CN206997227U - One kind feeds intake container ultrasonic wave automatic washing device - Google Patents
One kind feeds intake container ultrasonic wave automatic washing device Download PDFInfo
- Publication number
- CN206997227U CN206997227U CN201621483721.3U CN201621483721U CN206997227U CN 206997227 U CN206997227 U CN 206997227U CN 201621483721 U CN201621483721 U CN 201621483721U CN 206997227 U CN206997227 U CN 206997227U
- Authority
- CN
- China
- Prior art keywords
- throwing
- support
- rinse bath
- washing basket
- rotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000005406 washing Methods 0.000 title claims abstract description 63
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 3
- 241000719178 Carangoides ruber Species 0.000 claims description 2
- 238000004904 shortening Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 235000021050 feed intake Nutrition 0.000 description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052571 earthenware Inorganic materials 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000276694 Carangidae Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
Abstract
It the utility model is related to cylindrical metal vessel surface pollution layer processing technology field, and in particular to one kind feeds intake container ultrasonic wave automatic washing device；The device includes rotation washing basket, throwing component, rinse bath, ultrasonic transducer vibration plate and exhaust supporting spring；The utility model rinse bath bottom right side sets exhaust supporting spring, when rotation washing basket is put into rinse bath, rotation washing basket bottom right side touches exhaust supporting spring first, as rotation washing basket is further transferred, rotation washing basket is gradually inclined upwardly under eccentric shaft effect on the right side of rotation washing basket, crucible openend is also upward therewith, so as to discharge air in crucible, crucible surfaces externally and internally is completely submerged in cleaning fluid, improve cleaning quality；The support side that the utility model rotation washing basket is arranged on throwing component by support component leads to, and passband dynamic rotation washing basket in the side's of support, all the time with 10~15 ° of forward and reverse rotations back and forth, realizes the dynamic cleaning of crucible, improve cleaning quality in rinse bath.
Description
Technical field
The present invention relates to cylindrical metal vessel surface pollution layer processing technology field, and in particular to one kind feeds intake container ultrasonic wave
Automatic flushing device.
Background technology
The special material container (calling crucible in the following text) that feeds intake is carbon steel cylindrical container, band certain taper, for launching special material raw material and closing
Cheng Tecai products, due to the high quality requirement of special material product, therefore crucible must possess very high surface cleanness.Feed intake earthenware
After crucible machines, surface incidentally a large amount of kerosene, pulverized limestone and iron rust, must carry out thoroughly surface clean could use.
At present, it is clear for this kind of large-scale carbon steel metal container high to surface cleanness requirement of the crucible that feeds intake, its surface
Wash and generally cleaned by way of manually scrubbing, artificial scrub not only needs a large amount of working time, and efficiency is low, and throws
The cleaning quality of material crucible can not ensure, be generally limited by worker's qualification.
Ultrasonic wave automatic cleaning technology can be used for cleaning and feed intake crucible, and ultrasonic equipment configuring automated mechanical hand is default
Under programme-control, automatic hook takes the cleaning basket equipped with workpiece, realizes automatic transfer and cleaning of the workpiece in each rinse bath.
But although ultrasonic wave automatic cleaning technology feeds intake crucible available for cleaning, at present not dedicated for special material
Feed intake vessel surface automatic flushing device.
The content of the invention
For above-mentioned prior art, the present invention will provide one kind and feed intake container ultrasonic wave automatic washing device, to solve
Special material feeds intake vessel surface the problem of cleaning automatically.
In order to solve the above-mentioned technical problem, one kind of the present invention feeds intake container ultrasonic wave automatic washing device, and the device includes
Rotate washing basket, throwing component, rinse bath, ultrasonic transducer vibration plate and exhaust supporting spring；
Rotation washing basket includes support side plate, eccentric shaft, turns basket assembly and support component；It is chamber structure to turn basket assembly,
Crucible is placed in chamber；Turn basket assembly front and rear end center position to the left and eccentric shaft is set, turn basket assembly and hung over by eccentric shaft
Support side plate bottom, support side plate top connection support component；
Rinse bath is cuboid groove-like structure, and rinse bath holds cleaning fluid；
Bottom of rinse bath sets ultrasonic transducer vibration plate, and ultrasonic transducer vibration plate is used to produce ultrasonic wave；
Rinse bath bottom right side sets exhaust supporting spring, when rotation washing basket is put into rinse bath, rotation washing basket bottom right side contact
To exhaust supporting spring；
Throwing component drives rotation washing basket to be rocked in rinse bath by support component.
Further, the device also includes grapple, base, robot assemblies and support beam；
Rinse bath and throwing component are arranged on base, and chassis left side sets support bar, and mechanical arm group is set on support bar
Part, robot assemblies right side set support beam, and support beam is located at directly over rinse bath, and support beam bottom sets grapple,
Grapple and the support component of rotation washing basket coordinate, and robot assemblies driving support beam pumps, and then slings or put
Lower rotation washing basket.
Further, the throwing component waves set square, 2 groups of transverse links, 2 groups of throwing bars, rocking bar, throwing including 2 groups
Motor, support side is logical, eccentric wheel and power transmission shaft；
The driving eccentric wheel rotation of throwing motor, eccentric wheel are arranged on rocking bar one end, drive the rocking bar upper bottom at a certain angle
It is dynamic, the rocking bar other end and transmission axis connection, power transmission shaft forward and reverse rotation is driven, power transmission shaft front and back end is symmetrically shaken with two pieces respectively
Put set square connection, be connected to two pieces of power transmission shaft front and back end it is symmetrical wave set square and also swing therewith, wave set square again
The lifting of throwing bar is driven, throwing bar jacks up, decentralization support side is logical, realizes throwing process；Set square is waved to drag by transverse link
Dynamic another group is waved set square and throwing bar, all around uniform stressed when making the support side lead to throwing.
Further, the throwing component also includes 4 fixed seats, and fixed seat is symmetricly set on base, and 2 groups of support is waved
Set square.
Further, the throwing component also includes longitudinally adjust connecting rod, and longitudinally adjust connecting rod is arranged on pendulum set square and throwing
Between lever, longitudinally adjust connecting rod elongates or shortens the height of regulation throwing bar.
Further, the rotation washing basket by support component be arranged on throwing component support side it is logical on, the side's of support passband
Dynamic rotation washing basket, all the time with 10~15 ° of forward and reverse rotations back and forth, realizes the dynamic cleaning of crucible in rinse bath.
Further, the ultrasonic transducer vibration plate sets more 60W oscillator for ultrasonic transducer.
The beneficial effect that technical scheme provided in an embodiment of the present invention is brought is：
One kind of the present invention feeds intake container ultrasonic wave automatic washing device, and rinse bath bottom right side sets exhaust supporting spring, rotation
When washing basket is put into rinse bath, rotation washing basket bottom right side touches exhaust supporting spring first, as rotation washing basket is further transferred, revolves
Turn washing basket under eccentric shaft effect, be gradually inclined upwardly on the right side of rotation washing basket, crucible openend is also upward therewith, so as to discharge earthenware
Air in crucible, crucible surfaces externally and internally is completely submerged in cleaning fluid, improve cleaning quality.
One kind of the present invention feeds intake container ultrasonic wave automatic washing device, and rotation washing basket is arranged on throwing group by support component
On the support side of part is logical, the side's of support passband is dynamic to rotate washing basket in rinse bath all the time with 10~15 ° of forward and reverse rotations back and forth, real
The dynamic cleaning of existing crucible, improves cleaning quality.
Brief description of the drawings
Fig. 1 is that one kind of the present invention feeds intake container ultrasonic wave automatic washing device schematic diagram；
Fig. 2 is throwing component front view of the present invention；
Fig. 3 is throwing component side view of the present invention；
Fig. 4 is that ultrasonic transducer of the present invention shakes with schematic diagram；
In figure：01- rotation washing baskets, 02- grapples, 03- throwing components, 04- rinse baths, 05- ultrasonic transducer vibration plates,
06- is vented supporting spring, 07- bases, 08- robot assemblies, 09- support beams；1- fixed seats, 2- wave set square, and 3- laterally connects
Bar, 4- linear bearing casees, 5- throwing bars, 6- longitudinally adjust connecting rods, 7- rocking bars, 8- throwing motors, 9- cylinder surface covers, 10- support sides
It is logical, 11- eccentric wheels, 12- power transmission shafts, 13- bearing blocks.
Embodiment
The present invention is elaborated with reference to the accompanying drawings and detailed description.
The container ultrasonic wave automatic washing device as shown in figure 1, one kind of the present invention feeds intake, including rotation washing basket 01, throwing group
Part 03, rinse bath 04, ultrasonic transducer vibration plate 05 and exhaust supporting spring 06；
Rotation washing basket 01 includes support side plate, eccentric shaft, turns basket assembly and support component；It is chamber knot to turn basket assembly
Structure, chamber is interior to place crucible；Turn basket assembly front and rear end center position to the left and eccentric shaft is set, turn basket assembly and pass through eccentric shaft
Hang over support side plate bottom, support side plate top connection support component；
Rinse bath 04 is cuboid groove-like structure, and rinse bath 04 holds cleaning fluid；
The bottom of rinse bath 04 sets ultrasonic transducer vibration plate 05, and ultrasonic transducer vibration plate 05 produces ultrasonic wave, lifting
The cavitation effect of cleaning fluid；
The bottom right side of rinse bath 04 sets exhaust supporting spring 06, and when rotation washing basket 01 is put into rinse bath 04, rotation washing basket 01 is right
Side bottom touches exhaust supporting spring 06 first, as rotation washing basket 01 is further transferred, rotates washing basket 01 under eccentric shaft effect,
The right side of rotation washing basket 01 is gradually inclined upwardly, and crucible openend is also upward therewith, so as to discharge air in crucible；
After rotation washing basket 01 is put into rinse bath 04, throwing component 03 is arranged on by support component, throwing component 03 passes through
Support component drives rotation washing basket 01 to be rocked in rinse bath 04.
One kind of the present invention feeds intake container ultrasonic wave automatic washing device, in addition to grapple 02, base 07, robot assemblies 08
And support beam 09；
Rinse bath 04 and throwing component 03 are arranged on base 07, and the left side of base 07 sets support bar, is set on support bar
Robot assemblies 08, the right side of robot assemblies 08 set support beam 09, and support beam 09 is located at directly over rinse bath 04, machinery
Arm component 08 can drive support beam 09 to pump；
The bottom of support beam 09 sets grapple 2, and grapple 2 can coordinate with rotating the support component of washing basket 01, sling or put down
Rotate washing basket 01.
As shown in Figures 2 and 3, the throwing component 03 waves 2,2 groups of set square, 3,2 groups of transverse link throwing including 2 groups
Bar 5, rocking bar 7, throwing motor 8, support side logical 10, eccentric wheel 11 and power transmission shaft 12；
Throwing motor 8 drives eccentric wheel 11 to rotate, and eccentric wheel 11 is arranged on the one end of rocking bar 7, drives rocking bar 7 at a certain angle
Swing up and down, the other end of rocking bar 7 is connected with power transmission shaft 12, drives the forward and reverse rotation of power transmission shaft 12, the front and back end of power transmission shaft 12 difference
Symmetrically set square 2 is waved with two pieces to be connected, be connected to the front and back end of power transmission shaft 12 two pieces symmetrically wave set square 2 also therewith
Swing, wave set square 2 and drive throwing bar 5 to lift again, throwing bar 5 jacks up, transfers support side logical 10, realizes throwing process；Shake
Pendulum set square 2 drags another group by transverse link 3 and waves set square 2 and throwing bar 5, front and rear left side when making the support side lead to 10 throwing
Right uniform stressed.
The throwing component 03 also includes 4 fixed seats 1, and fixed seat 1 is symmetricly set on base 07, for supporting 2 groups
Wave set square 2.
The throwing component 03 also includes longitudinally adjust connecting rod 6, and longitudinally adjust connecting rod 6 is arranged on pendulum set square 2 and throwing
Between bar 5, the height of throwing bar 5 can adjust.
The rotation washing basket 01 is arranged in the support side logical 10 of throwing component 03 by support component, and support side leads to 10 bands
Dynamic rotation washing basket 01, all the time with 10~15 ° of forward and reverse rotations back and forth, is realized the dynamic cleaning of crucible, improved in rinse bath 04
Cleaning quality.
As shown in figure 4, ultrasonic transducer vibration plate 05 sets more oscillator for ultrasonic transducer；
Ultrasonic power directly affects cleaning performance, and the ultrasonic power density of ultrasonic transducer vibration plate 05 uses area
Power density computation, it is typically chosen in 0.3~0.5W/cm2；The ultrasonic power density of ultrasonic transducer vibration plate 05 presses volume
Power density computation, it is typically chosen in 10~13W/L.
Under same electrical power state, in ultrasonic acoustic caused by the different cleansing medium of ultrasonic transducer vibration plate 05
Power difference is very big, for example caused acoustical power ratio caused acoustical power in chemical is small in alcohol or kerosene
It is more.
Generally, for strong, the volatile cleaning agent of solvability, such as hydrochloric acid, the electrical power power parameter of selection can
It is lower；For common aqueous cleaning agent, parameter can be surely higher.
The present invention uses the strong solubility chemicals such as hydrochloric acid, therefore, power density selection lower bound 10W/L or so.
Conventional ultrasonic oscillator has 50W/ and 60W/ two kinds, and oscillator arrangement is overstocked easily to produce sound barrier and the sound intensity
Cancel out each other and reduce cavitation effect, therefore, select on ultrasonic transducer vibration plate 05 be bonded 60W oscillator.
Claims (7)
- The container ultrasonic wave automatic washing device 1. one kind feeds intake, it is characterised in that the device include rotation washing basket, throwing component, Rinse bath, ultrasonic transducer vibration plate and exhaust supporting spring；Rotation washing basket includes support side plate, eccentric shaft, turns basket assembly and support component；It is chamber structure to turn basket assembly, chamber Interior placement crucible；Turn basket assembly front and rear end center position to the left and eccentric shaft is set, turn basket assembly and support is hung over by eccentric shaft Side plate bottom, support side plate top connection support component；Rinse bath is cuboid groove-like structure, and rinse bath holds cleaning fluid；Bottom of rinse bath sets ultrasonic transducer vibration plate, and ultrasonic transducer vibration plate is used to produce ultrasonic wave；Rinse bath bottom right side sets exhaust supporting spring, and when rotation washing basket is put into rinse bath, rotation washing basket bottom right side touches row Gas supporting spring；Throwing component drives rotation washing basket to be rocked in rinse bath by support component.
- The container ultrasonic wave automatic washing device 2. one kind according to claim 1 feeds intake, it is characterised in that the device also wraps Include grapple, base, robot assemblies and support beam；Rinse bath and throwing component are arranged on base, and chassis left side sets support bar, and robot assemblies, machine are set on support bar Support beam is set on the right side of tool arm component, support beam be located at directly over rinse bath, and support beam bottom sets grapple, grapple and The support component for rotating washing basket coordinates, and robot assemblies driving support beam pumps, and then slings or put down rotation Washing basket.
- The container ultrasonic wave automatic washing device 3. one kind according to claim 2 feeds intake, it is characterised in that the throwing group Part waves set square including 2 groups, and 2 groups of transverse links, 2 groups of throwing bars, rocking bar, throwing motor, support side is logical, eccentric wheel and biography Moving axis；The driving eccentric wheel rotation of throwing motor, eccentric wheel are arranged on rocking bar one end, drive rocking bar to swing up and down at a certain angle, shake The bar other end and transmission axis connection, drive power transmission shaft forward and reverse rotation, power transmission shaft front and back end symmetrically waves three with two pieces respectively Gusset connects, be connected to two pieces of power transmission shaft front and back end it is symmetrical wave set square and also swing therewith, wave set square and drive again Throwing bar lifts, and throwing bar jacks up, decentralization support side is logical, realizes throwing process；Set square is waved to drag separately by transverse link One group is waved set square and throwing bar, all around uniform stressed when making the support side lead to throwing.
- The container ultrasonic wave automatic washing device 4. one kind according to claim 3 feeds intake, it is characterised in that the throwing group Part also includes 4 fixed seats, and fixed seat is symmetricly set on base, and set square is waved in 2 groups of support.
- The container ultrasonic wave automatic washing device 5. one kind according to claim 3 feeds intake, it is characterised in that the throwing group Part also includes longitudinally adjust connecting rod, and longitudinally adjust connecting rod, which is arranged on, to wave between set square and throwing bar, and longitudinally adjust connecting rod is stretched Height that is long or shortening regulation throwing bar.
- The container ultrasonic wave automatic washing device 6. one kind according to claim 3 feeds intake, it is characterised in that the rotation is washed Basket by support component be arranged on throwing component support side it is logical on, the dynamic rotation washing basket of the side's of support passband in rinse bath all the time with 10~15 ° of forward and reverse rotations back and forth, realize the dynamic cleaning of crucible.
- The container ultrasonic wave automatic washing device 7. one kind according to claim 1 feeds intake, it is characterised in that the ultrasonic wave Transducer vibration plate sets more 60W oscillator for ultrasonic transducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621483721.3U CN206997227U (en) | 2016-12-30 | 2016-12-30 | One kind feeds intake container ultrasonic wave automatic washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621483721.3U CN206997227U (en) | 2016-12-30 | 2016-12-30 | One kind feeds intake container ultrasonic wave automatic washing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206997227U true CN206997227U (en) | 2018-02-13 |
Family
ID=61428012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621483721.3U Withdrawn - After Issue CN206997227U (en) | 2016-12-30 | 2016-12-30 | One kind feeds intake container ultrasonic wave automatic washing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206997227U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262303A (en) * | 2016-12-30 | 2018-07-10 | 中核建中核燃料元件有限公司 | One kind feeds intake container ultrasonic wave automatic washing device |
| CN108723002A (en) * | 2018-05-30 | 2018-11-02 | 佛山领新信息科技有限公司 | A kind of glass ultrasonic cleaning device |
| CN111921979A (en) * | 2020-08-04 | 2020-11-13 | 苏州嘉辉超声波科技有限公司 | Feeding bottle washs carrier assembly and feeding bottle belt cleaning device |
-
2016
- 2016-12-30 CN CN201621483721.3U patent/CN206997227U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262303A (en) * | 2016-12-30 | 2018-07-10 | 中核建中核燃料元件有限公司 | One kind feeds intake container ultrasonic wave automatic washing device |
| CN108262303B (en) * | 2016-12-30 | 2024-02-02 | 中核建中核燃料元件有限公司 | Throw material container ultrasonic wave self-cleaning device |
| CN108723002A (en) * | 2018-05-30 | 2018-11-02 | 佛山领新信息科技有限公司 | A kind of glass ultrasonic cleaning device |
| CN111921979A (en) * | 2020-08-04 | 2020-11-13 | 苏州嘉辉超声波科技有限公司 | Feeding bottle washs carrier assembly and feeding bottle belt cleaning device |
| CN111921979B (en) * | 2020-08-04 | 2022-04-12 | 苏州嘉辉超声波科技有限公司 | Feeding bottle washs carrier assembly and feeding bottle belt cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180213 Effective date of abandoning: 20240202 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180213 Effective date of abandoning: 20240202 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |