Utility model content
Needs based on reality and production practices, the applicant put into substantial contribution and studied for a long period of time, there is provided Yi Zhongying
For the intelligent dry method waste stone exhaust system of underground coal mine, its technique is simple, intelligence degree is high, good separation effect, investment are small, can
Realize the intelligent dry method waste stone exhaust system for sub-electing spoil from raw coal in underground coal mine.
According to the technical solution of the utility model, there is provided a kind of intelligent dry method waste stone exhaust system applied to underground coal mine, should
Intelligent dry method waste stone exhaust system is applied to underground.Wherein raw coal enters conveying device through charging gear, and material passes through in identification mechanism
Radiographic source carry out penetrating operation, at the same time height of materials measurement apparatus measurement identification point height, signal receiving device is simultaneously
Receive ray source signal and altitude signal and be fed back to control device, control device will perform order after comprehensive analysis and pass
Sorting executing agency is passed, sorting executing agency selects spoil or coal.
Further, the intelligent dry method waste stone exhaust system applied to underground coal mine includes charging gear, conveying device, cognitron
Structure and sorting executing agency, the charging gear are located at the feeding end of conveying mechanism, and raw material is sent into conveying device by charging gear
On, described identification mechanism is by the radiographic source above conveying device and the signal receiving device below conveying device
Composition, identification mechanism give the information transmission of identification to sorting executing agency;The sorting executing agency is located at the tail of conveying device
End, the information for performing identification mechanism transmission separate coal and spoil.In addition, the intelligent dry method waste stone exhaust system further comprises
Protection device, protection device are sealed to form for stereotype, on the outside of radiographic source, prevent leaking for ray.
Preferably, charging gear is made up of surge bunker and oscillating feeder, both can guarantee that raw coal is uniformly fed, and can regulation
Treating capacity.Identification mechanism is made up of radiographic source, height of materials measurement apparatus and signal receiving device.Radiographic source can be that X is penetrated
Line can also be gamma ray, and height of materials measurement apparatus is made up of ultrasonic wave or laser;Signal receiving device is by ray detector group
Into probe unit;Radiographic source is located side by side at directly over conveying device with height measuring device, and signal receiving device is then positioned at defeated
Send immediately below device.
Preferably, sorting executing agency can be both precisely separated with being realized with servomotor connection turnover panel to material, again
High-frequency electromagnetic valve can be used to coordinate air nozzle to realize the accurate impact to material.
Preferably, control device receives ray signal and height measuring device signal, passes through the collection of automatic control signal
Order is simultaneously fed back to sorting executing agency by processing and analysis.
Intelligent dry method waste stone exhaust system of the present utility model applied to underground coal mine has following skill compared to prior art
Art advantage:
First, to 95%, disposal ability reaches the sorting rate of accuracy reached of the identification coal in intelligent dry method discharge refuse technology and gangue
To 150 ton hours, processing granularity 80-300mm.
2nd, the preferential separation suitable for underground gangue and X ray and point are utilized based on coal is different from gangue density
Array detector and supersonic range finder synergy ONLINE RECOGNITION coal and gangue are simultaneously sorted, and can well be solved and be showed
There is production practices problem present in technology.
3rd, fully using X ray and the synergy ONLINE RECOGNITION coal of pixilated detectors and supersonic range finder with
Gangue is simultaneously sorted, and uses pixilated detectors, and data processing amount only has 1/50 of linear array detector or so, is eliminated specially
The industrial computer of door computing, processing speed is fast, and recognition accuracy is high, simple and practical, fault rate is low, not by material particular diameter size shadow
Ring.
4th, production capacity and economic benefit are improved.Using the utility model create can directly underground on the spot by spoil discharge and
Ground need not be transported to.Kinetic energy consumption and cost of transportation are reduced, due to spoil not gug, ineffective traffic can be cancelled, save transport
Expense, reduce cost of transportation.
5th, environmental protection and land resource.Spoil comes underground, can save the place that spoil is deposited in ground occupancy,
Avoid the environmental disaster brought by ground spontaneous combus tion of waste heap.Gug does not solve hillock occupation of land fundamentally and destroys life spoil
State environmental problem, there is huge social benefit.
6th, effectively discarded object changing waste into valuable is utilized.The spoil that underground excludes can be as the backfill charges in goaf, cash
Stone can may be used as the aggregate of underground gunning concrete in underground masonry wall etc. for athletic meeting prearranged pillar, spoil after crushing
Deng, reduce roadway flag work maintenance cost, accomplish twice laid.Spoil underground filling, prevents surface collapse, implements underground filling
Raw material is gathered materials on the spot the spoil after choosing, waste filling to goaf, it is possible to reduce the damage of above ground structure.
7th, the intelligent dry method waste stone exhaust system of the present utility model applied to underground coal mine, without adding any medium, operation
Post is without staff on duty.Process system is simple, and power consumption is few, production cost is low, intelligence degree is high, reliable, dimension
Repair conveniently.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only part of the embodiment of the present utility model, rather than all
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making creative work premise
Lower obtained every other embodiment, belong to the scope of the utility model protection.
The process of intelligent dry method discharge refuse technology of the present utility model applied to underground coal mine is with reference to shown in figure 4:It is former
Coal enters conveying device 1 through charging gear 18, and the radiographic source 2 that material passes through in identification mechanism carries out penetrating operation, at the same time
Height of materials measurement apparatus 4 measures identification point height, and signal receiving device 3 receives this two groups of signals and is fed back to control simultaneously
Device 5 processed, control device 5 will perform order after computer software program comprehensive analysis and pass to sorting executing agency 6, sorting
Executing agency 6 selects spoil or coal;Coal enters coal conveyer belt 7, and spoil enters spoil conveyer belt 8.
Specifically, the intelligent dry method waste stone exhaust system applied to underground coal mine includes charging gear, conveying device, identification mechanism
With sorting executing agency, the charging gear is located at the feeding end of conveying mechanism, and raw material is sent into conveying device by charging gear,
Described identification mechanism is the signal receiving device group by the radiographic source above conveying device and below conveying device
Into identification mechanism gives the information transmission of identification to sorting executing agency;The sorting executing agency is located at the tail end of conveying device,
The information for performing identification mechanism transmission separates coal and spoil.
The intelligent dry method waste stone exhaust system further comprises protection device, and protection device is sealed to form for stereotype, positioned at ray
On the outside of source, leaking for ray is prevented.Wherein, charging gear is made up of surge bunker and oscillating feeder, both can guarantee that raw coal is uniform
Feed, and can regulation treating capacity.Identification mechanism is made up of radiographic source, height of materials measurement apparatus and signal receiving device.Penetrate
Line source can be that X ray can also be gamma ray, and height of materials measurement apparatus is made up of ultrasonic wave or laser;Signal receiving device
The probe unit being made up of ray detector;Radiographic source is located side by side at directly over conveying device with height measuring device, and signal connects
Receiving apparatus is then immediately below conveying device.Sorting executing agency can both be realized to material with servomotor connection turnover panel
It is precisely separated, high-frequency electromagnetic valve can be used to coordinate air nozzle to realize the accurate impact to material again.Penetrated in addition, control device receives
Line signal and height measuring device signal, by the acquisition process of automatic control signal and analyze and order is fed back into sorting and hold
Row mechanism.
Below in conjunction with accompanying drawing 1-3, specific explaination is done to preferred scheme of the present utility model, wherein radiographic source preferably uses X
Radiographic source, signal receiving device preferably preferably use supersonic range finder using pixilated detectors, height of materials measurement apparatus.
With reference to shown in figure 1-3, the sorting identifying system in the utility model is related to conveying device 1, x-ray source 2, signal receiving device
(pixilated detectors) 3, height of materials measurement apparatus (supersonic range finder) 4, control device 5 and sorting executing agency 6, conveying
The effect of device 1 is that conveying coal to be identified or gangue pass through the detection zone below x-ray source 2, X ray with certain speed
Source 2 is mainly used in providing the X ray for possessing certain penetration capacity, and pixilated detectors 3 are located at the lower section of conveying device 1, along conveying dress
Put 1 laterally uniformly, and in X-ray radiation region, supersonic range finder 4 installs the top of conveying device 1, and control device 5 and X is penetrated
Line source 2, pixilated detectors 3, supersonic range finder 4, sorting executing agency 6 are connected, and sorting executing agency 6 is arranged on conveying dress
Put 1 afterbody;Because the density of coal and gangue is different, size is different, the decay to X ray is also different, coal to be identified or
When gangue is by region between x-ray source 2 and pixilated detectors 3, the X-ray intensity that pixilated detectors 3 receive is with thing
X-ray intensity is converted to analog or digital signal and is sent to control device by the density and thickness change of material, pixilated detectors 3
5, supersonic range finder 4 can continuously measure and the distance above material and be converted to analog or digital signal and be sent to control
Device 5 processed, control device 5 are calculated according to X-ray intensity signal and distance signal (calculating material thickness) by a certain amount of
Material density data, according to given discrimination threshold, judge that material is coal or gangue.
The lower section of sorting executing agency 6, sets the gangue conveyer belt 7 matched with sorting executing agency 6 and coal to convey
Band 8.Because coal is different with the density of gangue, size is different, the decay to X ray is also different, when X ray penetrates material, its
Initial strength I0With being emitted intensity IXRelation be:IX=I0Exp (- μ ρ L), wherein ρ is material density, and L is material thickness, and μ is
The magnetic induction constant of material;It is in sector shape downward radiation that x-ray source 2, which sends X ray, and with the central axis of conveying device 1, it is defeated
When sending device 1 coal and gangue are by region between x-ray source 2 and pixilated detectors 3 above, pixilated detectors 3 receive
X-ray intensity with material density and thickness change, pixilated detectors 3 X-ray intensity by opto-electronic conversion and amplification after
Be converted to analog or digital signal and be sent to control device 5;Supersonic range finder 4 can continuously measure with above material
Distance is simultaneously converted to analog or digital signal and is sent to control device 5;Control device 5 is according to X-ray intensity signal and distance
Signal (calculates material thickness), and material density data are calculated by a certain amount of, according to given density discrimination threshold, judge
Material is coal or gangue;If it is determined that being gangue, instruction of the executing agency 6 according to control device 5 is sorted, by necessarily prolonging
When, high-frequency electromagnetic valve is opened, the gangue for passing by air nozzle is blown on gangue conveyer belt 7, if it is determined that being coal, is performed
Mechanism attonity, material freely falling body are fallen on coal conveyer belt 8.
The conveying device 1 is rubber conveyer belt, the effect of conveying device be conveying come to the coal of upper conveying mechanism and
Gangue.
The x-ray source 2 is to convert electrical energy into the device of X ray and formed comprising a series of coolings, control system
Unit.
The probe unit that the pixilated detectors 3 are made up of a row X-ray detector, in the conveying of conveying device 1
Band lower section is uniformly installed along belt width, and spacing is related to raw meal particle size;Each detector is made up of several scintillators, is flashed
X ray is converted to visible ray by body, by opto-electronic conversion and amplification, is reconverted into standard signal electric current.
The supersonic range finder 4 uses ultrasonic echo range measurement principle, between detection sensor and object away from
From, and distance parameter is transformed into standard signal electric current.
The control device 5, it can be PLC, single-chip microcomputer or other controllers, also take into account control other equipment, reach system
One coordinated movement of various economic factors.
The sorting executing agency 6 is by sonic nozzle 13, high-frequency electromagnetic valve 14, if air accumulator 15, air compressor machine 17 and involvement
Adapter road 16 forms, and effect is that compressed air caused by air compressor machine 11 is sprayed at a high speed through sonic nozzle 9, impacts the coal to be sorted
Spoil causes a deviation from the track of freely falling body, falls on gangue conveyer belt 7.
It is different from gangue density according to coal in identification coal and bastard coal stone system of the present utility model, using X ray+
Pixilated detectors+supersonic range finder ONLINE RECOGNITION coal and gangue are simultaneously sorted, due to the density of coal and gangue not
Same, size difference, the decay to X ray is also different, when X ray penetrates material, its initial strength I0With being emitted intensity IXRelation
It is:IX=I0Exp (- μ ρ L), wherein ρ is material density, and L is material thickness;It is in the downward spoke of sector shape that x-ray source 2, which sends X ray,
Penetrate, and with the central axis of conveying device 1, conveying device 1 above coal and gangue by x-ray source 2 and pixilated detectors 3 it
Between region when, the X-ray intensity that pixilated detectors 3 receive is with the density and thickness change of material, and pixilated detectors 3 are X
Transmitted intensity is converted to analog or digital signal after opto-electronic conversion and amplification and is sent to control device 5;Ultrasonic ranging
Device 4 can continuously measure and the distance above material and be converted to analog or digital signal and be sent to control device 5;Control
Material density number is calculated by a certain amount of according to X-ray intensity signal and distance signal (calculating material thickness) in device 5
According to according to given density discrimination threshold, judgement material is coal or gangue;If it is determined that being gangue, executing agency 6 is sorted
According to the instruction of control device 5, by certain time-delay, high-frequency electromagnetic valve is opened, the gangue for passing by air nozzle is blown to coal
On spoil conveyer belt 7, if it is determined that being coal, executing agency's attonity, material freely falling body is fallen on coal conveyer belt 8.
Specific identification step:
1. being identified using a kind of special equipment for identifying coal and gangue, conveying device 1, x-ray source 2, point are included
Array detector 3, supersonic range finder 4, control device 5 and sorting executing agency 6, the effect of conveying device 1 are that conveying is to be identified
Detection zone with certain speed by the lower section of x-ray source 2 of coal or gangue, x-ray source 2 is mainly used in offer and possesses one
Determine the X ray of penetration capacity, pixilated detectors 3 are located at the lower section of conveying device 1, laterally uniform along conveying device 1, and in X ray
Radiation areas, supersonic range finder 4 are installed the top of conveying device 1, control device 5 and x-ray source 2, pixilated detectors 3, surpassed
Sound ranging device 4, sorting executing agency 6 are connected, and sorting executing agency 6 is arranged on the afterbody of conveying device 1.
2. because coal is different with the density of gangue, size is different, the decay to X ray is also different, and X ray penetrates material
When, its initial strength I0With being emitted intensity IXRelation be:IX=I0Exp (- μ ρ L), wherein ρ are material density, and L is that material is thick
Degree;It is in sector shape downward radiation that x-ray source 2, which sends X ray, and with the central axis of conveying device 1, conveying device 1 above coal
And gangue by region between x-ray source 2 and pixilated detectors 3 when, X-ray intensity that pixilated detectors 3 receive with
X-ray intensity is converted to simulation or number by the density and thickness change of material, pixilated detectors 3 after opto-electronic conversion and amplification
Word signal is simultaneously sent to control device 5;Supersonic range finder 4 can continuously measure and the distance above material and be converted to mould
Plan or data signal are simultaneously sent to control device 5;Control device 5 (calculates material thickness according to X-ray intensity signal and distance signal
Degree), material density data are calculated by a certain amount of, according to given density discrimination threshold, judge that material is coal or bastard coal
Stone;If it is determined that being gangue, sorting executing agency 6, by certain time-delay, opens high-frequency electromagnetic according to the instruction of control device 5
Valve, the gangue for passing by air nozzle is blown on gangue conveyer belt 7, if it is determined that be coal, executing agency's attonity, material
Freely falling body is fallen on coal conveyer belt 8.
Detailed identification step:The coal and gangue of upper conveying mechanism enter conveying device 1, and coal or gangue are with certain
Speed is by the detection zone of the lower section of x-ray source 2, and it is in sector shape downward radiation that x-ray source 2, which sends X ray, and and conveying device
1 central axis, because coal is different with the density of gangue, size is different, the decay to X ray is also different, its initial strength
I0With being emitted intensity IXRelation be:IX=I0Exp (- μ ρ L), wherein ρ is material density, and L is material thickness;Pixilated detectors 3
The X-ray intensity received with material density and thickness change, pixilated detectors 3 X-ray intensity by opto-electronic conversion and
Simulation (4-20mA or 0-10V) or data signal are converted to after amplification and is sent to control device 5;The energy of supersonic range finder 4
Enough continuous measurements and the distance above material are simultaneously converted to simulation (4-20mA or 0-10V) or data signal and are sent to control and fill
Put 5;Control device 5 calculates material thickness (material thickness=supersonic range finder 4 and conveyer belt upper surface according to distance signal
Distance-supersonic range finder 4 and material upper surface distance);Material thickness and X-ray intensity have function pass with material density
System, material density data are calculated by a certain amount of, according to given density discrimination threshold, judge that material is coal or bastard coal
Stone;If it is determined that being gangue, sorting executing agency 6, by certain time-delay, opens high-frequency electromagnetic according to the instruction of control device 5
Valve, the gangue for passing by air nozzle is blown on gangue conveyer belt 7, if it is determined that be coal, executing agency's attonity, material
Freely falling body is fallen on coal conveyer belt 8.
Referring to the drawings 1, in embodiment, coal and gangue pass through x-ray source 2 and pixilated detectors 3 to conveying device 1 above
Between region when, the X-ray intensity that pixilated detectors 3 receive is with the density and thickness change of material, pixilated detectors 3
X-ray intensity is converted to analog or digital signal after opto-electronic conversion and amplification and is sent to control device 5;Ultrasonic ranging
Device 4 can continuously measure and the distance above material and be converted to analog or digital signal and be sent to control device 5;Control
Material density number is calculated by a certain amount of according to X-ray intensity signal and distance signal (calculating material thickness) in device 5
According to according to given density discrimination threshold, judgement material is coal or gangue;If it is determined that being gangue, executing agency 6 is sorted
According to the instruction of control device 5, by certain time-delay, high-frequency electromagnetic valve is opened, the gangue for passing by air nozzle is blown to coal
On spoil conveyer belt 7, if it is determined that being coal, executing agency's attonity, material freely falling body is fallen on coal conveyer belt 8.
Referring to the drawings 2, the conveying device 1 is made up of roller 9, transportation rubber belt 10, carrying roller 11, driving drum 12, ring-type
The both ends of transportation rubber belt 10 match several carrying rollers 11 rotating around in driving drum 12 and roller 9, sending adhesive tape 10.
Referring to the drawings 3, the sorting executing agency 6 is by sonic nozzle 13, high-frequency electromagnetic valve 14, air accumulator 15, air compressor machine
17 and some connecting pipes 16 form, effect is that compressed air caused by air compressor machine 11 is sprayed at a high speed through sonic nozzle 9, impact
The gangue to be sorted causes a deviation from the track of freely falling body, falls on gangue conveyer belt 7.
It is described above, the only preferable embodiment of the utility model, but the scope of protection of the utility model is not
This is confined to, any one skilled in the art, can be light in the technical scope that the utility model embodiment discloses
The change or replacement being readily conceivable that, it should all cover within the scope of protection of the utility model.Therefore, protection model of the present utility model
Enclose is defined by scope of the claims.