing sprocket wheels
Row.
Coarse crushing mold 3 of coming out of the stove is mounted on the transmission plane of transport mechanism 21, and coarse crushing mold 3 of coming out of the stove is with transport mechanism 21
Mobile around furnace of calcium carbide 1, coarse crushing mold 3 of coming out of the stove includes multiple latticed bearing grooves 31, and bearing groove 31 is to accept from calcium carbide
The high-temperature liquid state calcium carbide of multiple outflows of one of converter nose 11 out of furnace 1.As shown in figure 3, monolithic is come out of the stove, coarse crushing mold 3 can be with
To be arranged side by side in the mould on transmission plane, the quantity of mould is related with the size of circular orbit 2, the bearing groove in every piece of mould
31 quantity is related with the size of primary segmentation calcium carbide is needed.
First driving device 4 is installed on the C-shaped first end 218 of transport mechanism 21, and the second driving device 5 is installed on conveyer
The C-shaped second end 219 of structure 21, first driving device 4 and the second driving device 5 cooperate so that transport mechanism 21 is periodically along suitable
Hour hands are counterclockwise driven.
Continuing with referring to fig. 2, it is preferable that be connected to furnace of calcium carbide 1 to the controllable folding in one end of each converter nose 11 out, each
The other end of converter nose 11 has plug for outlet 110 out, and plug for outlet 110 is correspondingly arranged in the coarse crushing of coming out of the stove on 21 transmission plane of transport mechanism
The top of mold 3.
Preferably, transport mechanism 21 is track type conveyer structure, and transport mechanism 21 includes supporting side walls 211, back-up roller wheel
212, mold base 213, carrier bar 214, steering idler wheel 215 and sprocket wheel 216, back-up roller wheel 212 are rollably set to support-side
On wall 211, mold base 213 is mounted between back-up roller wheel 212, is turned to idler wheel 215 by carrier bar 214 and is connected to mold
Pedestal 213, sprocket wheel 216 are connected between bilevel steering idler wheel 215.
Continuing with referring to Fig. 1, it is preferable that first driving device 4 includes the first driving motor 41, the first speed reducer 42 and the
One shaft coupling 43, the first driving motor 41 and the transmission connection of the first speed reducer 42, the power output end of the first speed reducer 42 and the
The drive end of one shaft coupling 43 connects, the connection of C-shaped first end 218 of the Partner of first shaft coupling 43 and transport mechanism 21 to
The upper layer transmission plane of driving transport mechanism 21 moves along clockwise direction.
Preferably, the second driving device 5 includes the second driving motor 51, the second speed reducer 52 and second shaft coupling 53, the
Two driving motors 51 and the transmission connection of the second speed reducer 52, the power output end of the second speed reducer 52 and the master of second shaft coupling 53
Moved end connection, the Partner of second shaft coupling 53 and the C-shaped second end 219 of transport mechanism 21 are connected to drive transport mechanism 21
Upper layer transmission plane move in the counterclockwise direction.
In one embodiment, it is multiple go out converter noses 11 in include C-shaped first end 218 closer first apart from transport mechanism 21
Converter nose 111 and C-shaped second end 219 closer second apart from transport mechanism 21 go out converter nose 112 out, first driving device 4 and the
Two driving devices 5 go out first to be cooperated when converter nose 111 opens and uses so that transport mechanism 21 is driven in the counterclockwise direction, and first drives
Dynamic device 4 and the second driving device 5 second go out cooperate when converter nose 112 opens and uses so that transport mechanism 21 along clockwise direction
Transmission.It so can guarantee that the liquid calcium carbide for the undertaking of coarse crushing mold 3 of coming out of the stove has more sufficient time cooling on circular orbit 2.
As shown in Figure 1, it is multiple go out converter noses 11 in can also include going out converter nose 111 with first and second to go out converter nose 112 equidistant
Third go out converter nose 113, first driving device 4 and the second driving device 5 third go out when converter nose 113 opens and uses cooperate so that
Transport mechanism 21 is driven clockwise or counterclockwise.Because the position that third goes out converter nose 113 corresponds in circular orbit 2
Section, therefore no matter be driven clockwise or counterclockwise, cooling of the liquid calcium carbide that coarse crushing mold 3 of coming out of the stove is accepted on circular orbit 2
Time is close, as long as therefore suitable transmission speed is arranged in first driving device 4 and the second driving device 5, third can be made to come out of the stove
Mouth 113 meets the needs of cooling time when opening and using.In this embodiment, third, which goes out converter nose 113, can go out converter nose with first
111 or second go out converter nose 112 and open simultaneously, then cooperates above-mentioned corresponding transmission direction and transmission speed, it can further increase
The efficiency come out of the stove, being crushed.
In practical applications, ring type calcium carbide production crushing all-in-one machine 100 can also include device 8 fine crushing and conveying device 9,
Device 8 fine crushing is set to the lower section of demoulding station 22, falls from the coarse crushing mold 3 of coming out of the stove for being moved to demoulding station 22 to broken
The solid-state calcium carbide fallen, conveying device 9 are set to the lower section of device 8 fine crushing, to export the calcium carbide being crushed through device 8 fine crushing.It is excellent
Selection of land, device 8 fine crushing are teeth crusher.
Continuing with referring to Fig. 1, in various embodiments, ring type calcium carbide production crushing all-in-one machine 100 can also include removing
Cloud of dust cover 6, dust-collecting fume hood 6 is located on circular orbit 2 and position corresponds to multiple at least one of converter noses 11 out.It is preferred that
Ground, ring type calcium carbide production crushing all-in-one machine 100 further include recuperation of heat fan housing 7, recuperation of heat fan housing 7 be located on circular orbit 2 and
It is arranged adjacent to dust-collecting fume hood 6.
The ring type calcium carbide production crushing all-in-one machine of the utility model is applied in calcium carbide production technology, hot liquid electricity
When stone (temperature is at 1600 DEG C or so) is come out of the stove from 1 plug for outlet of furnace of calcium carbide, the coarse crushing mold 3 of coming out of the stove of circular orbit 2 is cast directly over
On, the coarse crushing mold 3 of coming out of the stove of liquid calcium carbide is filled with as transport mechanism 21 is slowly rotated to demoulding station 22 around furnace of calcium carbide 1.
Including but not limited to, at this point, do not stop the hot-air above hot calcium carbide to take away using natural cooling or using air-introduced machine with
It is quickly cooled down calcium carbide, calcium carbide is changed into solid-state by liquid.It is controlled by setting first driving device 4 and the second driving device 5
The transmission speed of transport mechanism 21 processed, when the coarse crushing mold 3 of coming out of the stove for filling with calcium carbide goes to demoulding station 22, calcium carbide temperature is cooling
To 400 DEG C or so, calcium carbide block is separated with coarse crushing mold 3 of coming out of the stove, and is fallen in teeth crusher, needed for further calcium carbide is broken into
The size range of size, then feed bin or downstream process are transmitted to through conveying equipment.
The ring type calcium carbide production crushing all-in-one machine of the utility model has following technological merit:
One, the efficiency of furnace is improved out.The difference that the all-in-one machine and calcium carbide pot of the utility model are come out of the stove is exactly all-in-one machine benefit
It with advanced calcium carbide mold, can continuously run, no matter how furnace of calcium carbide operating condition changes, all will not be because of the limitation for number of containers of coming out of the stove
And it restricts and comes out of the stove.
Two, cooling time is reduced, reduces storage capacity.It comes out of the stove with the all-in-one machine of the utility model, calcium carbide size can basis
Needs of production is adjusted to the small piece of calcium carbide of (20 to 100mm) of different sizes, removes mutually and be easy between every block of calcium carbide, cold
But more times out faster than coarse crushed calcium-carbide of speed, can generally be cooled to collection temperature in 60 minutes to 120 minutes;Small piece of calcium carbide easily collects
Middle storage, and calcium carbide can timely enter next procedure, therefore calcium carbide storage capacity can be greatly reduced after the short period is cooling,
To which the area of cooling, broken workshop be greatly decreased.
Three, it reduces process, reduce equipment fault, reduce maintenance of equipment expense.It comes out of the stove with the all-in-one machine of the utility model,
All-in-one machine and calcium carbide conveying equipment are only needed, traditional drive apparatus of coming out of the stove, calcium carbide pot and trolley of coming out of the stove can be omitted, lifting, broken
The processes such as broken reduce the type and quantity of furnace apparatus out, effectively reduce the failure rate of equipment in this way, while can also reduce and set
Standby maintenance, renewal cost.
Four, calcium carbide loss and energy consumption are reduced.It comes out of the stove with the all-in-one machine of the utility model, need can be produced according to enterprise practical
It wants, adjusts the granularity for calcium carbide of coming out of the stove, accomplish that cooling rapidly, can be directly entered lower road production process, substantially reduce calcium carbide weathering
Time, effectively reduce calcium carbide weathering rate;Meanwhile can be greatly reduced calcium carbide cooling, have bad luck, in shattering process formed electricity
Stone molecule and dust effectively reduce the loss ratio of calcium carbide;It is most of to be all also, in the conventional processes omitted
The large power-consuming equipments such as equipment, lifting equipment, considerably reduce energy consumption.
Five, it reduces working strength, reduce labour.The all-in-one machine of the utility model, which enormously simplifies, traditional come out of the stove, is cold
But, have bad luck, the complicated technique such as level-one is broken, two-stage crushing, while also high degree reduces labour.
Six, it eliminates safe hidden trouble.It comes out of the stove with the all-in-one machine of the utility model, fritter bulk calcium carbide is constantly in movement shape
State, and opposite is an open space, such as furnace apparatus leak out, and the acetylene gas generated is reacted with calcium carbide to be gathered moment
Collection, it is minimum to dodge quick-fried probability;Calcium carbide is directly cast for blocky finished product calcium carbide, is omitted and helps/change the programs such as pot, lifting, operation
Face is all carried out in 0 meter of plane, has prevented space multistory cross-operation, has prevented to injure by a crashing object, the accidents such as mechanical wounding, so as to from root
It eliminates safe hidden trouble on this.
Seven, can high degree reduce environmental pollution.It comes out of the stove with the all-in-one machine of the utility model, it is big that furnace of calcium carbide is omitted
Process and broken process, and the easy centralized collection of small piece of calcium carbide are had bad luck in part, reduce live fugitive dust point, can reduce environmental pollution.
The utility model is described by above-mentioned related embodiment, however above-described embodiment is only to implement the utility model
Example.It must be noted that the embodiment disclosed is not limiting as the scope of the utility model.On the contrary, not departing from this
It is changed and retouched made by the spirit and scope of utility model, belongs to the scope of patent protection of the utility model.