CN108262303A - One kind feeds intake container ultrasonic wave automatic washing device - Google Patents
One kind feeds intake container ultrasonic wave automatic washing device Download PDFInfo
- Publication number
- CN108262303A CN108262303A CN201611263058.0A CN201611263058A CN108262303A CN 108262303 A CN108262303 A CN 108262303A CN 201611263058 A CN201611263058 A CN 201611263058A CN 108262303 A CN108262303 A CN 108262303A
- Authority
- CN
- China
- Prior art keywords
- throwing
- rinse bath
- support
- washing basket
- ultrasonic wave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005406 washing Methods 0.000 title claims abstract description 63
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 3
- 241000719178 Carangoides ruber Species 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 235000021050 feed intake Nutrition 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052571 earthenware Inorganic materials 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 241000276694 Carangidae Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to cylindrical metal vessel surface pollution layer processing technology fields, and in particular to one kind feeds intake container ultrasonic wave automatic washing device；The device includes rotation washing basket, throwing component, rinse bath, ultrasonic transducer vibration plate and exhaust supporting spring；Rinse bath bottom right side setting exhaust supporting spring of the present invention, when rotation washing basket is put into rinse bath, rotation washing basket bottom right side touches exhaust supporting spring first, as rotation washing basket is further transferred, rotation washing basket gradually tilts upwards under eccentric shaft effect on the right side of rotation washing basket, crucible openend is also upward therewith, so as to discharge air in crucible, crucible surfaces externally and internally is made to be completely submerged in cleaning solution, improves cleaning quality；The support side that present invention rotation washing basket is arranged on throwing component by support component leads to, and support side's passband moves rotation washing basket in rinse bath always with 10~15 ° of forward and reverse rotations back and forth, realizes the dynamic cleaning of crucible, improves cleaning quality.
Description
Technical field
The present invention relates to cylindrical metal vessel surface pollution layer processing technology fields, and in particular to one kind feeds intake container ultrasonic wave
Automatic flushing device.
Background technology
Special material feeds intake container (calling crucible in the following text) as carbon steel cylindrical container, band certain taper, for launching special material raw material and closing
Cheng Tecai products, due to the high quality requirement of special material product, crucible must have very high surface cleanness.Feed intake earthenware
After crucible machines, surface is attached to a large amount of kerosene, pulverized limestone and iron rust, and must carry out thorough surface clean could use.
At present, high large-scale carbon steel metal container is required surface cleanness for the crucible that feeds intake is this kind of, surface is clear
It washes and is usually cleaned by way of manually scrubbing, artificial scrub not only needs a large amount of working time, inefficiency, and throw
The cleaning quality of material crucible can not ensure, be generally limited by worker's qualification.
Ultrasonic wave automatic cleaning technology can be used for cleaning the crucible that feeds intake, and ultrasonic equipment configuring automated mechanical hand is default
Under program control, automatic hook takes the cleaning basket equipped with workpiece, realizes automatic transfer and cleaning of the workpiece in each rinse bath.
However although ultrasonic wave automatic cleaning technology, available for cleaning the crucible that feeds intake, there is no dedicated for special material at present
Feed intake vessel surface automatic flushing device.
Invention content
For the above-mentioned prior art, the present invention will provide one kind and feed intake container ultrasonic wave automatic washing device, to solve
Special material feeds intake vessel surface the problem of cleaning automatically.
In order to solve the above-mentioned technical problem, one kind of the present invention feeds intake container ultrasonic wave automatic washing device, which includes
Rotate washing basket, throwing component, rinse bath, ultrasonic transducer vibration plate and exhaust supporting spring；
It rotates washing basket and includes support side plate, eccentric shaft turns basket assembly and support component；Turn basket assembly as chamber structure,
Crucible is placed in chamber；Turn basket assembly front and rear end center setting eccentric shaft in position to the left, turn basket assembly and hung over by eccentric shaft
Support side plate lower part, support side plate top connection support component；
Rinse bath is cuboid groove-like structure, and rinse bath holds cleaning solution；
Bottom of rinse bath sets ultrasonic transducer vibration plate, and ultrasonic transducer vibration plate is used to generate ultrasonic wave；
Rinse bath bottom right side setting exhaust supporting spring, when rotation washing basket is put into rinse bath, rotation washing basket bottom right side contact
To exhaust supporting spring；
Throwing component drives rotation washing basket to be shaken in rinse bath by support component.
Further, which further includes grapple, pedestal, robot assemblies and support beam；
Rinse bath and throwing component are set on the base, chassis left side setting supporting rod, and mechanical arm group is set on supporting rod
Part, robot assemblies right side setting support beam, support beam are located at right over rinse bath, support beam lower part setting grapple,
Grapple and the support component of rotation washing basket coordinate, and robot assemblies driving support beam pumps, and then sling or put
Lower rotation washing basket.
Further, the throwing component waves set square, 2 groups of transverse links, 2 groups of throwing bars, rocking bar, throwing including 2 groups
Motor, support side is logical, eccentric wheel and transmission shaft；
The driving eccentric wheel rotation of throwing motor, eccentric wheel are arranged on rocking bar one end, drive the rocking bar upper bottom at a certain angle
Dynamic, the rocking bar other end and transmission axis connection drive transmission shaft forward and reverse rotation, transmission shaft front and back end is symmetrically shaken respectively with two pieces
Put set square connection, be connected to two pieces of transmission shaft front and back end it is symmetrical wave set square and also swing therewith, wave set square again
The lifting of throwing bar is driven, throwing bar jacks up, decentralization support side is logical, realizes throwing process；Set square is waved to drag by transverse link
Dynamic another group is waved set square and throwing bar, all around uniform stressed when making the support side lead to throwing.
Further, the throwing component further includes 4 fixed seats, and fixed seat is symmetricly set on pedestal, and 2 groups of support is waved
Set square.
Further, the throwing component further includes longitudinally adjust connecting rod, and longitudinally adjust connecting rod is arranged on pendulum set square and throwing
Between lever, longitudinally adjust connecting rod elongates or shortens the height for adjusting throwing bar.
Further, the support side that the rotation washing basket is arranged on throwing component by support component leads to, support side's passband
Dynamic rotation washing basket, always with 10~15 ° of forward and reverse rotations back and forth, realizes the dynamic cleaning of crucible in rinse bath.
Further, the ultrasonic transducer vibration plate sets the oscillator for ultrasonic transducer of more 60W.
The advantageous effect that technical solution provided in an embodiment of the present invention is brought is：
One kind of the present invention feeds intake container ultrasonic wave automatic washing device, rinse bath bottom right side setting exhaust supporting spring, rotation
When washing basket is put into rinse bath, rotation washing basket bottom right side touches exhaust supporting spring first, as rotation washing basket is further transferred, revolves
Turn washing basket under eccentric shaft effect, rotate and gradually tilted upwards on the right side of washing basket, crucible openend is also upward therewith, so as to discharge earthenware
Air in crucible makes crucible surfaces externally and internally be completely submerged in cleaning solution, improves cleaning quality.
One kind of the present invention feeds intake container ultrasonic wave automatic washing device, and rotation washing basket is arranged on throwing group by support component
The support side of part leads to, and support side's passband moves rotation washing basket in rinse bath always with 10~15 ° of forward and reverse rotations back and forth, real
The dynamic cleaning of existing crucible, improves cleaning quality.
Description of the drawings
Fig. 1 feeds intake container ultrasonic wave automatic washing device schematic diagram for one kind of the present invention；
Fig. 2 is throwing component front view of the present invention；
Fig. 3 is throwing component side view of the present invention；
Fig. 4 shakes for ultrasonic transducer of the present invention with schematic diagram；
In figure：01- rotation washing baskets, 02- grapples, 03- throwing components, 04- rinse baths, 05- ultrasonic transducer vibration plates,
06- is vented supporting spring, 07- pedestals, 08- robot assemblies, 09- support beams；1- fixed seats, 2- wave set square, and 3- laterally connects
Bar, 4- linear bearing casees, 5- throwing bars, 6- longitudinally adjust connecting rods, 7- rocking bars, 8- throwing motors, 9- cylinder surface covers, 10- support sides
It is logical, 11- eccentric wheels, 12- transmission shafts, 13- bearing blocks.
Specific embodiment
It elaborates with reference to the accompanying drawings and detailed description to the present invention.
The container ultrasonic wave automatic washing device as shown in Figure 1, one kind of the present invention feeds intake, including rotating washing basket 01, throwing group
Part 03, rinse bath 04, ultrasonic transducer vibration plate 05 and exhaust supporting spring 06；
It rotates washing basket 01 and includes support side plate, eccentric shaft turns basket assembly and support component；Turn basket assembly as chamber knot
Structure, chamber is interior to place crucible；Turn basket assembly front and rear end center setting eccentric shaft in position to the left, turn basket assembly and pass through eccentric shaft
Hang over support side plate lower part, support side plate top connection support component；
Rinse bath 04 is cuboid groove-like structure, and rinse bath 04 holds cleaning solution；
04 bottom of rinse bath setting ultrasonic transducer vibration plate 05, ultrasonic transducer vibration plate 05 generates ultrasonic wave, is promoted
The cavitation effect of cleaning solution；
04 bottom right side of rinse bath setting exhaust supporting spring 06, when rotation washing basket 01 is put into rinse bath 04, rotation washing basket 01 is right
Side bottom touches exhaust supporting spring 06 first, as rotation washing basket 01 is further transferred, rotates washing basket 01 under eccentric shaft effect,
01 right side of rotation washing basket gradually tilts upwards, and crucible openend is also upward therewith, so as to discharge air in crucible；
After rotation washing basket 01 is put into rinse bath 04, throwing component 03 is arranged on by support component, throwing component 03 passes through
Support component drives rotation washing basket 01 to be shaken in rinse bath 04.
One kind of the present invention feeds intake container ultrasonic wave automatic washing device, further includes grapple 02, pedestal 07, robot assemblies 08
And support beam 09；
Rinse bath 04 and throwing component 03 are arranged on pedestal 07,07 left side setting supporting rod of pedestal, are set on supporting rod
Robot assemblies 08,08 right side setting support beam 09 of robot assemblies, support beam 09 are located at right over rinse bath 04, machinery
Arm component 08 can drive support beam 09 to pump；
09 lower part of support beam sets grapple 2, and grapple 2 can coordinate with rotating the support component of washing basket 01, sling or put down
Rotate washing basket 01.
As shown in Figures 2 and 3, the throwing component 03 waves 2,2 groups of set square, 3,2 groups of transverse link throwing including 2 groups
Bar 5, rocking bar 7, throwing motor 8, support side logical 10, eccentric wheel 11 and transmission shaft 12；
Throwing motor 8 drives eccentric wheel 11 to rotate, and eccentric wheel 11 is arranged on 7 one end of rocking bar, drives rocking bar 7 at a certain angle
It swings up and down, 7 other end of rocking bar is connect with transmission shaft 12, drives 12 forward and reverse rotation of transmission shaft, 12 front and back end of transmission shaft difference
Symmetrically set square 2 is waved with two pieces to connect, be connected to 12 front and back end of transmission shaft two pieces symmetrically wave set square 2 also therewith
It swings, waves set square 2 and throwing bar 5 is driven to lift again, throwing bar 5 jacks up, transfers support side logical 10, realizes throwing process；It shakes
Pendulum set square 2 drags another group by transverse link 3 and waves set square 2 and throwing bar 5, and support side is made to lead to front and rear left side during 10 throwing
Right uniform stressed.
The throwing component 03 further includes 4 fixed seats 1, and fixed seat 1 is symmetricly set on pedestal 07, is used to support 2 groups
Wave set square 2.
The throwing component 03 further includes longitudinally adjust connecting rod 6, and longitudinally adjust connecting rod 6 is arranged on pendulum set square 2 and throwing
Between bar 5, the height of throwing bar 5 is adjusted.
The support side that the rotation washing basket 01 is arranged on throwing component 03 by support component leads on 10, and support side leads to 10 bands
Dynamic rotation washing basket 01, always with 10~15 ° of forward and reverse rotations back and forth, is realized the dynamic cleaning of crucible, is improved in rinse bath 04
Cleaning quality.
As shown in figure 4, ultrasonic transducer vibration plate 05 sets more oscillator for ultrasonic transducer；
Ultrasonic power directly affects cleaning performance, and the ultrasonic power density of ultrasonic transducer vibration plate 05 uses area
Power density computation is typically chosen in 0.3~0.5W/cm2；The ultrasonic power density of ultrasonic transducer vibration plate 05 presses volume
Power density computation is typically chosen in 10~13W/L.
Under same electrical power state, in the ultrasonic acoustic that the different cleansing medium of ultrasonic transducer vibration plate 05 generates
Power difference is very big, for example the acoustical power generated in alcohol or kerosene is than the acoustical power generated in chemical smaller
It is more.
Generally, for strong, the volatile cleaning agent of solvability, such as hydrochloric acid, the electrical power power parameter of selection can
It is lower；For common aqueous cleaning agent, parameter can be surely higher.
The present invention uses the strong solubilities chemicals such as hydrochloric acid, therefore, power density selection lower bound 10W/L or so.
Common ultrasonic oscillator has 50W/ and 60W/ two kinds, the overstocked easy generation sound barrier of oscillator arrangement and the sound intensity
Cancel out each other and reduce cavitation effect, therefore, select on ultrasonic transducer vibration plate 05 be bonded 60W oscillator.
Claims (7)
- The container ultrasonic wave automatic washing device 1. one kind feeds intake, which is characterized in that the device include rotation washing basket, throwing component, Rinse bath, ultrasonic transducer vibration plate and exhaust supporting spring；It rotates washing basket and includes support side plate, eccentric shaft turns basket assembly and support component；Turn basket assembly as chamber structure, chamber Interior placement crucible；Turn basket assembly front and rear end center setting eccentric shaft in position to the left, turn basket assembly and support is hung over by eccentric shaft Side plate lower part, support side plate top connection support component；Rinse bath is cuboid groove-like structure, and rinse bath holds cleaning solution；Bottom of rinse bath sets ultrasonic transducer vibration plate, and ultrasonic transducer vibration plate is used to generate ultrasonic wave；Rinse bath bottom right side setting exhaust supporting spring, when rotation washing basket is put into rinse bath, rotation washing basket bottom right side touches row Gas supporting spring；Throwing component drives rotation washing basket to be shaken in rinse bath by support component.
- The container ultrasonic wave automatic washing device 2. one kind according to claim 1 feeds intake, which is characterized in that the device also wraps Include grapple, pedestal, robot assemblies and support beam；Rinse bath and throwing component are set on the base, chassis left side setting supporting rod, and robot assemblies, machine are set on supporting rod Setting support beam on the right side of tool arm component, support beam are located at right over rinse bath, support beam lower part setting grapple, grapple and The support component cooperation of washing basket is rotated, robot assemblies driving support beam pumps, and then sling or put down rotation Washing basket.
- The container ultrasonic wave automatic washing device 3. one kind according to claim 2 feeds intake, which is characterized in that the throwing group Part waves set square including 2 groups, and 2 groups of transverse links, 2 groups of throwing bars, rocking bar, throwing motor, support side is logical, eccentric wheel and biography Moving axis；The driving eccentric wheel rotation of throwing motor, eccentric wheel are arranged on rocking bar one end, rocking bar are driven to swing up and down at a certain angle, is shaken The bar other end and transmission axis connection, drive transmission shaft forward and reverse rotation, transmission shaft front and back end symmetrically waves three with two pieces respectively Gusset connects, be connected to two pieces of transmission shaft front and back end it is symmetrical wave set square and also swing therewith, wave set square and drive again Throwing bar lifts, and throwing bar jacks up, decentralization support side is logical, realizes throwing process；Set square is waved to drag separately by transverse link One group is waved set square and throwing bar, all around uniform stressed when making the support side lead to throwing.
- The container ultrasonic wave automatic washing device 4. one kind according to claim 3 feeds intake, which is characterized in that the throwing group Part further includes 4 fixed seats, and fixed seat is symmetricly set on pedestal, and set square is waved in 2 groups of support.
- The container ultrasonic wave automatic washing device 5. one kind according to claim feeds intake, which is characterized in that the throwing group Part further includes longitudinally adjust connecting rod, and longitudinally adjust connecting rod is arranged between pendulum set square and throwing bar, the elongation of longitudinally adjust connecting rod Or shorten the height for adjusting throwing bar.
- The container ultrasonic wave automatic washing device 6. one kind according to claim 3 feeds intake, which is characterized in that the rotation is washed The support side that basket is arranged on throwing component by support component leads to, support side's passband move rotation washing basket in rinse bath always with The dynamic cleaning of crucible is realized in 10~15 ° of forward and reverse rotations back and forth.
- The container ultrasonic wave automatic washing device 7. one kind according to claim 1 feeds intake, which is characterized in that the ultrasonic wave Energy converter vibration plate sets the oscillator for ultrasonic transducer of more 60W.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263058.0A CN108262303B (en) | 2016-12-30 | 2016-12-30 | Throw material container ultrasonic wave self-cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263058.0A CN108262303B (en) | 2016-12-30 | 2016-12-30 | Throw material container ultrasonic wave self-cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108262303A true CN108262303A (en) | 2018-07-10 |
| CN108262303B CN108262303B (en) | 2024-02-02 |
Family
ID=62755305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611263058.0A Active CN108262303B (en) | 2016-12-30 | 2016-12-30 | Throw material container ultrasonic wave self-cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108262303B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108993969A (en) * | 2018-07-13 | 2018-12-14 | 芜湖若科自动化科技有限公司 | A kind of machine components cleaning device |
| CN109604251A (en) * | 2018-12-29 | 2019-04-12 | 西安奕斯伟硅片技术有限公司 | A kind of cleaning device and cleaning method |
| CN113351566A (en) * | 2020-03-04 | 2021-09-07 | 苏州能讯高能半导体有限公司 | Cleaning method and cleaning apparatus |
| CN114054455A (en) * | 2021-11-29 | 2022-02-18 | 东莞市瑞立达玻璃盖板科技股份有限公司 | Deinking and cleaning integrated device and deinking and cleaning method |
| CN115007400A (en) * | 2022-06-10 | 2022-09-06 | 佛山市安迪信超声清洗设备有限公司 | Full-automatic ultrasonic dyeing machine |
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| CN105799105A (en) * | 2016-05-18 | 2016-07-27 | 江苏万新光学有限公司 | Full-automatic eighteen-groove mold ultrasonic cleaning machine |
| CN205551024U (en) * | 2016-02-16 | 2016-09-07 | 江西远东药业有限公司 | Full -automatic medicine bottle upset belt cleaning device |
| CN206997227U (en) * | 2016-12-30 | 2018-02-13 | 中核建中核燃料元件有限公司 | One kind feeds intake container ultrasonic wave automatic washing device |
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| JPH05148075A (en) * | 1991-11-29 | 1993-06-15 | Shinetsu Quartz Prod Co Ltd | Cleaning equipment for quartz crucible |
| JPH07195041A (en) * | 1994-01-05 | 1995-08-01 | Shimada Phys & Chem Ind Co Ltd | Cleaning and drying device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108993969A (en) * | 2018-07-13 | 2018-12-14 | 芜湖若科自动化科技有限公司 | A kind of machine components cleaning device |
| CN109604251A (en) * | 2018-12-29 | 2019-04-12 | 西安奕斯伟硅片技术有限公司 | A kind of cleaning device and cleaning method |
| CN113351566A (en) * | 2020-03-04 | 2021-09-07 | 苏州能讯高能半导体有限公司 | Cleaning method and cleaning apparatus |
| CN113351566B (en) * | 2020-03-04 | 2023-02-17 | 苏州能讯高能半导体有限公司 | Cleaning method and cleaning apparatus |
| CN114054455A (en) * | 2021-11-29 | 2022-02-18 | 东莞市瑞立达玻璃盖板科技股份有限公司 | Deinking and cleaning integrated device and deinking and cleaning method |
| CN115007400A (en) * | 2022-06-10 | 2022-09-06 | 佛山市安迪信超声清洗设备有限公司 | Full-automatic ultrasonic dyeing machine |
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| Publication number | Publication date |
|---|---|
| CN108262303B (en) | 2024-02-02 |
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