CN207035844U - A kind of constant-current type enters kiln Raw Material System - Google Patents

A kind of constant-current type enters kiln Raw Material System Download PDF

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Publication number
CN207035844U
CN207035844U CN201720673431.3U CN201720673431U CN207035844U CN 207035844 U CN207035844 U CN 207035844U CN 201720673431 U CN201720673431 U CN 201720673431U CN 207035844 U CN207035844 U CN 207035844U
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raw material
constant
valve
jettron
material system
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芦志强
鹿建森
郭剑
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Hefei Gu Tai Automation Co Ltd
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Hefei Gu Tai Automation Co Ltd
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Abstract

The utility model is related to a kind of constant-current type and enter kiln Raw Material System includes current stabilization storehouse, switching scraper-trough conveyer, spoke rotor metering device, flowmeter and belt-type constant feeder, the outer wall side in the current stabilization storehouse is fixedly connected with the first manual screw selecting gate valve, one side flange of the first manual screw selecting gate valve connects the first jettron stop valve, the first electric flow control valve is fixedly mounted in the side of the first jettron stop valve, one side flange of first electric flow control valve connects the first fabric width skewed slot, the side of the first fabric width skewed slot is fixedly mounted the switching scraper-trough conveyer and the flowmeter is either fixedly mounted or the belt-type constant feeder is fixedly mounted.The constant-current type enters kiln Raw Material System, high measuring accuracy, high stability, and bypath system is formed as standby by equipment such as solid flowmeters, so as to which that greatly improves that the constant-current type enters kiln Raw Material System is carrying out raw material and enter the stability of firer's work.

Description

A kind of constant-current type enters kiln Raw Material System
Technical field
Technical field of industrial equipment is the utility model is related to, specially a kind of constant-current type enters kiln Raw Material System.
Background technology
In cement production process, accurate metering is with controlling into kiln raw material feeding capacity, to stablizing firing system thermal regulation, Clinker and quality are improved, is played an important role.
As cement industry modernization and the development people's kiln raw material measurement technology that maximizes have caused people more and more to be closed Note.In kiln Raw Material System is entered at present, in feed bin raw material store number, the size of aeration quantity and air-flow speed to its Mobility influences all to be very big, and in the change of some sources of the gas, frequently occasion, measure control equipment would generally produce fluctuation, sternly Vibration occurs during weight so that it cannot work.There are many enterprises to provide into kiln raw material metering device both at home and abroad, but neglect Omit storehouse pressure, storehouse weight, feed bin bottom injection method etc. in kiln Raw Material System all to have a significant impact to final feed precision, There is no integrated system to consider overall process system, it is unstable to cause finally to enter kiln Raw Material System generally existing longtime running, meter Amount is inaccurate, gives and tracks the technical problem such as slow, is not still solved effectively at present.In addition, external feeding dress Expensive, accessory exclusive dealing is put, delivery cycle length, maintenance and repair difficulty is big, and special spare part is more, due to technical know-how, state Interior alternative part does not have substantially, and great restrictive function is brought to enterprise.
Manufacture of cement belongs to complicated thermal technology's course of reaction, is characterized in big inertia, hysteresis, time-varying and seriously non-thread Property etc., and parameter is more and complicated, coupled to each other serious, system model is difficult to set up.The wherein stability pair of Raw Material System feed Influenceed in whole thermal process very big, the changes of raw material can cause the parameter of kiln tail to kiln hood etc. everywhere, including temperature, pressure, Oxygen content etc. changes, so as to influence the yield of cement and quality, phenomena such as also easily causing ring formation, the hot spot of rotary kiln, Influence normal production.Traditional PID control or control manually, control effect is bad, especially when big interference occurs, control performance Production requirement can not be met.
Enter the metering of kiln raw material and cement work of the dosing system in China using what flow control valve and flowmeter formed Occupy significant proportion in industry, but flow measurement link (flowmeter) and Flow-rate adjustment link (flow control valve) are in physical space Separation (by cloth wind skewed slot and be oriented to skewed slot and be coupled), the system made occurs that certain hysteresis shows in bias adjustment As;Flow-rate adjustment valve opening and the linear relationship of uninterrupted influence the steady-state behaviour of system.Lacked so the system has two Fall into:The charging gear one is stability that raw material give places one's entire reliance upon, flowmeter are entirely passive, and it is only to supplied materials Measured;The second is when finding that the raw material flow by flowmeter deviates specified rate, raw material are actual to be had been moved off giving birth into kiln Materials quantitative feed system, it is entirely to compensate afterwards at this moment to adjust charging gear, is the control system of a purely retarded.
And slug phenomenon once occurs in the pre- feed of flow control valve+closed belt formula constant feeder system, powder is fixed It is the function of not possessing anti-slug to measure batcher, and material will be quickly through belt conveyer scale, into next stage equipment;Second, belt conveyer scale It is not hermetically sealed measuring equipment, powder material causes environmental pollution from the junction material leakage of scale body;Third, space-consuming is big; Fourth, in order to reduce influence of the impact of blanking point material to metering, given quantity feeding machine is typically long, apron drawing pole Belt deviation is easily caused, maintenance workload is big.
The powder metering and dosing that this project combines the existing high stability of my company, high accuracy and high performance-price ratio fill Put, and based on this, from system perspective, storehouse is pressed, storehouse weight, elevator electric current, feed bin bottom injection method, flow valve control Controlling elements are made as, kiln raw material is included and integrally controls, so as to ensure that system can reach high measuring accuracy, high stability, solution The problem of certainly entering the presence of kiln Raw Material System at present.
Utility model content
The purpose of this utility model is that to solve the above problems and provides a kind of simple in construction, reasonable in design one Kind constant-current type enters kiln Raw Material System.
The utility model is achieved through the following technical solutions above-mentioned purpose:
A kind of constant-current type enters kiln Raw Material System, including current stabilization storehouse, switching scraper-trough conveyer, spoke rotor metering device, flowmeter and Belt-type constant feeder, the outer wall side in the current stabilization storehouse are fixedly connected with the first manual screw selecting gate valve, and described first Hand power screw selects a side flange of gate valve to connect the first jettron stop valve, and the one of the first jettron stop valve The first electric flow control valve is fixedly mounted in side, and a side flange of first electric flow control valve connects first fabric width Skewed slot, the side of the first fabric width skewed slot are fixedly mounted the switching scraper-trough conveyer and the flowmeter or fixation are either fixedly mounted The belt-type constant feeder is installed, the bottom of the switching scraper-trough conveyer is fixedly mounted the spoke rotor metering device, works as institute State the first fabric width skewed slot side be fixedly mounted it is described switching scraper-trough conveyer when, the opposite side in the current stabilization storehouse is fixedly connected with described second Hand power screw selects gate valve, and a side flange of the second manual screw selecting gate valve connects the second jettron stop valve, institute The second electric flow control valve is fixedly mounted in the side for stating the second jettron stop valve, second electric flow control valve One side flange connects the second fabric width skewed slot, and the blanking scraper-trough conveyer is fixedly mounted in the side of the second fabric width skewed slot, described The bottom of blanking scraper-trough conveyer is fixedly connected with the flowmeter.
As further prioritization scheme of the present utility model, the spoke rotor metering device is PWF1930 spoke rotors Metering device.
As further prioritization scheme of the present utility model, the flow is fixedly mounted in the side of the first fabric width skewed slot Meter.
As further prioritization scheme of the present utility model, the belt is fixedly mounted in the side of the first fabric width skewed slot Formula constant feeder.
The beneficial effects of the utility model are:
1) the utility model, from system perspective, storehouse is pressed, storehouse weight, elevator electric current, feed bin bottom injection method, stream Amount valve control is used as controlling elements, includes kiln raw material and integrally controls, so as to ensure that system can reach high measuring accuracy, high stable Property.
2) current stabilization storehouse, manually gate valve, jettron stop valve, electric flow control valve, cloth wind skewed slot, PWF1930 wheels Spoke rotor metering device and control system composition main road, are used for the metering into kiln raw material and dosing, by equipment such as flowmeters Bypath system is formed as standby, so as to which that greatly improves that the constant-current type enters kiln Raw Material System enters firer's work carrying out raw material Stability.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
In figure:1 current stabilization storehouse, 2 first manual screw selecting gate valves, 3 first jettron stop valves, 4 first electric flows are adjusted Save valve, 5 first fabric width skewed slots, 6 first switching scraper-trough conveyers, 7 spoke rotor metering devices, 8 flowmeters, 9 second manual screw selecting locks Valve, 10 second jettron stop valves, 11 second dynamic flow control valves, 12 second fabric width skewed slots, 13 blanking scraper-trough conveyers.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in figure 1, a kind of constant-current type enters kiln Raw Material System, including current stabilization storehouse 1 and spoke rotor metering device 7, current stabilization The outer wall side in storehouse 1 is fixedly connected with first manual screw selecting gate valve 2, the side flange connection of first manual screw selecting gate valve 2 There is the first jettron stop valve 3, the first electric flow control valve 4 is fixedly mounted in the side of the first jettron stop valve 3, the One side flange of one electric flow control valve 4 is connected with the first fabric width skewed slot 5, and the side of the first fabric width skewed slot 5, which is fixedly mounted, to be turned Scraper-trough conveyer 6 is connect, spoke rotor metering device 7 is fixedly mounted in the bottom of switching scraper-trough conveyer 6.
The opposite side in current stabilization storehouse 1 is fixedly connected with the second manual screw selecting gate valve 10, the second manual screw selecting gate valve 10 One side flange is connected with the second jettron stop valve 11, and the side of the second jettron stop valve 11 is installed with the second electricity Dynamic flow control valve 12, a side flange of the second electric flow control valve 12 are connected with the second fabric width skewed slot 13, and the second fabric width is oblique The side of groove 13 is installed with blanking scraper-trough conveyer 14, and the bottom of blanking scraper-trough conveyer 14 is fixedly connected with flowmeter 8.Spoke rotor measures Device 7 is PWF1930 spoke rotor metering devices.
Unloaded and with reference to storehouse side inflation broken arch it should be noted that the raw meal powder being stored in current stabilization storehouse 1 helps in orlop inflation With the help of draw off, pass through first manual spiral gate valve 2, the first jettron stop valve 3, first flow regulating valve 4 and first The pre- feeding system that cloth wind skewed slot 5 forms enters spoke rotor metering device 7, work of the raw meal powder in spoke rotor metering device 7 Make lower output, and enter subordinate's conveying device, pass through the second manual spiral gate valve 9, the second jettron stop valve 10, second The bypath system that the cloth wind skewed slot 12 of adjustable valve 11 and second and blanking scraper-trough conveyer 13 are formed enters flowmeter 8, passes through flowmeter 8 Instantaneous (or average) flow of detection discrepancy kiln raw material, and by the flow value measured compared with setting value, its deviation passes through PID Or its mutation algorithm carrys out the aperture of the second flow regulating valve, make every effort to make the actual flow into kiln raw material keep one with setting value Cause.
General principle, principal character and advantage of the present utility model has been shown and described above.The technical staff of the industry It should be appreciated that the utility model is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification is originally The principle of utility model, on the premise of the spirit and scope of the utility model is not departed from, the utility model also has various change And improvement, these changes and improvements are both fallen within claimed the scope of the utility model.The utility model requires protection scope Defined by appended claims and its effect thing.

Claims (3)

1. a kind of constant-current type enters kiln Raw Material System, it is characterised in that:Including current stabilization storehouse (1) and spoke rotor metering device (7), institute The outer wall side for stating current stabilization storehouse (1) is fixedly connected with first manual screw selecting gate valve (2), the first manual screw selecting gate valve (2) a side flange is connected with the first jettron stop valve (3), and the side of the first jettron stop valve (3) is fixed First electric flow control valve (4) is installed, it is oblique that a side flange of first electric flow control valve (4) is connected with the first fabric width Switching scraper-trough conveyer (6) is fixedly mounted in groove (5), the side of the first fabric width skewed slot (5), and the bottom of the switching scraper-trough conveyer (6) is fixed Spoke rotor metering device (7) is installed.
2. a kind of constant-current type according to claim 1 enters kiln Raw Material System, it is characterised in that:The current stabilization storehouse (1) it is another Side is fixedly connected with the second manual screw selecting gate valve (9), and a side flange of the second manual screw selecting gate valve (9) is connected with Second jettron stop valve (10), the side of the second jettron stop valve (10) are installed with the second electric flow Regulating valve (11), a side flange of second electric flow control valve (11) are connected with the second fabric width skewed slot (12), and described The side of two fabric width skewed slots (12) is installed with blanking scraper-trough conveyer (13), and the bottom of the blanking scraper-trough conveyer (13) is fixedly connected with stream Gauge (8).
3. a kind of constant-current type according to claim 1 enters kiln Raw Material System, it is characterised in that:The spoke rotor metering dress It is PWF1930 spoke rotor metering devices to put (7).
CN201720673431.3U 2017-06-12 2017-06-12 A kind of constant-current type enters kiln Raw Material System Active CN207035844U (en)

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CN201720673431.3U CN207035844U (en) 2017-06-12 2017-06-12 A kind of constant-current type enters kiln Raw Material System

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Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107144138A (en) * 2017-06-12 2017-09-08 合肥固泰自动化有限公司 A kind of constant-current type enters kiln Raw Material System

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107144138A (en) * 2017-06-12 2017-09-08 合肥固泰自动化有限公司 A kind of constant-current type enters kiln Raw Material System

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