CN206982335U - A kind of magnetic material product automatic arranging device - Google Patents
A kind of magnetic material product automatic arranging device Download PDFInfo
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- CN206982335U CN206982335U CN201720869895.1U CN201720869895U CN206982335U CN 206982335 U CN206982335 U CN 206982335U CN 201720869895 U CN201720869895 U CN 201720869895U CN 206982335 U CN206982335 U CN 206982335U
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Abstract
The utility model discloses a kind of magnetic material product automatic arranging device, belong to magnetic material technical field of processing equipment.It includes automatic arranging device, robot code-disc arm and code-disc, wherein, automatic arranging device and code-disc are respectively positioned on the rearmounted mobile platform of product, robot code-disc arm is provided with automatic arranging device, code-disc is provided with product standing groove, and the rearmounted mobile platform of product is located at mobile platform side among product, and mobile platform opposite side is provided with reparation framework among product, reduce artificial participation, improve the yield of product.The problem of artificial code-disc efficiency is low be present for prior art magnetic material product surface, it can realize automatic code-disc, improve production efficiency.
Description
Technical field
The present invention relates to magnetic material technical field of processing equipment, more particularly to a kind of magnetic material product automatic code-disc to fill
Put.
Background technology
Original ferromagnetic material uses rare earth material more, and the magnetic product volume that original technique is worked it out is big, and magnetic is low,
Rare earth permanent magnet is closer to, cost is high；With industrial expansion, China turns into magnetic materials production big country, the useless stove of steel mill
Expect that for ferrite, cheap, cost is low, magnetic behavior grade is high, gradually instead of original rare earth permanent-magnetic material, and in magnetic
Property material process in, magnetic material pollution is big, and prior art still more uses manual operation, wastes time and energy, labour intensive.
After magnetic material shaping, surface there may be burr, crackle etc., be sintered if directly sending to stove, the defects of burr and crack,
After high temperature, stress concentration, the defects of causing product surface smoothness, crackle and crack, increases, and causes product percent defective high,
The caused influence of the defects of to repair burr and crackle, frequently with manual polishing, beveler, hair down machine, brush and Sha Pi etc.
Mode repairs product defects, the problem of labor intensity is big, and efficiency is low be present, and manual polishing subjective factor is more, causes product
Quality is uneven, and the fried powder and dust formed in product bruting process causes damage to human respiratory tract's system.
For magnetic product the deburring the defects of and in course of conveying, the structure of carrying and stationary mechanism part is different, and
The contact of different people, cause product surface additionally to produce many defects, such as breach, depression etc., cause finished product rate
Further reduce.
Magnetic product species is various, and in traditional processing production process, manually product code-disc is defeated one by one after formed product
Send, put in disorder, easily colliding with causes product yield low, and production efficiency is low, and product quality is not up to standard.
Chinese utility model patent, it is authorized notification number：CN 205816498U, authorized announcement date：On December 21st, 2016,
Disclose a kind of magnetic blank processing deburring system.Include stamping system and stock system, described stamping system is punching
Press, stock system are row's base machine, and transmission system is provided between stamping machine and row's base machine；Described transmission system includes one
Individual conveyer belt, conveyer belt are clipping conveyer belt, can be transmitted part firm grip；Described conveyer belt sets for level
Put, and 180 degree distortion occurs in centre, conveyer belt is divided into two parts in left and right, the left side is that part is face-up, the right zero
The part back side is upward；Two deburring hairbrush are installed above described conveyer belt, hairbrush corresponds to the left side and the right side of conveyer belt respectively
Side.The utility model is simple in construction, can not change existing production line system, and automatic unhairing is carried out to the magnetic material after punching press
Thorn processing, mitigates worker's amount of labour, improves efficiency, while does not damage the surface of magnetic material, improves product quality.It is not
It is in place of foot, only to being handled at left and right sides of product, existing for product upper and lower surface the defects of burr crackle still not
It can be polished, burr can not be removed completely.
The content of the invention
1. invention technical problems to be solved
The problem of artificial code-disc efficiency is low be present for prior art magnetic material product surface, the invention provides one kind
Magnetic material product automatic arranging device.It can realize automatic code-disc, improve production efficiency.
2. technical scheme
To solve the above problems, technical scheme provided by the invention is：
A kind of magnetic material product bug repairing apparatus, including product defects processing unit and product suction nozzle, wherein, product
Defect processing device includes repairing framework and brush roll, and brush roll, which is sequentially arranged in, repairs on framework, and brush roll is electric with driving
Machine is connected, and product suction nozzle is provided with above the space between adjacent brush roll.Using automation polishing magnetic product surface, repair
The defects of after magnetic product shaping, reduce human intervention, improve product yield.
Preferably, the inside of described brush roll is rotating shaft, and hairbrush, motor and brush roll are provided with the surface of rotating shaft
Internal rotating shaft connection.Magnetic product is polished using the hairbrush of rotation, improves the homogeneity of product quality, improves production
Efficiency.
Preferably, adjacent brush roll counter motion.After product suction nozzle holds magnetic product, magnetic product is positioned at adjacent
In space between brush roll, motor drives adjacent brush roll to rotate backward, and the surface of product is sufficiently beaten
Mill and friction, repair burr and the defects of crackle.
Preferably, described product suction nozzle is fixed on fixed disk by vacuum tracheae, vacuum tracheae and independent vacuum gas
Source connects.The yield rate of product is improved, and improves product quality.
Preferably, on the fixed disk, along brush roll length direction, more blast pipe fixing holes are uniformly provided with, per blast pipe
Multiple tracheae fixing holes are uniformly provided with fixing hole, described vacuum tracheae is fixed on tracheae fixing hole, realizes that volume production is processed,
Improve production efficiency.
Preferably, it is respectively positioned on per blast pipe fixing hole above the space between adjacent brush roll, brush roll separately
Driven by same motor.
Preferably, described product defects processing unit is arranged right below dust collection bucket, and dust collection hopper opening is upward
Taper, dust collection hopper opening size is identical with brush roll projected area size, realize recycle.
Preferably, fixed disk is fixed on single axis robot's transfer arm bottom, and single axis robot's transfer arm is fixed on single shaft machine
Device people's moving beam, single axis robot's moving beam are arranged on single axis robot's moving track, single axis robot's moving track
It is arranged on and repairs above framework, brush roll rotates and carries out polishing reparation.
A kind of magnetic material product defect-restoration method therefor, its step are：
A, a kind of above-described magnetic material product bug repairing apparatus is built；
B, brush roll both ends are arranged on by bearing and repaired on framework；
C, repair to furnish in front of framework and there are a scheduling product, product quantity is identical with product suction nozzle quantity；
D, single axis robot's moving beam carries single axis robot's transfer arm and slided on single axis robot's moving track, single
Fixed disk on axle robot transfer arm, fixed vacuum tracheae, the product suction nozzle being connected with vacuum tracheae also move on fixed disk
It is dynamic, it is moved to directly over product and stops；
E, single axis robot's transfer arm stretches, and moves downward, and product suction nozzle also moves down, and the valve on vacuum tracheae is same
When open, product suction nozzle holds corresponding product simultaneously, and valve simultaneously closes off；
F, single axis robot's transfer arm moves upwards, and the product suction nozzle for holding product moves upwards, to above brush roll
Highly, stop motion；
G, single axis robot's moving beam carries single axis robot's transfer arm and slided on single axis robot's moving track
Above brush roll, the product suction nozzle for holding product also is located above brush roll, faced per scheduling product the adjacent brush roll of each pair it
Between gap when, single axis robot's moving beam stop motion；
H, single axis robot's transfer arm stretches, and moves downward, and the product suction nozzle for holding product also moves down, and makes product complete
Entirely in the gap between adjacent brush roll after, stop motion；
I, motor is moved, and drives brush roll to rotate, and brush roll is polished and repaired to product；
J, after moving a period of time, single axis robot's moving beam carries single axis robot's transfer arm and moved in single axis robot
Slided on dynamic rail road among product behind mobile platform top, stop motion；
K, single axis robot's transfer arm stretches, and moves downward, and the product suction nozzle for holding product also drops down into middle shifting
On moving platform, stop motion；
L, the valve on vacuum tracheae is opened simultaneously, and product corresponding to the relieving of product suction nozzle, valve simultaneously closes off, single shaft machine
Device people's transfer arm moves up reset；Complete the process to primary production reparation and polishing；
M, repeat step B-L, continue to product reparation and polishing.
Preferably, the brush roll rotation direction in step I separately is consistent, and brush roll separately rotates in the same direction
Afterwards, control motor rotates backward, and the brush roll at interval is changed opposite direction and rotates, product is carried out repeatedly polishing and
Repair, improve product quality.
A kind of magnetic material product automatic arranging device, including automatic arranging device, robot code-disc arm and code-disc, its
In, automatic arranging device and code-disc are respectively positioned on the rearmounted mobile platform of product, and robot code-disc arm is provided with automatic arranging device,
Code-disc is provided with product standing groove, and the rearmounted mobile platform of product is located at mobile platform side among product, and movement is flat among product
Platform opposite side, which is provided with, repairs framework, reduces artificial participation, improves the yield of product.
Preferably, code-disc arm rotating shaft is provided with automatic arranging device, robot code-disc arm is connected to code-disc arm by bearing
In rotating shaft.
Motor driven code-disc arm axis of rotation, so as to being rotated in the horizontal plane with mobile robot code-disc arm, will by product from
Mobile platform is transferred in the code-disc groove on code-disc among product, in case product is collided with by artificial code-disc.
Preferably, robot code-disc arm is pressed from both sides provided with code-disc, and code-disc folder is connected with intelligent on-line control system.Intelligent on-line
Product among control system control code disk folder gripping product on mobile platform, and controlled motor drives code-disc arm axis of rotation,
So as to being rotated in the horizontal plane with mobile robot code-disc arm, the code-disc that product is transferred to from mobile platform among product on code-disc
In groove.
Preferably, code-disc arm rotating shaft top is provided with cylinder rod, intelligent on-line control system control cylinder rod.Above and below cylinder rod
Mobile, the robot code-disc arm in code-disc arm rotating shaft, which moves up and down, is placed on product in the code-disc groove on code-disc.
Preferably, the height of the rearmounted mobile platform of described product is slightly below mobile platform among product.
Preferably, the rearmounted mobile platform of product and product centre mobile platform bottom are equipped with universal wheel.
Preferably, code-disc folder be connected with the lower surface of robot code-disc arm, and code-disc presss from both sides and shares 2, with intelligent on-line control
System connects, and is controlled and moved by intelligent on-line control system.Intelligent on-line control system control code disk folder disposably grips multiple
Product, it is placed in the code-disc groove on code-disc, reduces artificial participate in.
A kind of magnetic material product automatic code-disc method, its step are：
A, a kind of above-described magnetic material product automatic arranging device is built；
B, intelligent on-line control system controlled motor rotates forward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm is turned among product on mobile platform；
C, the product that the gripping of intelligent on-line control system control code disk folder repairs；
D, intelligent on-line control system controlled motor rotates backward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm is turned on the rearmounted mobile platform of product；
E, intelligent on-line control system control cylinder rod motion, place the product that robot code-disc arm is displaced downwardly on code-disc
In groove；
F, product is placed in product standing groove by intelligent on-line control system control code disk folder；
G, repeat step B-F, the code-disc process to repairing product is completed.
Preferably, after the code-disc with code-disc product is occupied on middle mobile platform, mobile platform among product is promoted
Beside to stove, product sintering is carried out.
Preferably, multiple product standing grooves are set on code-disc.
A kind of single axis robot for being loaded with vacuum cup moves arm support, including fixed disk, single axis robot's transfer arm, single shaft
Robot moving beam and single axis robot's moving track, wherein, fixed disk is fixed on single axis robot's transfer arm bottom, single shaft
Robot transfer arm is fixed on single axis robot's moving beam, and single axis robot's moving beam is arranged on single axis robot's moving rail
On road, single axis robot's moving track, which is arranged on, to be repaired above framework.
Preferably, described product suction nozzle is fixed on fixed disk by vacuum tracheae, vacuum tracheae and independent vacuum gas
Source connects.
Preferably, repair frame welding and be provided with product defects in the bottom of single axis robot's moving track, reparation framework
Processing unit.
Preferably, fixed plate straight up is provided with the middle part of fixed disk, fixed plate is connected under single axis robot's transfer arm
Portion, single axis robot's transfer arm is interior to include telescopic cylinder.
Preferably, independent vacuum source of the gas is stated and more blast pipe fixing holes is uniformly provided with fixed disk positioned at base of frame is repaired,
Multiple tracheae fixing holes are uniformly provided with per blast pipe fixing hole, described vacuum tracheae is fixed on tracheae fixing hole.
Preferably, single axis robot's transfer arm is flexibly connected with single axis robot's moving beam.Single axis robot's transfer arm
Product position can also be turned to along single axis robot's moving beam, product suction nozzle is drawn product.
Preferably, repair framework side and be provided with the preposition mobile platform of product, repair framework opposite side and be provided with shifting among product
Moving platform.
Preferably, be placed with code-disc among described product on mobile platform, the quantity of the product standing groove on code-disc with
Product suction nozzle is identical, and corresponds.
A kind of single axis robot for being loaded with vacuum cup moves the application method of arm support, and its step is：
A, build a kind of above-described single axis robot for being loaded with vacuum cup and move arm support；
B, single axis robot's moving beam carries single axis robot's transfer arm and slid on single axis robot's moving track
It is placed with above the preposition mobile platform of product of product to be repaired；
C, single axis robot's transfer arm moves down, while opens valve, and product suction nozzle holds product；
D, single axis robot's transfer arm is moved to above product defects processing unit, and product is repaired；
E, after having repaired, single axis robot's transfer arm is moved among product above mobile platform；
F, product suction nozzle release product, the product after reparation is placed on product suction nozzle；
G, above step B-F is repeated, a kind of single axis robot for being loaded with vacuum cup is continuing with and moves arm support to product
Repaired.
Preferably, single axis robot's transfer arm is turned to the preposition shifting of product along single axis robot's moving beam in step B
Above moving platform, after being drawn to product, single axis robot's transfer arm is turned to along single axis robot's moving beam in step C
Above product defects processing unit.
A kind of magnetic material product dysnusia repairs automatic code-disc system, including product defects processing unit, product are inhaled
Head, single axis robot's transfer arm, intelligent on-line control system and automatic arranging device, wherein, product suction nozzle is fixed on single shaft machine
Device people's transfer arm bottom, product defects processing unit are located at below product suction nozzle, and automatic arranging device is located at product defects processing
Device side, product defects processing unit, product suction nozzle, single axis robot's transfer arm and automatic arranging device are and intelligent on-line
Control system connects.
Preferably, described product defects processing unit includes repairing framework and brush roll, brush roll are arranged in order repairing
On complex frame, brush roll is connected with motor, and product suction nozzle is provided with above the space between adjacent brush roll.
Preferably, fixed disk is fixed on single axis robot's transfer arm bottom, and single axis robot's transfer arm is fixed on single shaft machine
Device people's moving beam, single axis robot's moving beam are arranged on single axis robot's moving track, single axis robot's moving track
It is arranged on and repairs above framework.
Preferably, described single axis robot's transfer arm is flexibly connected with single axis robot's moving beam.Single axis robot
Transfer arm can also be turned to product position along single axis robot's moving beam, product suction nozzle is drawn product.
Preferably, automatic arranging device and code-disc are respectively positioned on the rearmounted mobile platform of product, are provided with automatic arranging device
Robot code-disc arm, code-disc are provided with product standing groove, and the rearmounted mobile platform of product is located at mobile platform side among product, production
Mobile platform opposite side, which is provided with, among product repairs framework.
Preferably, described product suction nozzle is fixed on fixed disk by vacuum tracheae, vacuum tracheae and independent vacuum gas
Source connects.
Preferably, described product defects processing unit is arranged right below dust collection bucket, and dust collection hopper opening is upward
Taper, dust collection hopper opening size is identical with brush roll projected area size.
Preferably, it is respectively positioned on per blast pipe fixing hole above the space between adjacent brush roll, brush roll separately
Driven by same motor.
Preferably, more blast pipe fixing holes are uniformly provided with the fixed disk, are uniformly provided with every blast pipe fixing hole more
Individual tracheae fixing hole, described vacuum tracheae are fixed on tracheae fixing hole, are realized that volume production is processed, are improved production efficiency.
A kind of magnetic material product dysnusia repairs the operation method of automatic code-disc, and its step is：
A, build a kind of above-described magnetic material product dysnusia and repair automatic code-disc system；
B, repairing the preposition mobile platform ornaments of the product in front of framework has a scheduling product, product quantity and product suction nozzle quantity
It is identical；
C, single axis robot's moving beam carries single axis robot's transfer arm and slided on single axis robot's moving track, single
Fixed disk on axle robot transfer arm, fixed vacuum tracheae, the product suction nozzle being connected with vacuum tracheae also move on fixed disk
It is dynamic, it is moved to directly over product and stops；
D, single axis robot's transfer arm stretches, and moves downward, and product suction nozzle also moves down, and the valve on vacuum tracheae is same
When open, product suction nozzle holds corresponding product simultaneously, and valve simultaneously closes off；
E, single axis robot's transfer arm moves upwards, and the product suction nozzle for holding product moves upwards, to above brush roll
Highly, stop motion；
F, single axis robot's moving beam carries single axis robot's transfer arm and slided on single axis robot's moving track
Above brush roll, the product suction nozzle for holding product also is located above brush roll, faced per scheduling product the adjacent brush roll of each pair it
Between gap when, single axis robot's moving beam stop motion；
G, single axis robot's transfer arm stretches, and moves downward, and the product suction nozzle for holding product also moves down, and makes product complete
Entirely in the gap between adjacent brush roll after, stop motion；
H, motor is moved, and drives brush roll to rotate, and brush roll is polished and repaired to product；
I, after moving a period of time, single axis robot's moving beam carries single axis robot's transfer arm and moved in single axis robot
Slided on dynamic rail road among product behind mobile platform top, stop motion；
J, single axis robot's transfer arm stretches, and moves downward, and the product suction nozzle for holding product also drops down into middle shifting
On moving platform, stop motion；
K, the valve on vacuum tracheae is opened simultaneously, product suction nozzle decontrol corresponding to product in the product between mobile platform
On, valve simultaneously closes off, and single axis robot's transfer arm moves up reset；Complete the process to primary production reparation and polishing；
M, repeat step B-L, continue to product reparation and polishing；
N, intelligent on-line control system controlled motor rotates forward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm is turned among product on mobile platform；
O, the product that the gripping of intelligent on-line control system control code disk folder repairs；
P, intelligent on-line control system controlled motor rotates backward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm is turned on the rearmounted mobile platform of product；
Q, intelligent on-line control system control cylinder rod motion, place the product that robot code-disc arm is displaced downwardly on code-disc
In groove；
R, product is placed in product standing groove by intelligent on-line control system control code disk folder；
S, repeat step B-F, the code-disc process to repairing product is completed.
3. beneficial effect
Using technical scheme provided by the invention, compared with prior art, have the advantages that：
(1) it is of the invention using automation polishing magnetic product surface, the defects of reparation after magnetic product is molded, reduce artificial
Intervene, improve product yield.
(2) present invention is polished magnetic product using the hairbrush rotated, improves the homogeneity of product quality, is improved
Production efficiency.
(3) after product suction nozzle of the present invention holds magnetic product, magnetic product is in the space between adjacent brush roll,
Motor drives adjacent brush roll to rotate backward, and the surface of product sufficiently polish and rub, repair burr and
The defects of crackle.
(4) product suction nozzle of the present invention is fixed on fixed disk by vacuum tracheae, and vacuum tracheae connects with independent vacuum source of the gas
It is logical.The yield rate of product is improved, and improves product quality.
(5) motor driven code-disc arm axis of rotation of the present invention, will so as to be rotated in the horizontal plane with mobile robot code-disc arm
By product out of, mobile platform among product is transferred on code-disc code-disc groove, in case product is collided with by artificial code-disc.
(6) invention replaces traditional manual operation, product quality is improved, reduces cost.
Brief description of the drawings
Fig. 1 is the single axis robot's transfer arm and product defects processing unit schematic diagram of the present invention；
Fig. 2 is the product defects processing unit schematic diagram of the present invention；
Fig. 3 is the overall structure diagram of the present invention；
Fig. 4 is the top view of the present invention.
Label declaration in schematic diagram：
1st, product defects processing unit；11st, framework is repaired；12nd, motor；13rd, brush roll；14th, dust collection bucket；2、
Product suction nozzle；21st, fixed disk；22nd, independent vacuum source of the gas；23rd, vacuum tracheae；24th, tracheae fixing hole；3rd, single axis robot moves
Arm；31st, single axis robot's moving beam；32nd, single axis robot's moving track；4th, intelligent on-line control system；5th, automatic code-disc
Device；51st, robot code-disc arm；52nd, code-disc presss from both sides；6th, code-disc；61st, code-disc product；62nd, the rearmounted mobile platform of product；71st, product
Preposition mobile platform；72nd, mobile platform among product.
Embodiment
To further appreciate that present disclosure, with reference to drawings and Examples, the present invention is described in detail.
Embodiment 1
Such as Fig. 1,2,3 and 4, a kind of magnetic material product bug repairing apparatus, including product defects processing unit 1 and product
Suction nozzle 2, wherein, product defects processing unit 1 includes repairing framework 11 and brush roll 13, brush roll 13 are sequentially arranged in reparation frame
On frame 11, brush roll 13 is connected with motor 12, and product suction nozzle 2 is provided with above the space between adjacent brush roll 13.
Using automation polishing magnetic product surface, the defects of reparation after magnetic product is molded, reduce human intervention, it is good to improve product
Rate.
After product suction nozzle 2 holds magnetic product, magnetic product is in the space between adjacent brush roll 13, brush roll
13 are rotated, and polishing friction is carried out to magnetic product surface, and the burr for removing product surface fills and leads up the crackle of product surface, increase production
The smoothness that product show, percent defective caused by stress concentration when reducing stove sintering.
The inside of described brush roll 13 is rotating shaft, and hairbrush, motor 12 and brush roll 13 are provided with the surface of rotating shaft
Internal rotating shaft connection.Magnetic product is polished using the hairbrush of rotation, improves the homogeneity of product quality, improves production
Efficiency.Motor 12 drives the inside axis of rotation of brush roll 13, and speed can adjust, and rotating shaft is sticked one layer of hairbrush, and hairbrush is soft
Matter hairbrush, to reduce the damage to product ontology, hairbrush is rubbed and polished to the burr on magnetic product surface, burr is gone
Remove, at the same the crackle of product surface, after the frictional force friction of hairbrush, the crackle of duckweed product, so that product surface is smooth
Property it is good, prevent sintering when produce stress concentration cause product produce fracture and form waste product.
The adjacent counter motion of brush roll 13.After product suction nozzle 2 holds magnetic product, magnetic product is located at adjacent hairbrush
In space between roller 13, motor 12 drives adjacent brush roll 13 to rotate backward, and the surface of product is carried out sufficiently
Polishing and friction, repair burr and the defects of crackle.
Described product suction nozzle 2 is fixed on fixed disk 21 by vacuum tracheae 23, vacuum tracheae 23 and independent vacuum gas
Source 22 connects.Product suction nozzle 2 holds magnetic product using independent vacuum source of the gas 22, will not be to product using this fixed form
Surface causes to damage, and improves the yield rate of product, and improve product quality.
On the fixed disk 21, along the length direction of brush roll 13, more blast pipe fixing holes 24 are uniformly provided with, are consolidated per blast pipe
Determine to be uniformly provided with multiple tracheae fixing holes 24 on hole 24, described vacuum tracheae 23 is fixed on tracheae fixing hole 24.
More vacuum pumping tracheaes 23 can be fixed on more blast pipe fixing holes 24, production is connected one by one respectively on more vacuum pumping tracheaes 23
Product suction nozzle 2, multiple product suction nozzles 2 can disposably hold multiple magnetic products, and disposably multiple magnetic products can be carried out
Defect repair and polishing, realize that volume production is processed, improve production efficiency.
Be respectively positioned on per blast pipe fixing hole 24 above the space between adjacent brush roll 13, brush roll 13 separately by
Same motor 12 drives.The vacuum tracheae 23 fixed per blast pipe fixing hole 24 is connected with product suction nozzle 2, so that product
The magnetic product that suction nozzle 2 is held is in the space between adjacent brush roll 13, and brush roll 13 separately is by same drive
Dynamic motor 12 drives so that adjacent brush roll 13 rotates backward, and polishing reparation is carried out to magnetic product.
Described product defects processing unit 1 is arranged right below dust collection bucket 14, the opening upwards of dust collection bucket 14
Taper, the openings of sizes of dust collection bucket 14 are identical with the projected area size of brush roll 13.The dust that brush roll 13 brushes down is fallen into
Into dust collection bucket 14, after device work a period of time, dust collection bucket 14 is disassembled, collected in dust collection bucket 14
Dust can be used for preparing the slurry of magnetic product, realize and recycle.
Fixed disk 21 is fixed on the bottom of single axis robot's transfer arm 3, and single axis robot's transfer arm 3 is fixed on single axis robot
Moving beam 31, single axis robot's moving beam 31 are arranged on single axis robot's moving track 32, single axis robot's moving rail
Road 32, which is arranged on, repairs the top of framework 11.Single axis robot's moving beam 31 carries single axis robot's transfer arm 3 in single axis machines
Slided on people's moving track 32, fixed disk 21 after product suction nozzle 2 draws product, is moved to brush roll 13 also with moving forward and backward
Between space above, single axis robot's transfer arm 3 declines, and magnetic product enters in space, and brush roll 13 is rotated and polished
Repair.By single axis robot's transfer arm 3 in movement both vertically as well as horizontally, product is fixed and moved, so as to hair
Brush roll 13 is polished and repaired to product.
A kind of magnetic material product defect-restoration method therefor, step are：
A, a kind of above-described magnetic material product bug repairing apparatus is built；
B, the both ends of brush roll 13 are arranged on by bearing and repaired on framework 11；
C, repairing the front of framework 11 and furnishing has a scheduling product, and product quantity is identical with the quantity of product suction nozzle 2；
D, it is sliding on single axis robot's moving track 32 to carry single axis robot's transfer arm 3 for single axis robot's moving beam 31
Move, the fixed disk 21 on single axis robot's transfer arm 3, fixed vacuum tracheae 23, is connected with vacuum tracheae 23 on fixed disk 21
Product suction nozzle 2 also move, be moved to directly over product and stop；
E, single axis robot's transfer arm 3 is flexible, moves downward, product suction nozzle 2 also moves down, the valve on vacuum tracheae 23
Door is opened simultaneously, and product suction nozzle 2 holds corresponding product simultaneously, and valve simultaneously closes off；
F, single axis robot's transfer arm 3 moves upwards, and the product suction nozzle 2 for holding product moves upwards, onto brush roll 13
The height of side, stop motion；
G, it is sliding on single axis robot's moving track 32 to carry single axis robot's transfer arm 3 for single axis robot's moving beam 31
The top of brush roll 13 is moved, the product suction nozzle 2 for holding product also is located at the top of brush roll 13, and it is adjacent to face each pair per scheduling product
During gap between brush roll 13, the stop motion of single axis robot's moving beam 31；
H, single axis robot's transfer arm 3 is flexible, moves downward, the product suction nozzle 2 for holding product also moves down, and makes product
After being fully located in the gap between adjacent brush roll 13, stop motion；
I, motor 11 moves, and drives brush roll 13 to rotate, brush roll 13 is polished and repaired to product；
The rotation direction of brush roll 13 separately is consistent, and after brush roll 13 separately rotates in the same direction, control is driven
Dynamic motor 11 rotates backward, and the brush roll 13 at interval is changed opposite direction and rotates, product is polished and repaired repeatedly,
Improve product quality；
J, after moving a period of time, single axis robot's moving beam 31 carries single axis robot's transfer arm 3 in single axis machines
Slided on people's moving track 32 among product behind the top of mobile platform 72, stop motion；
K, single axis robot's transfer arm 3 is flexible, moves downward, the product suction nozzle 2 for holding product also drops down into centre
On mobile platform 72, stop motion；
L, the valve on vacuum tracheae 23 is opened simultaneously, and product suction nozzle 2 decontrols corresponding product, and valve simultaneously closes off, single
Axle robot transfer arm 3 moves up reset；Complete the process to primary production reparation and polishing；
M, repeat step B-L, continue to product reparation and polishing.
Embodiment 2
Such as Fig. 1,2,3 and 4, a kind of magnetic material product automatic arranging device, including automatic arranging device 5, robot code
Disk arm 51 and code-disc 6, wherein, automatic arranging device 5 and code-disc 6 are respectively positioned on the rearmounted mobile platform 62 of product, automatic code-disc dress
Put in 5 and be provided with robot code-disc arm 51, code-disc 6 is provided with product standing groove, and the rearmounted mobile platform 62 of product is located among product
The side of mobile platform 72, the product centre opposite side of mobile platform 72, which is provided with, repairs framework 11.
Robot code-disc arm 51 out of, mobile platform 72 among product is transferred on code-disc 6 code-disc groove, will repair product
Good product is placed in code-disc 6 again, reduces artificial participation, improves the yield of product.
Code-disc arm rotating shaft is provided with automatic arranging device 5, robot code-disc arm 51 is connected to code-disc arm rotating shaft by bearing
On.Motor driven code-disc arm axis of rotation, will be by product from product so as to being rotated in the horizontal plane with mobile robot code-disc arm 51
Middle mobile platform 72 is transferred in the code-disc groove on code-disc 6, in case product is collided with by artificial code-disc.
Robot code-disc arm 51 is provided with code-disc folder 52, and code-disc folder 52 is connected with intelligent on-line control system 4.Intelligent on-line
Product among the control code disk folder 52 of control system 4 gripping product on mobile platform 72, and controlled motor drives code-disc arm rotating shaft
Rotate, so as to be rotated in the horizontal plane with mobile robot code-disc arm 51, product will be transferred to from mobile platform 72 among product
In code-disc groove on code-disc 6.
Code-disc arm rotating shaft top is provided with cylinder rod, and intelligent on-line control system 4 controls cylinder rod.Cylinder rod moves up and down,
Robot code-disc arm 51 in code-disc arm rotating shaft, which moves up and down, is placed on product in the code-disc groove on code-disc 6.
The height of the rearmounted mobile platform 62 of described product is slightly below mobile platform 72 among product.The rearmounted movement of product is put down
The bottom of mobile platform 72 is equipped with universal wheel among platform 62 and product.The good product of code on the rearmounted mobile platform 62 of product can be pushed away
Beside to stove, work is conveniently sintered, saves manpower, improves efficiency.
Code-disc folder 52 be connected with the lower surface of robot code-disc arm 51, and code-disc folder 52 shares 2, with intelligent on-line control system
The connection of system 4, controlled and moved by intelligent on-line control system 4.Disposably gripping is more for the control code disk folder 52 of intelligent on-line control system 4
Individual product, it is placed in the code-disc groove on code-disc 6, reduces artificial participate in.
A kind of magnetic material product automatic code-disc method, its step are：
A, a kind of above-described magnetic material product automatic arranging device is built；
B, the controlled motor of intelligent on-line control system 4 rotates forward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm 51 is turned among product on mobile platform 72；
C, the product that the gripping of the control code disk folder 52 of intelligent on-line control system 4 repairs；
D, the controlled motor of intelligent on-line control system 4 rotates backward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm 51 is turned on the rearmounted mobile platform 62 of product；
E, intelligent on-line control system 4 controls cylinder rod motion, robot code-disc arm 51 is displaced downwardly to the product on code-disc 6
In standing groove；
F, product is placed in product standing groove by the control code disk folder 52 of intelligent on-line control system 4；
G, repeat step B-F, the code-disc process to repairing product is completed.
After code-disc 6 with code-disc product 61 are occupied on middle mobile platform 72, mobile platform 72 among product is promoted
Beside to stove, product sintering is carried out.Multiple product standing grooves are set on code-disc 6.
Embodiment 3
Such as Fig. 1,2,3 and 4, a kind of single axis robot for being loaded with vacuum cup moves arm support, including fixed disk 21, single shaft machine
Device people transfer arm 3, single axis robot's moving beam 31 and single axis robot's moving track 32, wherein, fixed disk 21 is fixed on list
The bottom of axle robot transfer arm 3, single axis robot's transfer arm 3 are fixed on single axis robot's moving beam 31, and single axis robot moves
Dynamic crossbeam 31 is arranged on single axis robot's moving track 32, and single axis robot's moving track 32, which is arranged on, to be repaired on framework 11
Side.
It is sliding on single axis robot's moving track 32 that single axis robot's moving beam 31 carries single axis robot's transfer arm 3
Dynamic, fixed disk 21 after product suction nozzle 2 draws product, is moved to above the space between brush roll 13 also with moving forward and backward, single
Axle robot transfer arm 3 declines, and magnetic product enters in space, and brush roll 13 rotates and carries out polishing reparation.
Described product suction nozzle 2 is fixed on fixed disk 21 by vacuum tracheae 23, vacuum tracheae 23 and independent vacuum gas
Source 22 connects.Product suction nozzle 2 holds magnetic product using independent vacuum source of the gas 22, will not be to product using this fixed form
Surface causes to damage, and improves the yield rate of product, and improve product quality.
The bottom that framework 11 is welded on single axis robot's moving track 32 is repaired, framework 11 is repaired and is provided with product defects
Manage device 1.Single axis robot's moving track 32 is used for the fixed top of product repairing complex frame 11 indirectly and moved back and forth, product defects
Processing unit 1 is used for product of repairing and polish, and repairs framework 11 and is used for fixed support product defects processing unit 1.
The middle part of fixed disk 21 is provided with fixed plate straight up, and fixed plate is connected to the bottom of single axis robot's transfer arm 3, single
Include telescopic cylinder in axle robot transfer arm 3.Fixed disk 21 links together with single axis robot's transfer arm 3, single axis machines
The mobile drive fixed disk 21 of people's transfer arm 3 moves, and realizes the control mobile and fixed to product, so as to convenient reparation and polishing
Product.
Independent vacuum source of the gas 22 is stated and more blast pipe fixing holes is uniformly provided with fixed disk 21 positioned at the bottom of framework 11 is repaired
24, multiple tracheae fixing holes 24 often are uniformly provided with blast pipe fixing hole 24, described vacuum tracheae 23 is fixed on tracheae and fixed
On hole 24.More vacuum pumping tracheaes 23 can be fixed on more blast pipe fixing holes 24, production is connected one by one respectively on more vacuum pumping tracheaes 23
Product suction nozzle 2, multiple product suction nozzles 2 can disposably hold multiple magnetic products, and disposably multiple magnetic products can be carried out
Defect repair and polishing, realize that volume production is processed, improve production efficiency.
Single axis robot's transfer arm 3 is flexibly connected with single axis robot's moving beam 31.Single axis robot's transfer arm 3 also may be used
To be turned to product position along single axis robot's moving beam 31, product suction nozzle 2 is set to draw product.
Repair the side of framework 11 and be provided with the preposition mobile platform 71 of product, repair the opposite side of framework 11 and be provided with movement among product
Platform 72.Product to be repaired is placed on the preposition mobile platform 71 of product, after product suction nozzle 2 draws product, is lacked by product
After sunken processing unit 1 is repaired and polished, it is placed among product on mobile platform 72.
It is placed with code-disc 6 among described product on mobile platform 72, the quantity and product of the product standing groove on code-disc 6
Suction nozzle 2 is identical, and corresponds.
A kind of single axis robot for being loaded with vacuum cup moves the application method of arm support, and its step is：
A, build a kind of above-described single axis robot for being loaded with vacuum cup and move arm support；
B, it is sliding on single axis robot's moving track 32 to carry single axis robot's transfer arm 3 for single axis robot's moving beam 31
Move to the preposition top of mobile platform 71 of product for being placed with product to be repaired；
C, single axis robot's transfer arm 3 moves down, while opens valve, and product suction nozzle 2 holds product；
D, single axis robot's transfer arm 3 is moved to the top of product defects processing unit 1, and product is repaired；
E, after having repaired, single axis robot's transfer arm 3 is moved to the top of mobile platform 72 among product；
F, product suction nozzle 2 discharges product, and the product after reparation is placed on product suction nozzle 2；
G, above step B-F is repeated, a kind of single axis robot for being loaded with vacuum cup is continuing with and moves arm support to product
Repaired.
In step B single axis robot's transfer arm 3 along single axis robot's moving beam 31 be turned to product it is preposition move it is flat
The top of platform 71, after being drawn to product, single axis robot's transfer arm 3 is overturn along single axis robot's moving beam 31 in step C
To the top of product defects processing unit 1.
Embodiment 4
Such as Fig. 1,2,3 and 4, a kind of magnetic material product dysnusia repairs automatic code-disc system, including at product defects
Device 1, product suction nozzle 2, single axis robot's transfer arm 3, intelligent on-line control system 4 and automatic arranging device 5 are managed, wherein, production
Product suction nozzle 2 is fixed on the bottom of single axis robot's transfer arm 3, and product defects processing unit 1 is located at the lower section of product suction nozzle 2, Automatic Code
Disk device 5 is located at the side of product defects processing unit 1, product defects processing unit 1, product suction nozzle 2, single axis robot's transfer arm
3 and automatic arranging device 5 be connected with intelligent on-line control system 4.
After intelligent on-line control system 4 controls product suction nozzle 2 to fix magnetic material product, single axis robot's transfer arm 3
The top of product defects processing unit 1 is moved to, product is located at product defects processing unit 1, by product defects processing unit 1
Repair process after, automatic arranging device 5 by after reparation product carry out sabot, realize defeated to product automation reparation and code-disc
The process sent, product yield is improved, reduces cost.
Described product defects processing unit 1 includes repairing framework 11 and brush roll 13, brush roll 13 are arranged in order repairing
On complex frame 11, brush roll 13 is connected with motor 12, and product is provided with above the space between adjacent brush roll 13 and is inhaled
First 2.
Fixed disk 21 is fixed on the bottom of single axis robot's transfer arm 3, and single axis robot's transfer arm 3 is fixed on single axis robot
Moving beam 31, single axis robot's moving beam 31 are arranged on single axis robot's moving track 32, single axis robot's moving rail
Road 32, which is arranged on, repairs the top of framework 11.
Fixed disk 21 is linked together with single axis robot's transfer arm 3, and the mobile drive of single axis robot's transfer arm 3 is fixed
Disk 21 moves, and realizes the control mobile and fixed to product, so as to convenient reparation and polishing product.
Described single axis robot's transfer arm 3 is flexibly connected with single axis robot's moving beam 31.Single axis robot moves
Arm 3 can also be turned to product position along single axis robot's moving beam 31, product suction nozzle 2 is drawn product.
Automatic arranging device 5 and code-disc 6 are respectively positioned on the rearmounted mobile platform 62 of product, and machine is provided with automatic arranging device 5
Device people's code-disc arm 51, code-disc 6 are provided with product standing groove, and the rearmounted mobile platform 62 of product is located at mobile platform 72 1 among product
Side, the product centre opposite side of mobile platform 72, which is provided with, repairs framework 11.
Described product suction nozzle 2 is fixed on fixed disk 21 by vacuum tracheae 23, vacuum tracheae 23 and independent vacuum gas
Source 22 connects.Described product defects processing unit 1 is arranged right below dust collection bucket 14, the opening upwards of dust collection bucket 14
Taper, the openings of sizes of dust collection bucket 14 are identical with the projected area size of brush roll 13.
The dust that brush roll 13 brushes down is dropped into dust collection bucket 14, and after device work a period of time, dust is received
Collection bucket 14 disassembles, and the dust collected in dust collection bucket 14 can be used for the slurry for preparing magnetic product, realizes and recycles.
Be respectively positioned on per blast pipe fixing hole 24 above the space between adjacent brush roll 13, brush roll 13 separately by
Same motor 12 drives.The vacuum tracheae 23 fixed per blast pipe fixing hole 24 is connected with product suction nozzle 2, so that product
The magnetic product that suction nozzle 2 is held is in the space between adjacent brush roll 13, and brush roll 13 separately is by same drive
Dynamic motor 12 drives so that adjacent brush roll 13 rotates backward, and polishing reparation is carried out to magnetic product.
More blast pipe fixing holes 24 are uniformly provided with the fixed disk 21, are uniformly provided with every blast pipe fixing hole 24 multiple
Tracheae fixing hole 24, described vacuum tracheae 23 are fixed on tracheae fixing hole 24.It can be fixed on more blast pipe fixing holes 24 more
Vacuum pumping tracheae 23, connect product suction nozzle 2 on more vacuum pumping tracheaes 23 one by one respectively, multiple product suction nozzles 2 can disposably be inhaled
Firmly multiple magnetic products, defect repair and polishing disposably can be carried out to multiple magnetic products, realize that volume production is processed, improve life
Produce efficiency.
Embodiment 5
1-4 in conjunction with the embodiments, a kind of magnetic material product dysnusia of the present embodiment repair the operation side of automatic code-disc
Method, its step：
A, build a kind of magnetic material product dysnusia described in embodiment 4 and repair automatic code-disc system；
B, the preposition ornaments of mobile platform 71 of product for repairing the front of framework 11 have a scheduling product, product quantity and product suction nozzle
2 quantity are identical；
C, it is sliding on single axis robot's moving track 32 to carry single axis robot's transfer arm 3 for single axis robot's moving beam 31
Move, the fixed disk 21 on single axis robot's transfer arm 3, fixed vacuum tracheae 23, is connected with vacuum tracheae 23 on fixed disk 21
Product suction nozzle 2 also move, be moved to directly over product and stop；
D, single axis robot's transfer arm 3 is flexible, moves downward, product suction nozzle 2 also moves down, the valve on vacuum tracheae 23
Door is opened simultaneously, and product suction nozzle 2 holds corresponding product simultaneously, and valve simultaneously closes off；
E, single axis robot's transfer arm 3 moves upwards, and the product suction nozzle 2 for holding product moves upwards, onto brush roll 13
The height of side, stop motion；
F, it is sliding on single axis robot's moving track 32 to carry single axis robot's transfer arm 3 for single axis robot's moving beam 31
The top of brush roll 13 is moved, the product suction nozzle 2 for holding product also is located at the top of brush roll 13, and it is adjacent to face each pair per scheduling product
During gap between brush roll 13, the stop motion of single axis robot's moving beam 31；
G, single axis robot's transfer arm 3 is flexible, moves downward, the product suction nozzle 2 for holding product also moves down, and makes product
After being fully located in the gap between adjacent brush roll 13, stop motion；
H, motor 11 moves, and drives brush roll 13 to rotate, brush roll 13 is polished and repaired to product；
I, after moving a period of time, single axis robot's moving beam 31 carries single axis robot's transfer arm 3 in single axis machines
Slided on people's moving track 32 among product behind the top of mobile platform 72, stop motion；
J, single axis robot's transfer arm 3 is flexible, moves downward, the product suction nozzle 2 for holding product also drops down into centre
On mobile platform 72, stop motion；
K, the valve on vacuum tracheae 23 is opened simultaneously, and product suction nozzle 2 is mobile flat between decontroling corresponding product in the product
On platform 72, valve simultaneously closes off, and single axis robot's transfer arm 3 moves up reset；Complete the process to primary production reparation and polishing；
M, repeat step B-L, continue to product reparation and polishing；
N, the controlled motor of intelligent on-line control system 4 rotates forward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm 51 is turned among product on mobile platform 72；
O, the product that the gripping of the control code disk folder 52 of intelligent on-line control system 4 repairs；
P, the controlled motor of intelligent on-line control system 4 rotates backward, and so as to drive code-disc arm axis of rotation, makes robot code
Disk arm 51 is turned on the rearmounted mobile platform 62 of product；
Q, intelligent on-line control system 4 controls cylinder rod motion, robot code-disc arm 51 is displaced downwardly to the product on code-disc 6
In standing groove；
R, product is placed in product standing groove by the control code disk folder 52 of intelligent on-line control system 4；
S, repeat step B-F, the code-disc process to repairing product is completed.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, without designing and the technical scheme for creativeness
Similar frame mode and embodiment, protection scope of the present invention all should be belonged to.
Claims (7)
1. a kind of magnetic material product automatic arranging device, it is characterised in that including automatic arranging device (5), robot code-disc
Arm (51) and code-disc (6), wherein, automatic arranging device (5) and code-disc (6) are respectively positioned on the rearmounted mobile platform of product (62), from
Robot code-disc arm (51) is provided with dynamic code disc device (5), code-disc (6) is provided with product standing groove, the rearmounted mobile platform of product
(62) mobile platform (72) opposite side is provided with and repairs framework (11) among mobile platform (72) side among product, product.
A kind of 2. magnetic material product automatic arranging device according to claim 1, it is characterised in that automatic arranging device
(5) code-disc arm rotating shaft is provided with, robot code-disc arm (51) is connected in code-disc arm rotating shaft by bearing.
A kind of 3. magnetic material product automatic arranging device according to claim 1, it is characterised in that robot code-disc arm
(51) code-disc folder (52) is provided with, code-disc folder (52) is connected with intelligent on-line control system (4).
4. a kind of magnetic material product automatic arranging device according to claim 2, it is characterised in that in code-disc arm rotating shaft
Portion is provided with cylinder rod, intelligent on-line control system (4) control cylinder rod.
5. a kind of magnetic material product automatic arranging device according to claim 2, it is characterised in that after described product
The height for putting mobile platform (62) is slightly below mobile platform (72) among product.
A kind of 6. magnetic material product automatic arranging device according to claim 1, it is characterised in that the rearmounted movement of product
Mobile platform (72) bottom is equipped with universal wheel among platform (62) and product.
A kind of 7. magnetic material product automatic arranging device according to claim 3, it is characterised in that code-disc press from both sides (52) with
The lower surface connection of robot code-disc arm (51), code-disc folder (52) share 2, are connected with intelligent on-line control system (4), by intelligence
Can on-line control system (4) control motion.
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| CN201720869895.1U CN206982335U (en) | 2017-07-18 | 2017-07-18 | A kind of magnetic material product automatic arranging device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107160258A (en) * | 2017-07-18 | 2017-09-15 | 马鞍山齐力机电设备有限公司 | A kind of magnetic material product automatic arranging device and method |
| CN109048542A (en) * | 2018-08-23 | 2018-12-21 | 江苏森蓝智能系统有限公司 | A kind of copper bar deburring clamping turnover device |
-
2017
- 2017-07-18 CN CN201720869895.1U patent/CN206982335U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107160258A (en) * | 2017-07-18 | 2017-09-15 | 马鞍山齐力机电设备有限公司 | A kind of magnetic material product automatic arranging device and method |
| CN109048542A (en) * | 2018-08-23 | 2018-12-21 | 江苏森蓝智能系统有限公司 | A kind of copper bar deburring clamping turnover device |
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