CN106696111A - Flow online automatic regulating system and method for silicone adhesive continuous production - Google Patents

Flow online automatic regulating system and method for silicone adhesive continuous production Download PDF

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Publication number
CN106696111A
CN106696111A CN201710138330.0A CN201710138330A CN106696111A CN 106696111 A CN106696111 A CN 106696111A CN 201710138330 A CN201710138330 A CN 201710138330A CN 106696111 A CN106696111 A CN 106696111A
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CN
China
Prior art keywords
silicone adhesive
regulating system
line automatic
real
control module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710138330.0A
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Chinese (zh)
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CN106696111B (en
Inventor
张启发
余淡贤
萧锡祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Golden Milky Way Intelligent Equipment Co Ltd
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Foshan Golden Milky Way Intelligent Equipment Co Ltd
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Priority to CN201710138330.0A priority Critical patent/CN106696111B/en
Publication of CN106696111A publication Critical patent/CN106696111A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/60Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
    • B29B7/603Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • B29B7/726Measuring properties of mixture, e.g. temperature or density
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)

Abstract

The invention provides a flow online automatic regulating system and method for silicone adhesive continuous production. The continuous material conveying with high precision and high interference resistance and the accurate measurement can be realized, and the material automatic control in the automatic production is satisfied. The technical scheme of the flow online automatic regulating system for the silicone adhesive continuous production comprises a measurement hopper, a conveying motor, a rotary conveying mechanism and a conveying pipeline, wherein the outlet end of the measurement hopper is communicated with the rotary conveying mechanism; a screw is arranged in the rotary conveying mechanism and is connected with the conveying motor; a control module of the conveying motor comprises a speed ring and a current ring, and the control module is a PID (Proportion Integration Differentiation) control module; the conveying pipeline is communicated with the rotary conveying mechanism, a pressure sensor is arranged on the conveying pipeline, and the pressure sensor is used for measuring the pressure of the conveying pipeline in real time.

Description

One kind is used for the on-line automatic regulating system of silicone adhesive quantity-produced flow and method
Technical field
The invention belongs to the automatic control system of continuous prodution technical field, and in particular to one kind is continuous for silicone adhesive The on-line automatic regulating system of flow and method of production.
Background technology
In the production of silicone adhesive continous way, various materials are delivered continuously to mixing in proportion according to the ratio requirement of formula It is stirred in equipment, mediated, is disperseed.As continuous material induction system, it is most important that ensure every kind of material conveying Flow with formula setting it is consistent, deviation must assure that in the range of compared with minor swing, in actual control process, when external condition send out During changing, system can automatically adapt to change, and adjust automatically, it is ensured that stability of the flow under conditions of relatively unstable.
In existing production, traditional control method is the device such as variable-frequency motor using adjustable transporting velocity, is first pressed Feed flow is set according to recipe requirements, manually empirically setting one manually is initially powered up speed, then enters by flowmeter Row actual flow value is measured, and when measured value has deviation with formula setting value, continuous fine adjustment is carried out to conveying device whole to ensure Stability of flow.In actual production process, if system running state is continual and steady, external condition state such as material discharge pressure ratio When relatively stablizing, this conventional method can also ensure the basic accuracy of mass flow, but when external condition changes, especially It is because when the temperature of material, the unstable of viscosity cause the pressure of conveying to change, traditional method of adjustment will show Its limitation, for example, measure the fluctuation of flowmeter instant value and cause conveying device to adjust frequently greatly, and system response is slow, followability Difference, antijamming capability are weak, control accuracy is poor, and the control integrated flux of system cannot guarantee that accuracy, cause product matter Amount is unstable.
The content of the invention
The present invention provides a kind of for the on-line automatic regulating system of silicone adhesive quantity-produced flow and method, it is possible to achieve In high precision, the moving material conveying and accurate measurement of high anti-jamming capacity, the material met in automatic production is automatically controlled.
A kind of technical scheme for the silicone adhesive on-line automatic regulating system of quantity-produced flow of the invention includes:
Weigh-hatching plant, conveying motor, rotary conveying mechanism and conveyance conduit;Wherein:
The port of export of the weigh-hatching plant is communicated with the rotary conveying mechanism;
Screw rod, the screw rod and the conveying motor connection are provided with the rotary conveying mechanism;
The control module of the conveying motor includes speed ring and electric current loop, and the control module is pid control module;
The conveyance conduit is communicated with the rotary conveying mechanism, and the conveyance conduit is provided with pressure sensor, institute Pressure sensor is stated for measuring the pressure of the conveyance conduit in real time.
Preferably, also including Weightlessness balance, the Weightlessness balance is connected with the weigh-hatching plant.
Preferably, the Weightlessness balance is provided with weight sensor, for obtaining weight of material in the weigh-hatching plant in real time.
Preferably, the screw rod is S-shaped, and the length direction along the rotary conveying mechanism extends.
Preferably, it is additionally provided with agitating device in the weigh-hatching plant.
A kind of technical scheme for the silicone adhesive on-line automatic adjusting method of quantity-produced flow of the invention includes:
Methods described is based on above-mentioned for the silicone adhesive on-line automatic regulating system of quantity-produced flow, including following step Suddenly:
The real-time traffic value of feedback that step one, the speed ring of control module will get is compared with default flow set-point Compared with, the first deviation between electric current loop set-point, real-time traffic value of feedback and flow set-point is obtained, and according to the first deviation reality When regulation conveying motor rotating speed;
The electric current loop set-point that electric current loop in step 2, control module will get is compared with current feedback values Compared with, the second deviation between electric current loop set-point and current feedback values is obtained, and according to the second deviation real-time regulation conveying motor Electric current.
Preferably, in step one, the weight sensor of the Weightlessness balance obtains material weight in the weigh-hatching plant in real time Amount, real-time traffic value of feedback is obtained according to weight change.
Preferably, in step 2, the pressure sensor measures the pressure of the conveyance conduit in real time, is become according to pressure Change obtains the torque and current feedback values of the conveying motor.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is the structure chart in the embodiment of the present invention for the silicone adhesive on-line automatic regulating system of quantity-produced flow;
Fig. 2 is the schematic diagram in the embodiment of the present invention for the silicone adhesive on-line automatic adjusting method of quantity-produced flow;
Fig. 3 is the flow chart in the embodiment of the present invention for the silicone adhesive on-line automatic adjusting method of quantity-produced flow.
Specific embodiment
The present invention provides a kind of for the on-line automatic regulating system of silicone adhesive quantity-produced flow and method, it is possible to achieve In high precision, the moving material conveying and accurate measurement of high anti-jamming capacity, the material met in automatic production is automatically controlled.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
Fig. 1 is referred to, the present invention is as follows for the structure of the silicone adhesive on-line automatic regulating system of quantity-produced flow:
Weigh-hatching plant 1, Weightlessness balance 2, conveying motor 3, rotary conveying mechanism 4 and conveyance conduit 5;
Wherein:
The port of export of weigh-hatching plant 1 is communicated with rotary conveying mechanism 4, and agitating device is provided with weigh-hatching plant 1;Weightlessness balance 2 It is connected with weigh-hatching plant 1, Weightlessness balance 2 is provided with weight sensor, for obtaining weight of material in weigh-hatching plant 1 in real time;Rotation Turn to be provided with screw rod in conveying mechanism 4, screw rod is connected with conveying motor 3, screw rod can be S-shaped, along the length of rotary conveying mechanism 4 Direction extends;The control module for conveying motor includes speed ring and electric current loop, and control module can be pid control module;Conveying Pipeline 5 is communicated with rotary conveying mechanism 4, and conveyance conduit 5 is provided with pressure sensor, and pressure sensor is used to measure defeated in real time Send the pressure of pipeline 5.
By foregoing description, expected by metering for the on-line automatic regulating system of silicone adhesive quantity-produced flow to be main A few part compositions of bucket 1, Weightlessness balance 2, conveying motor 3, rotary conveying mechanism 4, conveyance conduit 5, pressure sensor.Wherein metering is expected 1 is struggled against as material container, equipped with liquid material;Weightlessness balance 2 is responsible for weighing in real time the weight of liquid material in weigh-hatching plant;Conveying Motor 3 is responsible for the operation of control rotary conveying mechanism 4;Rotary conveying mechanism 4 is responsible for material to be sent to delivery pipe from weigh-hatching plant 1 Road 5;Pressure sensor is responsible for the pressure of measurement conveyance conduit 5 in real time.
The system passes through electric current loop, the two-loop system of speed ring, it is ensured that the conveying speed in material conveying process The stability of degree.In the production of silicone adhesive continous way, as long as can guarantee that various materials all according to the ratio requirement of formula with stabilization Speed conveying, it is ensured that production product quality stability.Due to automatically controlling for inner ring electric current loop, even if material is viscous Degree has a fluctuation, influences the stable state of course of conveying, also can be by measuring conveyance conduit pressure, so that controlled motor electric current stabilization, most Ensure the stabilization of transporting velocity eventually, it is ensured that the quality of product.
Equipment shown in Fig. 1 is corresponding to be for the silicone adhesive on-line automatic adjusting method of quantity-produced flow:
101st, the real-time traffic value of feedback that the speed ring of control module will get compares with default flow set-point, The first deviation between electric current loop set-point, real-time traffic value of feedback and flow set-point is obtained, and it is real-time according to the first deviation The rotating speed of regulation conveying motor;
In the present embodiment, as shown in Figures 2 and 3, outer shroud is the speed ring of control module, weightless during conveying motor operation The weight sensor of scale can in real time obtain weight of material in weigh-hatching plant, can be obtained by measuring material in hopper weight change To real-time traffic value of feedback, i.e. loop feedback value;Flow set-point is to be pre-set according to formula, i.e. speed ring set-point, Speed ring set-point and loop feedback are worth exportable electric current loop set-point.
Real-time traffic value of feedback is compared with flow set-point simultaneously, obtains the first deviation between the two, first is inclined Difference conveys the rotating speed of motor by being adjusted again after PID arithmetic, stable to ensure the material transporting velocity for conveying motor.
This method measures the real-time weight of material using import high accuracy Weightlessness balance, and real-time weight data is tentatively filtered DCS control systems are accessed by EPA after ripple, the DCS control system cycles gather real-time weight, surveyed by intensive sampling The weight change trend of weight-loss type device is measured, so as to calculate the instantaneous delivery and the integrated flux in a period of time of material, and (given stream value) is set by the control module of two close cycles and the mass flow of formula and effective theory integrated flux compares, The first deviation for comparing is by amplifying, integrating, differential (PID) computing, and the speed of adjustment conveying motor is adjusted so as to calculate Section amount, by way of PID control, it is ensured that transporting velocity is consistent with setting, it is ensured that the quality of product.Due to being adopted by intensive Sample, the system can grasp the mass flow variation tendency in production process, not only can to the timely detection of variation tendency and reaction, Can also be analyzed by the variation tendency to data such as material discharge pressure, the change of system is expected in advance, so as to improve reaction Speed.
The electric current loop set-point that electric current loop in step 2, control module will get is compared with current feedback values Compared with, the second deviation between electric current loop set-point and current feedback values is obtained, and according to the second deviation real-time regulation conveying motor Electric current.
In the present embodiment, as shown in Figures 2 and 3, in step 2, during conveying motor operation, surveyed by pressure sensor The real-time pressure of conveyance conduit is measured, the output torque of conveying motor can be calculated, so as to calculate the load electricity of conveying motor Stream, load current as inner ring current feedback values, and electric current loop set-point, that is, the control electric current for conveying motor makes comparisons, its Second deviation conveys the electric current of motor by being adjusted again after PID arithmetic, to ensure the stabilization of conveying motor torque.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention has been described in detail, it will be understood by those within the art that:It still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent to which part technical characteristic;And these modification or Replace, do not make the spirit and scope of the essence disengaging various embodiments of the present invention technical scheme of appropriate technical solution.

Claims (8)

1. it is a kind of to be used for the silicone adhesive on-line automatic regulating system of quantity-produced flow, it is characterised in that including:Weigh-hatching plant, Conveying motor, rotary conveying mechanism and conveyance conduit;Wherein:
The port of export of the weigh-hatching plant is communicated with the rotary conveying mechanism;
Screw rod, the screw rod and the conveying motor connection are provided with the rotary conveying mechanism;
The control module of the conveying motor includes speed ring and electric current loop, and the control module is pid control module;
The conveyance conduit is communicated with the rotary conveying mechanism, and the conveyance conduit is provided with pressure sensor, the pressure Force snesor is used to measure in real time the pressure of the conveyance conduit.
2. according to claim 1 for the silicone adhesive on-line automatic regulating system of quantity-produced flow, it is characterised in that Also include Weightlessness balance, the Weightlessness balance is connected with the weigh-hatching plant.
3. according to claim 2 for the silicone adhesive on-line automatic regulating system of quantity-produced flow, it is characterised in that The Weightlessness balance is provided with weight sensor, for obtaining weight of material in the weigh-hatching plant in real time.
4. according to claim 1 for the silicone adhesive on-line automatic regulating system of quantity-produced flow, it is characterised in that The screw rod is S-shaped, and the length direction along the rotary conveying mechanism extends.
5. according to claim 1 for the silicone adhesive on-line automatic regulating system of quantity-produced flow, it is characterised in that Agitating device is additionally provided with the weigh-hatching plant.
6. it is a kind of to be used for the silicone adhesive on-line automatic adjusting method of quantity-produced flow, it is characterised in that methods described is based on power Profit require any one of 1 to 5 for the silicone adhesive on-line automatic regulating system of quantity-produced flow, including following step Suddenly:
The real-time traffic value of feedback that step one, the speed ring of control module will get compares with default flow set-point, The first deviation between electric current loop set-point, real-time traffic value of feedback and flow set-point is obtained, and it is real-time according to the first deviation The rotating speed of regulation conveying motor;
The electric current loop set-point that electric current loop in step 2, control module will get compares with current feedback values, obtains To the second deviation between electric current loop set-point and current feedback values, and the electricity of motor is conveyed according to the second deviation real-time regulation Stream.
7. according to claim 6 for the silicone adhesive on-line automatic adjusting method of quantity-produced flow, it is characterised in that In step one, the weight sensor of the Weightlessness balance obtains weight of material in the weigh-hatching plant in real time, according to weight change Obtain real-time traffic value of feedback.
8. according to claim 6 for the silicone adhesive on-line automatic adjusting method of quantity-produced flow, it is characterised in that In step 2, the pressure sensor measures the pressure of the conveyance conduit in real time, and the conveying is obtained according to pressure change The torque and current feedback values of motor.
CN201710138330.0A 2017-03-09 2017-03-09 Flow online automatic adjusting method for continuous production of silicone adhesive Active CN106696111B (en)

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Application Number Priority Date Filing Date Title
CN201710138330.0A CN106696111B (en) 2017-03-09 2017-03-09 Flow online automatic adjusting method for continuous production of silicone adhesive

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Application Number Priority Date Filing Date Title
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CN106696111B CN106696111B (en) 2023-04-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108319214A (en) * 2018-02-08 2018-07-24 无锡东谷工程科技有限公司 A kind of control method of Weightlessness balance, apparatus and system
CN113985727A (en) * 2021-08-02 2022-01-28 江苏海澜正和环境科技有限公司 Flue gas purification material injection system based on PID control mode

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JPH07124460A (en) * 1993-10-29 1995-05-16 Mitsubishi Heavy Ind Ltd Continuous flow control device for feed liquid
CN202400573U (en) * 2011-12-28 2012-08-29 四川海吉尔环保科技开发有限公司 Improved screw feeder
CN102962909A (en) * 2012-11-29 2013-03-13 成都硅宝科技股份有限公司 Automatic continuous powder metering and feeding system and method for production of sealants
CN202860787U (en) * 2012-10-09 2013-04-10 上海善佳机械设备有限公司 Quantitative material supplying and mixing system of automatic glue spreader with quantitative material supply
CN202948331U (en) * 2012-11-29 2013-05-22 成都硅宝科技股份有限公司 Liquid continuous automatic measuring charging system for sealant production
CN103862649A (en) * 2014-03-04 2014-06-18 黄河 Automatic-line production method and device for neutral silicone sealant
CN104660142A (en) * 2015-03-23 2015-05-27 北京润科通用技术有限公司 Motor control system and method
CN205274766U (en) * 2015-12-30 2016-06-01 湖南京湘磁业有限公司 Automatic feed control system of miropowder
CN106330040A (en) * 2016-11-05 2017-01-11 杭州畅动智能科技有限公司 Control method and system of servo motor
CN206579010U (en) * 2017-03-09 2017-10-24 佛山市金银河智能装备股份有限公司 One kind is used for the on-line automatic regulating system of silicone adhesive quantity-produced flow

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4880142A (en) * 1987-05-12 1989-11-14 Fuji Photo Film Co., Ltd. Powder weighing mixer and method thereof
JPH07124460A (en) * 1993-10-29 1995-05-16 Mitsubishi Heavy Ind Ltd Continuous flow control device for feed liquid
CN202400573U (en) * 2011-12-28 2012-08-29 四川海吉尔环保科技开发有限公司 Improved screw feeder
CN202860787U (en) * 2012-10-09 2013-04-10 上海善佳机械设备有限公司 Quantitative material supplying and mixing system of automatic glue spreader with quantitative material supply
CN102962909A (en) * 2012-11-29 2013-03-13 成都硅宝科技股份有限公司 Automatic continuous powder metering and feeding system and method for production of sealants
CN202948331U (en) * 2012-11-29 2013-05-22 成都硅宝科技股份有限公司 Liquid continuous automatic measuring charging system for sealant production
CN103862649A (en) * 2014-03-04 2014-06-18 黄河 Automatic-line production method and device for neutral silicone sealant
CN104660142A (en) * 2015-03-23 2015-05-27 北京润科通用技术有限公司 Motor control system and method
CN205274766U (en) * 2015-12-30 2016-06-01 湖南京湘磁业有限公司 Automatic feed control system of miropowder
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108319214A (en) * 2018-02-08 2018-07-24 无锡东谷工程科技有限公司 A kind of control method of Weightlessness balance, apparatus and system
CN113985727A (en) * 2021-08-02 2022-01-28 江苏海澜正和环境科技有限公司 Flue gas purification material injection system based on PID control mode

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Application publication date: 20170524

Assignee: JIANGXI ANDELI HIGH-NEW SCIENCE & TECHNOLOGY CO.,LTD.

Assignor: FOSHAN GOLDEN MILKY WAY INTELLIGENT EQUIPMENT Co.,Ltd.

Contract record no.: X2024980010130

Denomination of invention: A flow online automatic adjustment method for continuous production of silicone adhesive

Granted publication date: 20230407

License type: Common License

Record date: 20240719