CN108262303B - Throw material container ultrasonic wave self-cleaning device - Google Patents
Throw material container ultrasonic wave self-cleaning device Download PDFInfo
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- CN108262303B CN108262303B CN201611263058.0A CN201611263058A CN108262303B CN 108262303 B CN108262303 B CN 108262303B CN 201611263058 A CN201611263058 A CN 201611263058A CN 108262303 B CN108262303 B CN 108262303B
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- Prior art keywords
- throwing
- supporting
- basket
- assembly
- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 80
- 239000000463 material Substances 0.000 title description 7
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 239000012459 cleaning agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of treatment of a dirty layer on the surface of a cylindrical metal container, in particular to an ultrasonic automatic cleaning device for a feeding container; the device comprises a rotary basket, a throwing assembly, a cleaning tank, an ultrasonic transducer vibrating plate and an exhaust supporting plate; the exhaust supporting plate is arranged at the bottom of the right side of the cleaning tank, when the rotary basket is placed in the cleaning tank, the bottom of the right side of the rotary basket is firstly contacted with the exhaust supporting plate, and the right side of the rotary basket gradually inclines upwards under the action of the eccentric shaft along with the further descending of the rotary basket, and the opening end of the crucible is upwards along with the rotary basket, so that the air in the crucible is discharged, the inner surface and the outer surface of the crucible are completely immersed in cleaning liquid, and the cleaning quality is improved; the rotary basket is arranged on the support square tube of the throwing assembly through the support assembly, and the support square tube drives the rotary basket to rotate back and forth at 10-15 degrees in the cleaning tank all the time, so that the dynamic cleaning of the crucible is realized, and the cleaning quality is improved.
Description
Technical Field
The invention relates to the technical field of treatment of a dirty layer on the surface of a cylindrical metal container, in particular to an ultrasonic automatic cleaning device for a feeding container.
Background
The special material feeding container (hereinafter referred to as crucible) is a carbon steel cylindrical container with a certain taper for feeding special material raw materials and synthesizing special material products, because of the extremely high quality requirements of the specialty products, the crucible must have very high surface cleanliness. After the feeding crucible is processed, a large amount of kerosene, lime powder and rust are attached to the surface of the feeding crucible, and the feeding crucible can be used only by thoroughly cleaning the surface of the feeding crucible.
At present, for large carbon steel metal containers with extremely high requirements on surface cleanliness such as feeding crucibles, the surface cleaning is usually performed by manual scrubbing, and the manual scrubbing not only requires a lot of labor time and is low in efficiency, but also the cleaning quality of the feeding crucibles cannot be ensured and is usually limited by the proficiency of workers.
The ultrasonic automatic cleaning technology can be used for cleaning the feeding crucible, and the ultrasonic equipment is provided with an automatic mechanical arm to automatically hook the cleaning basket filled with the workpiece under the control of a preset program, so that the workpiece can be automatically transferred and cleaned in each cleaning tank.
However, although the ultrasonic automatic cleaning technology can be used for cleaning the feeding crucible, no special automatic cleaning device for the surface of the special material feeding container is available at present.
Disclosure of Invention
Aiming at the prior art, the invention provides an ultrasonic automatic cleaning device for a feeding container, which is used for solving the problem of automatic cleaning of the surface of a special material feeding container.
In order to solve the above-mentioned technical problems, the invention relates to an ultrasonic automatic cleaning device for a feeding container, the device comprises a rotary washing basket, a throwing assembly and a washing tank, ultrasonic transducer vibration plate and exhaust support piece;
the rotary basket comprises a support side plate, an eccentric shaft, a rotary basket assembly and a support assembly; the rotary basket component is the structure of the cavity is that, a crucible is placed in the cavity; eccentric shafts are arranged at the left side of the centers of the front end surface and the rear end surface of the rotary basket assembly, the rotary basket assembly is hung at the lower part of the supporting side plate through the eccentric shafts, and the upper part of the supporting side plate is connected with the supporting assembly;
the cleaning tank is of a cuboid tank-shaped structure and is used for containing cleaning liquid;
an ultrasonic transducer vibrating plate is arranged at the bottom of the cleaning tank and is used for generating ultrasonic waves;
the bottom of the right side of the cleaning tank is provided with an exhaust supporting piece, when the rotary cleaning basket is put into the cleaning tank, the bottom of the right side of the rotary washing basket is contacted with the exhaust supporting sheet;
the throwing component drives the rotary washing basket to shake in the washing tank through the supporting component.
Further, the device also comprises a grapple, a base, a mechanical arm assembly and a supporting beam;
the washing tank and throw the subassembly setting on the base, the base left side sets up the bracing piece, sets up the arm module on the bracing piece, and the arm module right side sets up supporting beam, and supporting beam is located the washing tank directly over, and the supporting beam lower part sets up the grapple, and the grapple cooperates with the supporting component of rotatory basket, and arm module drive supporting beam reciprocating motion about, and then lifts up or put down rotatory basket.
Further, the throwing assembly comprises 2 groups of swinging triangular plates, 2 groups of transverse connecting rods, 2 groups of throwing rods, rocking bars, a throwing motor, a supporting square tube, an eccentric wheel and a transmission shaft;
the throwing motor drives the eccentric wheel to rotate, the eccentric wheel is arranged at one end of the rocker to drive the rocker to swing up and down at a certain angle, the other end of the rocker is connected with the transmission shaft to drive the transmission shaft to rotate forward and backward, the front end and the rear end of the transmission shaft are respectively connected with two symmetrical swinging triangular plates, the two symmetrical swinging triangular plates connected with the front end and the rear end of the transmission shaft also swing along with the swinging triangular plates, the swinging triangular plates drive the throwing rod to lift, and the throwing rod is jacked up and put down to support the square, so that the throwing process is realized; the swinging triangle drives the other group of swinging triangle and the throwing rod through the transverse connecting rod, so that the supporting square is uniformly stressed in the front-back and left-right directions when throwing.
Further, throw and move the subassembly still including 4 fixing bases, the fixing base symmetry sets up on the base, supports 2 sets of triangle that sways.
Further, the throwing assembly further comprises a longitudinal adjusting connecting rod, the longitudinal adjusting connecting rod is arranged between the swing triangle and the throwing rod, and the longitudinal adjusting connecting rod stretches or shortens to adjust the height of the throwing rod.
Further, the rotary basket is arranged on a supporting square tube of the throwing assembly through a supporting assembly, and the supporting square tube drives the rotary basket to rotate back and forth at 10-15 degrees in the cleaning tank all the time, so that the dynamic cleaning of the crucible is realized.
Further, the ultrasonic transducer vibrating plate is provided with a plurality of 60W ultrasonic transducer vibrators.
The technical scheme provided by the embodiment of the invention has the beneficial effects that:
according to the ultrasonic automatic cleaning device for the feeding container, the exhaust supporting plate is arranged at the bottom of the right side of the cleaning tank, when the rotary basket is placed in the cleaning tank, the bottom of the right side of the rotary basket is firstly contacted with the exhaust supporting plate, and the rotary basket gradually inclines upwards along with the further descending of the rotary basket under the action of the eccentric shaft, and the opening end of the crucible is upwards along with the rotary basket, so that air in the crucible is discharged, the inner surface and the outer surface of the crucible are completely immersed in the cleaning liquid, and the cleaning quality is improved.
According to the ultrasonic automatic cleaning device for the feeding container, the rotary cleaning basket is arranged on the supporting square tube of the throwing assembly through the supporting assembly, and the supporting square tube drives the rotary cleaning basket to rotate back and forth at 10-15 degrees in the cleaning tank all the time, so that the dynamic cleaning of a crucible is realized, and the cleaning quality is improved.
Drawings
FIG. 1 is a schematic view of an ultrasonic automatic cleaning device for a feeding container according to the present invention;
FIG. 2 is a front view of the throwing assembly of the present invention;
FIG. 3 is a side view of the slinger assembly of the present invention;
FIG. 4 is a schematic diagram of an ultrasonic transducer of the present invention;
in the figure: 01-rotating basket, 02-grapple, 03-throwing component, 04-cleaning tank, 05-ultrasonic transducer vibrating plate, 06-exhaust supporting pieces, 07-bases, 08-mechanical arm assemblies and 09-supporting cross beams; 1-a fixed seat, 2-a swinging triangle, 3-a transverse connecting rod, 4-a linear bearing box, 5-a throwing rod and 6-a longitudinal adjusting connecting rod, 7-rocker, 8-throwing motor, 9-cylinder face sleeve, 10-support square tube, 11-eccentric wheel, 12-transmission shaft and 13-bearing seat.
Detailed Description
The invention is described in detail below with reference to the drawings and the detailed description.
As shown in fig. 1, the invention relates to an ultrasonic automatic cleaning device for a feeding container, which comprises a rotary basket 01, a throwing component 03, a cleaning tank 04, an ultrasonic transducer vibrating plate 05 and an exhaust supporting sheet 06;
the rotary basket 01 comprises a supporting side plate, an eccentric shaft, a rotary basket assembly and a supporting assembly; the rotating basket component is of a cavity structure, and a crucible is placed in the cavity; eccentric shafts are arranged at the left side of the centers of the front end surface and the rear end surface of the rotary basket assembly, the rotary basket assembly is hung at the lower part of the supporting side plate through the eccentric shafts, and the upper part of the supporting side plate is connected with the supporting assembly;
the cleaning tank 04 is of a cuboid tank-shaped structure, and cleaning liquid is contained in the cleaning tank 04;
an ultrasonic transducer vibration plate 05 is arranged at the bottom of the cleaning tank 04, ultrasonic waves are generated by the ultrasonic transducer vibration plate 05, and cavitation effect of cleaning liquid is improved;
the bottom of the right side of the cleaning tank 04 is provided with an exhaust supporting plate 06, when the rotary basket 01 is placed in the cleaning tank 04, the bottom of the right side of the rotary basket 01 is firstly contacted with the exhaust supporting plate 06, and the right side of the rotary basket 01 gradually inclines upwards under the action of an eccentric shaft along with the further downward movement of the rotary basket 01, and the opening end of a crucible is upwards along with the upward movement of the rotary basket 01, so that air in the crucible is discharged;
after the rotary washing basket 01 is placed in the washing tank 04, the support assembly is arranged on the throwing assembly 03, and the throwing assembly 03 drives the rotary washing basket 01 to shake in the washing tank 04 through the support assembly.
The invention relates to an ultrasonic automatic cleaning device for a feeding container, the robot arm assembly comprises a gripper hook 02, a base 07, a mechanical arm assembly 08 and a supporting beam 09;
the cleaning tank 04 and the throwing component 03 are arranged on the base 07, a supporting rod is arranged on the left side of the base 07, a mechanical arm component 08 is arranged on the supporting rod, a supporting beam 09 is arranged on the right side of the mechanical arm component 08, the supporting beam 09 is positioned right above the cleaning tank 04, and the mechanical arm component 08 can drive the supporting beam 09 to reciprocate up and down;
the lower part of the supporting beam 09 is provided with a grapple 2, and the grapple 2 can be matched with a supporting component of the rotary basket 01 to hoist or put down the rotary basket 01.
As shown in fig. 2 and 3, the throwing assembly 03 comprises 2 groups of swinging triangular plates 2,2 groups of transverse connecting rods 3,2 groups of throwing rods 5, a rocker 7, a throwing motor 8, a supporting square tube 10, an eccentric wheel 11 and a transmission shaft 12;
the throwing motor 8 drives the eccentric wheel 11 to rotate, the eccentric wheel 11 is arranged at one end of the rocker 7, the rocker 7 is driven to swing up and down at a certain angle, the other end of the rocker 7 is connected with the transmission shaft 12, the transmission shaft 12 is driven to rotate forward and backward, the front end and the rear end of the transmission shaft 12 are respectively connected with two symmetrical swinging triangular plates 2, the two symmetrical swinging triangular plates 2 connected at the front end and the rear end of the transmission shaft 12 swing along with the swinging triangular plates, the swinging triangular plates 2 drive the throwing rod 5 to lift, and the throwing rod 5 jacks up and lowers down to support the square tube 10, so that the throwing process is realized; the swinging triangle 2 drags the other group of swinging triangle 2 and the throwing rod 5 through the transverse connecting rod 3, so that the supporting square 10 is uniformly stressed front and back and left and right when throwing.
The throwing assembly 03 further comprises 4 fixing seats 1, wherein the fixing seats 1 are symmetrically arranged on the base 07 and used for supporting 2 groups of swinging triangular plates 2.
The throwing assembly 03 further comprises a longitudinal adjusting connecting rod 6, wherein the longitudinal adjusting connecting rod 6 is arranged between the swing triangle 2 and the throwing rod 5, and the height of the throwing rod 5 can be adjusted.
The rotary basket 01 is arranged on a support square tube 10 of the throwing assembly 03 through a support assembly, the support square tube 10 drives the rotary basket 01 to rotate back and forth at 10-15 degrees in the cleaning tank 04 all the time, the dynamic cleaning of the crucible is realized, and the cleaning quality is improved.
As shown in fig. 4, the ultrasonic transducer vibrating plate 05 is provided with a plurality of ultrasonic transducer vibrators;
the ultrasonic power directly influences the cleaning effect, and the ultrasonic power density of the ultrasonic transducer vibrating plate 05 is calculated by adopting the area power density and is generally selected to be 0.3-0.5W/cm 2 The method comprises the steps of carrying out a first treatment on the surface of the The ultrasonic power density of the ultrasonic transducer diaphragm 05 is calculated according to the volume power density and is generally selected to be 10-13W/L.
Under the same electric power state, the ultrasonic acoustic power generated by different cleaning media of the ultrasonic transducer vibrating plate 05 is greatly different, for example, the acoustic power generated in alcohol or kerosene is much smaller than that generated in chemical cleaning agents.
In general, for a cleaning agent having a high dissolution power and being volatile, for example, hydrochloric acid, the selected electric power parameters can be lower; for a common water-based cleaning agent, the parameters can be set higher.
The invention uses a strong-solubility chemical cleaning agent such as hydrochloric acid, so the power density is about 10W/L.
The ultrasonic vibrators commonly used are 50W/one and 60W/one, and the arrangement of the vibrators is too dense, so that the sound barrier and the sound intensity are easily counteracted to reduce cavitation effect, and therefore, the vibrator with the weight of 60W is bonded on the ultrasonic transducer vibrating plate 05.
Claims (7)
1. The ultrasonic automatic cleaning device for the feeding container is characterized by comprising a rotary basket, a throwing component, a cleaning tank, an ultrasonic transducer vibrating plate and an exhaust supporting piece; the rotary basket comprises a support side plate, an eccentric shaft, a rotary basket assembly and a support assembly; the rotating basket component is of a cavity structure, and a crucible is placed in the cavity; eccentric shafts are arranged at the left side of the centers of the front end surface and the rear end surface of the rotary basket assembly, the rotary basket assembly is hung at the lower part of the supporting side plate through the eccentric shafts, and the upper part of the supporting side plate is connected with the supporting assembly; the cleaning tank is of a cuboid tank-shaped structure and is used for containing cleaning liquid; an ultrasonic transducer vibrating plate is arranged at the bottom of the cleaning tank and is used for generating ultrasonic waves; the bottom of the right side of the cleaning tank is provided with an exhaust supporting plate, and when the rotary cleaning basket is put into the cleaning tank, the bottom of the right side of the rotary cleaning basket is contacted with the exhaust supporting plate; the throwing component drives the rotary washing basket to shake in the washing tank through the supporting component.
2. The ultrasonic automatic cleaning device for a feeding container according to claim 1, further comprising a grapple, a base, a mechanical arm assembly and a supporting beam; the washing tank and throw the subassembly setting on the base, the base left side sets up the bracing piece, sets up the arm module on the bracing piece, and the arm module right side sets up supporting beam, and supporting beam is located the washing tank directly over, and the supporting beam lower part sets up the grapple, and the grapple cooperates with the supporting component of rotatory basket, and arm module drive supporting beam reciprocating motion about, and then lifts up or put down rotatory basket.
3. The ultrasonic automatic cleaning device for the feeding container according to claim 2, wherein the throwing assembly comprises 2 groups of swinging triangular plates, 2 groups of transverse connecting rods, 2 groups of throwing rods, rocking bars, a throwing motor, a supporting square, an eccentric wheel and a transmission shaft; the throwing motor drives the eccentric wheel to rotate, the eccentric wheel is arranged at one end of the rocker to drive the rocker to swing up and down at a certain angle, the other end of the rocker is connected with the transmission shaft to drive the transmission shaft to rotate forward and backward, the front end and the rear end of the transmission shaft are respectively connected with two symmetrical swinging triangular plates, the two symmetrical swinging triangular plates connected with the front end and the rear end of the transmission shaft also swing along with the swinging triangular plates, the swinging triangular plates drive the throwing rod to lift, and the throwing rod is jacked up and put down to support the square, so that the throwing process is realized; the swinging triangle drags another group of swinging triangle and the throwing rod through the transverse connecting rod, so that the supporting square is uniformly stressed in the front-back and left-right directions when throwing.
4. The ultrasonic automatic cleaning device for a feeding container according to claim 3, wherein the throwing assembly further comprises 4 fixing seats symmetrically arranged on the base and used for supporting 2 groups of swinging triangular plates.
5. The ultrasonic automatic cleaning device for a feeding container according to claim 3, wherein the throwing assembly further comprises a longitudinal adjusting connecting rod, the longitudinal adjusting connecting rod is arranged between the swinging triangle and the throwing rod, and the longitudinal adjusting connecting rod stretches or shortens to adjust the height of the throwing rod.
6. The ultrasonic automatic cleaning device for a feeding container according to claim 3, wherein the rotary basket is arranged on a supporting square tube of the throwing assembly through a supporting assembly, and the supporting square tube drives the rotary basket to always rotate by 10-15% in the cleaning tank 。 The crucible is rotated back and forth and is rotated in the reverse direction, so that the dynamic cleaning of the crucible is realized.
7. The ultrasonic automatic cleaning device for a feeding container according to claim 1, wherein the ultrasonic transducer vibrating plate is provided with a plurality of 60W ultrasonic transducer vibrators.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263058.0A CN108262303B (en) | 2016-12-30 | 2016-12-30 | Throw material container ultrasonic wave self-cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263058.0A CN108262303B (en) | 2016-12-30 | 2016-12-30 | Throw material container ultrasonic wave self-cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108262303A CN108262303A (en) | 2018-07-10 |
| CN108262303B true CN108262303B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611263058.0A Active CN108262303B (en) | 2016-12-30 | 2016-12-30 | Throw material container ultrasonic wave self-cleaning device |
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| CN (1) | CN108262303B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108993969A (en) * | 2018-07-13 | 2018-12-14 | 芜湖若科自动化科技有限公司 | A kind of machine components cleaning device |
| CN109604251B (en) * | 2018-12-29 | 2022-04-05 | 西安奕斯伟材料科技有限公司 | Cleaning device and cleaning method |
| CN113351566B (en) * | 2020-03-04 | 2023-02-17 | 苏州能讯高能半导体有限公司 | Cleaning method and cleaning apparatus |
| CN114054455A (en) * | 2021-11-29 | 2022-02-18 | 东莞市瑞立达玻璃盖板科技股份有限公司 | Deinking and cleaning integrated device and deinking and cleaning method |
| CN115007400A (en) * | 2022-06-10 | 2022-09-06 | 佛山市安迪信超声清洗设备有限公司 | Full-automatic ultrasonic dyeing machine |
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| CN105799105A (en) * | 2016-05-18 | 2016-07-27 | 江苏万新光学有限公司 | Full-automatic eighteen-groove mold ultrasonic cleaning machine |
| CN205551024U (en) * | 2016-02-16 | 2016-09-07 | 江西远东药业有限公司 | Full -automatic medicine bottle upset belt cleaning device |
| CN206997227U (en) * | 2016-12-30 | 2018-02-13 | 中核建中核燃料元件有限公司 | One kind feeds intake container ultrasonic wave automatic washing device |
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|---|---|---|---|---|
| JPH05148075A (en) * | 1991-11-29 | 1993-06-15 | Shinetsu Quartz Prod Co Ltd | Cleaning equipment for quartz crucible |
| JPH07195041A (en) * | 1994-01-05 | 1995-08-01 | Shimada Phys & Chem Ind Co Ltd | Cleaning and drying device |
| JPH0938611A (en) * | 1995-08-01 | 1997-02-10 | Nippon Sanso Kk | Gas cylinder cleaning device |
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