CN206976160U - A kind of inductance core integrally forming machine control system - Google Patents
A kind of inductance core integrally forming machine control system Download PDFInfo
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- CN206976160U CN206976160U CN201720904834.4U CN201720904834U CN206976160U CN 206976160 U CN206976160 U CN 206976160U CN 201720904834 U CN201720904834 U CN 201720904834U CN 206976160 U CN206976160 U CN 206976160U
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Abstract
The utility model discloses a kind of inductance core integrally forming machine control system.The inductance core integrally forming machine control system include supply control unit, main control unit, feeding control unit, it is upper pressure control unit, push control unit, suction control unit, blade control unit and detection control unit；The supply control unit is used for the operating voltage for providing the inductance core integrally forming machine control system；The feeding control unit is used to drive feeding travel mechanism；The upper pressure control unit is used to drive Shang Ya travel mechanisms；The control unit that pushes pushes travel mechanism for driving；The suction control unit is used to drive suction rotating mechanism；The blade control unit is used to drive blade cut mechanism；The detection control unit is used for the pressure state for detecting Shang Ya travel mechanisms.The utility model automatically controls the motion process of inductance integrally forming machine by main control unit, improves the production efficiency of FERRITE CORE.
Description
Technical field
FERRITE CORE manufacturing machine technical field is the utility model is related to, more specifically to a kind of inductance core
Integrally forming machine control system.
Background technology
In traditional FERRITE CORE manufacturing process, generally require first by powder pressing or to be fused into FERRITE CORE half
Finished product, green ferrite toroid is manually then transported to progress machining in another equipment again and is processed into ferrite magnetic
Core finished product；From green ferrite toroid into the process of FERRITE CORE finished product, it is necessary to take some time, manpower
And article is transported on cutter by material resources from forming machine, this mode of production manually carried can cause FERRITE CORE
Under production efficiency is relatively low.Also, existing former or no pressure sensor device, it is impossible to the shaping in production process
Pressure is monitored, it is necessary to product is checked by way of manually inspecting by random samples；Or have pressure sensor device, when shaping is pressed
Automatic alarm when power exceeds the margin of tolerance, stops operation, and after manually carrying out failure or abnormal adjustment, restarts to make
Industry；Consequently, it is possible to which the operation intensity of existing former is big, and easily causes product and defective products occur, product is reduced
Fraction defective.
Utility model content
In view of this, the utility model provides a kind of inductance core integrally forming machine control system, solves prior art
Middle needs are artificial to carry green ferrite toroid processing and operation intensity is big, product fraction defective is high lacks to cutter
Fall into.
To achieve the above object, the utility model provides following technical scheme：
A kind of inductance core integrally forming machine control system；Wherein, the inductance core integrally forming machine control system includes
Have supply control unit, main control unit, feeding control unit, it is upper pressure control unit, push control unit, suction control unit,
Blade control unit and detection control unit；Wherein, the supply control unit is electrically connected with the main control unit, is used for
The operating voltage of the inductance core integrally forming machine control system is provided；The control terminal of the feeding control unit and the master control
Unit is electrically connected with, for driving feeding travel mechanism；The control terminal of the upper pressure control unit and the main control unit are electrical
Connection, for driving Shang Ya travel mechanisms；The control terminal for pushing control unit is electrically connected with the main control unit, is used for
Driving pushes travel mechanism；The control terminal of the suction control unit is electrically connected with the main control unit, for driving suction
Rotating mechanism；The control terminal of the blade control unit is electrically connected with the main control unit, for driving blade cut mechanism；
The control terminal of the detection control unit is electrically connected with the main control unit, for detecting the pressure shape of Shang Ya travel mechanisms
State；The main control unit is to feeding control unit sending action signal, and feeding control unit driving feeding travel mechanism is to die cavity
Filling powder；Main control unit presses control unit sending action signal upwards, and upper pressure control unit drives Shang Ya travel mechanisms by mould
The powder extrusion forming of intracavitary；Detection data W1 is simultaneously output to by the pressure state of detection control unit detection Shang Ya travel mechanisms
The main control unit；Main control unit is pressed downward control unit sending action according to the detection data W1 of the detection control unit
Signal, push control unit driving and push the uniform powder extruding force degree of travel mechanism's adjustment and complete de- material treatment process；Master control
Unit sends suction action signal, suction control unit driving suction rotating mechanism absorbing material to suction control unit；Master control
Unit sends stock removal action signal to suction control unit, and suction control unit driving suction rotating mechanism is cut material
Processing；Main control unit sends release movement signal to the suction control unit, and suction control unit discharges material to collecting pipe
It is interior；Repetitive cycling said process n times.
Preferably, the inductance core integrally forming machine control system also includes crosswise joint unit and vertically movable list
Member；Wherein, the control terminal of the crosswise joint unit is electrically connected with the main control unit, for driving transverse moving mechanism；
The control terminal of the upright controling unit is electrically connected with the main control unit, for driving vertically movable mechanism.
Preferably, the supply control unit includes transformer T1 and breaker；Wherein, the high-pressure side of the transformer T1
Be electrically connected with AC input, after its low-pressure end series trip device respectively with the main control unit, feeding control unit, upper pressure
Control unit, the feeder ear electric connection for pushing control unit, suction control unit and blade control unit.
Preferably, the main control unit includes transformer T2 and controller；Wherein, the high-pressure side of the transformer T2 is electrical
The output end of breaker is connected, the feeder ear of its low-pressure end and the controller is electrically connected with；The control terminal of the controller T2
Respectively with the feeding control unit, it is upper pressure control unit, push control unit, suction control unit and blade control unit
Control terminal be electrically connected with.
Preferably, the detection control unit includes detector BKR；The feeder ear of the detector BKR and the transformation
Device T2 low-pressure end is electrically connected with, and its action signal end and the control terminal of the main control unit are electrically connected with.
Preferably, the feeding control unit includes relay KM8 and braking resistor R8；Wherein, the relay KM8's is defeated
Enter end and the output end of the breaker is electrically connected with, the confession with feeding motor in the feeding mobile unit respectively of its output end
Electric end is electrically connected with, and its control terminal and the control terminal of the controller are electrically connected with；The braking resistor R8 and the controller
Control terminal be electrically connected with.
It can be seen from the above technical scheme that the utility model realizes shaping-cutting integral process, pass through feeding
Control unit drives feeding travel mechanism to drive Shang Ya travel mechanisms by die cavity by upper pressure control unit to mould filling powder
Interior powder extrusion forming, by pushing, control unit driving pushes the uniform powder extruding force degree of travel mechanism's adjustment and completion is de-
Expect treatment process, suction rotating mechanism absorbing material is driven by suction control unit, suction is driven by suction control unit
Rotating mechanism carries out machining to material, material is discharged to collecting pipe by suction control unit, so as to shorten ferrite
The process-cycle of magnetic core, the processing efficiency of FERRITE CORE is improved, and is completed due to being molded and cutting in an equipment,
Floor space is substantially reduced, reduces the production cost of FERRITE CORE；In addition, on the one hand the utility model is controlled by detecting
Unit processed detects to the pressure in forming process, on the other hand, by main control unit, by the pressure data being molded every time with
The pressure tolerances scope of setting is compared, and when the change of tendency occurs in briquetting pressure, is reversely adjusted automatically, is formed
Negative-feedback regu- lation pattern, the pressure in the course of work is fluctuated all the time above and below central value, reach the purpose automatically controlled, without
Manual intervention, automaticity is high, and the uniformity of product is good.
Brief description of the drawings
Fig. 1 is the overall structure signal for the inductance core integrally forming machine control system that the utility model embodiment provides
Figure.
Fig. 2 is the electric diagram for the supply control unit that the utility model embodiment provides.
Fig. 3 is the electric diagram for the main control unit that the utility model embodiment provides.
Fig. 4 is the electric diagram for the upper pressure control unit that the utility model embodiment provides.
Fig. 5 is the electric diagram for pushing control unit that the utility model embodiment provides.
Fig. 6 is the electric diagram for the blade control unit that the utility model embodiment provides.
Fig. 7 is the electric diagram for the crosswise joint unit that the utility model embodiment provides.
Fig. 8 is the electric diagram for the upright controling unit that the utility model embodiment provides.
Fig. 9 is the electric diagram for the suction control unit that the utility model embodiment provides.
Figure 10 is the electric diagram for the feeding control unit that the utility model embodiment provides.
Figure 11 is the flow chart for the inductance integrally forming machine control method that the utility model embodiment provides.
Figure 12 is the structural representation for the inductance integrally forming machine that the utility model embodiment provides.
Accompanying drawing identifier declaration：
10- supply control units；20- main control units；30- feeding control units；Control unit is pressed on 40-；It is voltage-controlled under 50-
Unit processed；60- suction control units；70- blade control units；80- detection control units；90- crosswise joint units；100- is erected
To control unit；31- feedings travel mechanism；41- Shang Ya travel mechanisms；51- pushes travel mechanism；61- blade cuts mechanism；
71- suction rotating mechanisms；81- testing agencies；91- transverse moving mechanisms；The vertically movable mechanisms of 110-；101- pedestal framves；102-
Storage material box；103- casters；104- hoppers.
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the accompanying drawing described in description of the prior art is briefly described, it is therefore apparent that the accompanying drawing in description below is only this reality
With some new embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Embodiment
The utility model embodiment provides a kind of inductance core integrally forming machine control system.
A kind of as shown in figure 1, inductance core integrally forming machine control system；Wherein, the inductance core integrally forming machine control
System processed include supply control unit 10, main control unit 20, feeding control unit 30, it is upper pressure control unit 40, push control
Unit 50, suction control unit 60, blade control unit 70 and detection control unit 80；Wherein, the supply control unit
10 are electrically connected with the main control unit 20, for providing the operating voltage of the inductance core integrally forming machine control system；Institute
The control terminal and the main control unit 20 for stating feeding control unit 30 are electrically connected with, for driving feeding travel mechanism 31；It is described
The control terminal of upper pressure control unit 40 is electrically connected with the main control unit 20, for driving Shang Ya travel mechanisms 41；Under described
The control terminal of pressure control unit 50 is electrically connected with the main control unit 20, and travel mechanism 51 is pushed for driving；The suction
The control terminal of control unit 60 is electrically connected with the main control unit 20, for driving suction rotating mechanism 71；The blade control
The control terminal of unit 70 processed is electrically connected with the main control unit 20, for driving blade cut mechanism 61；The detection control
The control terminal of unit 80 is electrically connected with the main control unit 20, for detecting the pressure state of Shang Ya travel mechanisms 41；It is described
For main control unit 20 to the sending action signal of feeding control unit 30, feeding control unit 30 drives feeding travel mechanism 31 to die cavity
Filling powder；Main control unit 20 presses the sending action signal of control unit 40 upwards, and moving machine is pressed in upper pressure control unit 40 driving
Structure 41 is by the powder extrusion forming in die cavity；Detection control unit 80 detects the pressure state of Shang Ya travel mechanisms 41 and will detection
Data W1 is output to the main control unit 20；Main control unit 20 is according to the detection data W1 of the detection control unit 80, downwards
The sending action signal of control unit 50 is pressed, the driving of control unit 50 is pushed and pushes travel mechanism 51 and adjust uniform powder extruding force degree
And complete de- material treatment process；Main control unit 20 sends suction action signal, suction control unit 60 to suction control unit 60
Drive the absorbing material of suction rotating mechanism 71；Main control unit 20 sends stock removal action signal, suction control to suction control unit 60
Unit 60 processed drives suction rotating mechanism 71 to carry out machining to material；Main control unit 20 is sent out to the suction control unit 60
Release movement signal is sent, suction control unit 60 is discharged in material to collecting pipe；Repetitive cycling said process n times；Preferably, should
Inductance core integrally forming machine control system also includes crosswise joint unit 90 and vertically movable unit；Wherein, the transverse direction
The control terminal of control unit 90 is electrically connected with the main control unit 20, for driving transverse moving mechanism 91；The vertical control
The control terminal of unit processed is electrically connected with the main control unit 20, for driving vertically movable mechanism 110.
As shown in figure 12, the inductance integrally forming machine includes pedestal frame 101, feeding travel mechanism 31, hopper 104, storage
Magazine 102, caster 103, Shang Ya travel mechanisms 41, suction rotating mechanism 71, vertically movable mechanism 110, transverse moving mechanism
91st, travel mechanism 51 and blade cut mechanism 61 are pushed；Wherein, the travel mechanism 51 that pushes is fixed on the pedestal frame
On 101；The caster 103 is fixed on described push on the mobile terminal of travel mechanism 51；The top down of the caster 103
Spill is into hollow molded cavity；The transverse shifting of storage material box 102 is set in the top of the caster 103, which is provided with import, its
Bottom is provided with outlet；The hopper 104 is vertically fixed on pedestal frame 101 and positioned at the top of the storage material box 102, it discharges
The inlet communication of mouth and the storage material box 102；The feeding travel mechanism 31 is secured transverse on the pedestal frame 101, and it is moved
Moved end is connected with the storage material box 102 and drives the storage material box 102 to be slid laterally on caster 103；The upper pressure movement
Mechanism 41, which is vertically fixed on pedestal frame 101 and drives its mobile terminal to be slid vertically in the top of the caster 103, compresses institute
State caster 103；The transverse moving mechanism 91 is secured transverse on the pedestal frame 101, and the vertically movable mechanism 110 is solid
It is scheduled on the mobile terminal of the transverse moving mechanism 91, the suction rotating mechanism 71 is fixed on the vertically movable mechanism 110
Mobile terminal on and positioned at the caster 103 top；The blade cut mechanism 61 is fixed on the pedestal frame 101 simultaneously
Positioned at the lower section of the suction rotating mechanism 71.The utility model realizes shaping-cutting integral process, is controlled by feeding
Unit 30 drives feeding travel mechanism 31 to drive Shang Ya travel mechanisms 41 will by upper pressure control unit 40 mould filling powder
Powder extrusion forming in die cavity, push travel mechanism 51 by pushing the driving of control unit 50 and adjust uniform powder extruding force degree
And de- material treatment process is completed, the absorbing material of suction rotating mechanism 71 is driven by suction control unit 60, controlled by suction
Unit 60 drives suction rotating mechanism 71 to carry out machining to material, discharges material to collection by suction control unit 60
Pipe, so as to shorten the process-cycle of FERRITE CORE, improves the processing efficiency of FERRITE CORE, and due to being molded and cutting
Cut and completed in an equipment, substantially reduce floor space, reduce the production cost of FERRITE CORE；In addition, this practicality
New one side is detected by detection control unit 80 to the pressure in forming process, on the other hand, passes through main control unit
20, the pressure data being molded every time is compared with the pressure tolerances scope set, when the change of tendency occurs in briquetting pressure
During change, reversely adjusted automatically, form negative-feedback regu- lation pattern, make pressure in the course of work ripple above and below central value all the time
It is dynamic, reach the purpose automatically controlled, without manual intervention, automaticity is high, and the uniformity of product is good.
Specifically, as shown in Fig. 2 the supply control unit 10 includes transformer T1 and breaker；Wherein, the transformation
Device T1 high-pressure side is electrically connected with AC input, after its low-pressure end series trip device respectively with the main control unit 20, give
Material control unit 30, upper pressure control unit 40, push control unit 50, suction control unit 60 and blade control unit 70
Feeder ear is electrically connected with.It is obvious that the physical circuit of the supply control unit 10 is connected as common circuit connection, the transformation
Device T1 is exchange 10KV/380V, and alternating voltage 10KV is switched into AC three-phase 380V, is the main control unit 20, feeding control
Unit 30, upper pressure control unit 40, the alternating current for pushing control unit 50, suction control unit 60 and blade control unit 70
380V feeder ears provide operating voltage, predominantly act motor and controller provides operating voltage；Also, the supply control unit
10 also include relay KM1, wherein, the R1 cable ends that its normally opened end is electrically connected with AC three-phase 380V (exchange
220V), its common port and the main control unit 20, feeding control unit 30, upper pressure control unit 40, push control unit 50,
The alternating current 220V feeder ears of suction control unit 60 and blade control unit 70 are electrically connected with, and predominantly each control unit carries
For operational control voltages.
As shown in figure 3, the main control unit 20 includes transformer T2 and controller；Wherein, the high pressure of the transformer T2
End is electrically connected with the output end of breaker, and the feeder ear of its low-pressure end and the controller is electrically connected with；The controller T2's
Control terminal respectively with the feeding control unit 30, it is upper pressure control unit 40, push control unit 50, suction control unit 60 with
And the control terminal of blade control unit 70 is electrically connected with.The transformer T2 is alternating current 220V/direct current 24V, by alternating voltage
220V switchs to alternating voltage 220V, for the main control unit 20, feeding control unit 30, it is upper pressure control unit 40, push control
The DC terminal 24V feeder ears of unit 50, suction control unit 60 and blade control unit 70 provide operating voltage；Also, institute
The control terminal of controller is stated to be electrically connected with the control terminal of the relay KM1, the major control supply control unit 10
The voltage break-make of R20, N20 cable；The control terminal of the controller and the control terminal of the relay KM2 are electrically connected with, mainly
Control the voltage break-make for the AC three-phase 380V cables that control unit 40 is pressed on this；The control terminal of the controller and the relay
Device KM3 control terminal is electrically connected with, major control this push control unit 50 AC three-phase 380V cables voltage break-make；Institute
State the control terminal of controller to be electrically connected with the control terminal of the relay KM4, the friendship of the major control blade control unit 70
Flow the voltage break-make of three-phase 380V cables；The control terminal of the controller and the control terminal of the relay KM5 are electrically connected with, main
Control the voltage break-make of the AC three-phase 380V cables of the crosswise joint unit 90；The control terminal of the controller with it is described after
Electrical equipment KM6 control terminal is electrically connected with, and the voltage of the AC three-phase 380V cables of the major control upright controling unit 100 leads to
It is disconnected；The control terminal of the controller and the control terminal of the relay KM7 are electrically connected with, the major control suction control unit 60
AC three-phase 380V cables voltage break-make；The control terminal of the controller and the control terminal of the relay KM8 electrically connect
Connect, the voltage break-make of the AC three-phase 380V cables of the major control feeding control unit 30.
As shown in figure 4, the detection control unit 80 includes detector BKR；The feeder ear of the detector BKR with it is described
Transformer T2 low-pressure end is electrically connected with, and its action signal end and the control terminal of the main control unit 20 are electrically connected with；It is upper voltage-controlled
Unit 40 processed includes relay KM2 and braking resistor R2；Wherein, the input of the relay KM2 and the breaker is defeated
Go out end to be electrically connected with, feeder ear of its output end respectively with upper Medium-voltage Motor in the Shang Ya travel mechanisms 41 is electrically connected with, and it is controlled
End processed and the control terminal of the controller are electrically connected with；The braking resistor R2 and the controller control terminal are electrically connected with,
For controlling the running speed of upper Medium-voltage Motor in the Shang Ya travel mechanisms 41.And the detector BKR in testing agency 81 consolidates
The lower end of Shang Ya travel mechanisms 41 is scheduled on, for detecting the pressure state of Shang Ya travel mechanisms 41 and exporting detection data W1
Into the main control unit 20；Then detector BKR of the main control unit 20 in the testing agency 81 detection data W1,
The sending action signal of control unit 50 is pressed downward, travel mechanism 51 is pushed so as to control and adjusts uniform powder extruding force degree；Pass through
Detector BKR and main control unit 20 in testing agency 81, by the pressure data being molded every time and the pressure tolerances scope of setting
It is compared, when the change of tendency occurs in briquetting pressure, is reversely adjusted automatically, makes pressure in the course of work all the time
Fluctuated above and below central value, reach the purpose automatically controlled, without manual intervention, automaticity is high, and the uniformity of product is good,
So as to improve the quality of production of FERRITE CORE.
As shown in figure 5, this, which pushes control unit 50, includes relay KM3 and braking resistor R3；Wherein, the relay
KM3 input is electrically connected with the 380V output ends that exchange of the breaker, and its output end pushes travel mechanism 51 with described
The feeder ear of middle lower piezoelectric machine is electrically connected with, and its control terminal and the control terminal of the controller are electrically connected with, for controlling under this
Press the voltage break-make of the exchange 380V feeder ears of travel mechanism 51；The braking resistor R3 and the controller control terminal are electrical
Connection, for controlling the running speed for pushing lower piezoelectric machine in travel mechanism 51.
As shown in fig. 6, the blade control unit 70 includes relay KM4 and braking resistor R4；Wherein, the relay
KM4 input is electrically connected with the 380V output ends that exchange of the breaker, its output end and the blade cut mechanism 61
The feeder ear of middle blade motor is electrically connected with, and its control terminal and the control terminal of the controller are electrically connected with, for controlling the knife
The voltage break-make of the exchange 380V feeder ears of piece cutting mechanism 61；The braking resistor R4 and the controller control terminal are electrical
Connection, for controlling the running speed of blade motor in the blade cut mechanism 61.
As shown in fig. 7, the crosswise joint unit 90 includes relay KM5 and braking resistor R5；Wherein, the relay
KM5 input is electrically connected with the 380V output ends that exchange of the breaker, its output end and the transverse moving mechanism 91
The feeder ear of middle cross motor is electrically connected with, and its control terminal and the control terminal of the controller are electrically connected with, for controlling the horizontal stroke
The voltage break-make of exchange 380V feeder ears to travel mechanism 91；The braking resistor R5 and the controller control terminal are electrical
Connection, for controlling the running speed of cross motor in the transverse moving mechanism 91.
As shown in figure 8, the upright controling unit 100 includes relay KM6 and braking resistor R6；Wherein, the relay
KM6 input is electrically connected with the 380V output ends that exchange of the breaker, its output end and the vertically movable mechanism 110
In the feeder ear of vertical motor be electrically connected with, its control terminal and the control terminal of the controller are electrically connected with, for controlling this perpendicular
The voltage break-make of exchange 380V feeder ears to travel mechanism 110；The braking resistor R6 and the controller control terminal electricity
Property connection, for controlling the running speed of vertical motor in the vertically movable mechanism 110.
As shown in figure 9, the suction control unit 60 includes relay KM7 and braking resistor R7；Wherein, the relay
KM7 input is electrically connected with the 380V output ends that exchange of the breaker, its output end and the suction rotating mechanism 71
The feeder ear of middle suction motor is electrically connected with, and its control terminal and the control terminal of the controller are electrically connected with, for controlling the suction
Expect the voltage break-make of the exchange 380V feeder ears of rotating mechanism 71；The braking resistor R7 and the controller control terminal are electrical
Connection, for controlling the running speed of suction motor in the suction rotating mechanism 71.
As shown in Figure 10, the feeding control unit 30 includes relay KM8 and braking resistor R8；Wherein, the relay
KM8 input is electrically connected with the 380V output ends that exchange of the breaker, its output end and the feeding travel mechanism 31
The feeder ear of middle feeding motor is electrically connected with, and its control terminal and the control terminal of the controller are electrically connected with, for controlling this to send
Expect the voltage break-make of the exchange 380V feeder ears of travel mechanism 31；The braking resistor R8 and the controller control terminal are electrical
Connection, for controlling the running speed of feeding motor in the feeding travel mechanism 31.
As shown in figure 11, a kind of inductance integrally forming machine control method；Wherein, the inductance integrally forming machine control method
Comprise the following steps：S1：Main control unit 20 drives feeding to the sending action signal of feeding control unit 30, feeding control unit 30
Travel mechanism 31 is to mould filling powder；S2：Main control unit 20 presses the sending action signal of control unit 40, upper voltage-controlled system list upwards
Member 40 drives Shang Ya travel mechanisms 41 by the powder extrusion forming in die cavity；S3：Moving machine is pressed in the detection of detection control unit 80
Detection data W1 is simultaneously output to the main control unit 20 by the pressure state of structure 41；S4：Main control unit 20 is controlled according to the detection
The detection data W1 of unit 80 processed, the sending action signal of control unit 50 is pressed downward, pushes the driving of control unit 50 and push movement
Mechanism 51 adjusts uniform powder extruding force degree and completes de- material treatment process；S5：Main control unit 20 is sent out to suction control unit 60
Suction action signal is sent, suction control unit 60 drives the absorbing material of suction rotating mechanism 71；S6：Main control unit 20 is to suction control
Unit 60 processed sends stock removal action signal；Suction control unit 60 drives suction rotating mechanism 71 to carry out machining to material；
S7：Main control unit 20 sends release movement signal to the suction control unit 60, and suction control unit 60 discharges material to receipts
Collector.
Correspondingly, step S5 also includes：Step S51：The main control unit 20 sends dynamic to crosswise joint unit 90
Make signal, the crosswise joint unit 90 drives transverse moving mechanism 91 to laterally move at the horizontal place of die cavity；Step S52：
The main control unit 20 drives vertical shifting to the sending action signal of upright controling unit 100, the upright controling unit 100
Motivation structure 110 it is vertically movable to die cavity it is vertical where at.
Step S6 also includes：Step S61：The main control unit 20 to the sending action signal of crosswise joint unit 90,
The driving of crosswise joint unit 90 transverse moving mechanism 91 laterally moves to the horizontal location of the blade control unit 70；
Step S62：The main control unit 20 drives to the sending action signal of upright controling unit 100, the upright controling unit 100
Move the vertical location of the vertically movable blade control unit 70 of mechanism 110；Step S63：The master control list
Member 20 drives blade cut mechanism 61 to enter material to the sending action signal of blade control unit 70, blade control unit 70
Row machining.
In the step S4, the main control unit 20 according to the detection data W1 of the detection control unit 80, and with
Normal data W2 is contrasted, when only detecting data W1 not in the range of normal data W2 allowable errors, the main control unit
20 just can adjust powder extruding dynamics in time to the sending action signal of control unit 50 that pushes.
The inductance integrally forming machine control method is the control flow of the control system, the supply control unit 10 with
The main control unit 20 is electrically connected with, for providing the operating voltage of the inductance core integrally forming machine control system；It is described to send
The control terminal of material control unit 30 is electrically connected with the main control unit 20, for driving feeding travel mechanism 31；The upper pressure
The control terminal of control unit 40 is electrically connected with the main control unit 20, for driving Shang Ya travel mechanisms 41；It is voltage-controlled under described
The control terminal of unit 50 processed is electrically connected with the main control unit 20, and travel mechanism 51 is pushed for driving；The suction control
The control terminal of unit 60 is electrically connected with the main control unit 20, for driving suction rotating mechanism 71；The blade control is single
The control terminal of member 70 is electrically connected with the main control unit 20, for driving blade cut mechanism 61；The detection control unit
80 control terminal is electrically connected with the main control unit 20, for detecting the pressure state of Shang Ya travel mechanisms 41；It is described vertical
The control terminal of control unit 100 is electrically connected with the main control unit 20, for driving vertically movable mechanism 110；The transverse direction
The control terminal of control unit 90 is electrically connected with the main control unit 20, for driving transverse moving mechanism 91；The master control list
For member 20 to the sending action signal of feeding control unit 30, feeding control unit 30 drives feeding travel mechanism 31 to mould filling powder
Material；Main control unit 20 presses the sending action signal of control unit 40 upwards, and upper pressure control unit 40 drives Shang Ya travel mechanisms 41 will
Powder extrusion forming in die cavity；Detection control unit 80 detects the pressure state of Shang Ya travel mechanisms 41 and will detection data W1
It is output to the main control unit 20；Main control unit 20 is pressed downward controlling according to the detection data W1 of the detection control unit 80
The sending action signal of unit 50, push the driving of control unit 50 and push travel mechanism 51 and adjust uniform powder extruding force degree and complete
De- material treatment process；The main control unit 20 drives horizontal stroke to the sending action signal of crosswise joint unit 90, crosswise joint unit 90
Where die cavity being moved to travel mechanism 91；The main control unit 20 is vertical to control to the sending action signal of upright controling unit 100
Unit 100 processed drives vertically movable mechanism 110 to be moved to where die cavity；Main control unit 20 sends suction to suction control unit 60
Action signal, suction control unit 60 drive the absorbing material of suction rotating mechanism 71；Main control unit 20 is to suction control unit 60
Stock removal action signal is sent, suction control unit 60 drives suction rotating mechanism 71 to carry out machining to material；Main control unit
20 send release movement signal to the suction control unit 60, and suction control unit 60 is discharged in material to collecting pipe；Repeat
Circulate said process n times.
Under the application of the inductance integral molding machine control system and method, the inductance integral molding machine, which improves, to be sent
Expect efficiency；Then magnetic core semi-finished product are squeezed under Shang Ya travel mechanisms 41 and the interaction for pushing travel mechanism 51；Then
The crawl of magnetic core semi-finished product is left in the die cavity of caster 103 using suction rotating mechanism 71；Then transverse moving mechanism is passed through
91 and vertically movable mechanism 110, so as to control suction rotating mechanism 71 to be molded green ferrite toroid from FERRITE CORE
Area's automatic transporting is on FERRITE CORE cutting region；Then in the presence of blade cut mechanism 61, complete to FERRITE CORE
The machining of semi-finished product, so as to complete the function that green ferrite toroid automatic transporting cuts into FERRITE CORE finished product；
Realize form forming magnetic core-cutting integration to make, changing will be cut form forming magnetic core again after completing by the gross in the prior art
The defects of processing, so as to shorten the process-cycle of product, improve processing efficiency；Because the shaping and cutting of magnetic core are at one
Completed in equipment, reduce floor space, so as to reduce its production cost.
Each embodiment is described by the way of progressive in this specification, what each embodiment stressed be and other
The difference of embodiment, identical similar portion cross-reference between each embodiment.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (6)
- A kind of 1. inductance core integrally forming machine control system, it is characterised in that：The inductance core integrally forming machine control system includes supply control unit, main control unit, feeding control unit, upper pressure Control unit, push control unit, suction control unit, blade control unit and detection control unit；Wherein,The supply control unit is electrically connected with the main control unit, for providing inductance core integrally forming machine control system The operating voltage of system；The control terminal of the feeding control unit is electrically connected with the main control unit, for driving feeding travel mechanism；The control terminal of the upper pressure control unit is electrically connected with the main control unit, for driving Shang Ya travel mechanisms；The control terminal for pushing control unit is electrically connected with the main control unit, and travel mechanism is pushed for driving；The control terminal of the suction control unit is electrically connected with the main control unit, for driving suction rotating mechanism；The control terminal of the blade control unit is electrically connected with the main control unit, for driving blade cut mechanism；The control terminal of the detection control unit is electrically connected with the main control unit, for detecting the pressure of Shang Ya travel mechanisms State；The main control unit is to feeding control unit sending action signal, and feeding control unit driving feeding travel mechanism is to die cavity Filling powder；Main control unit presses control unit sending action signal upwards, and upper pressure control unit drives Shang Ya travel mechanisms by mould The powder extrusion forming of intracavitary；Detection data W1 is simultaneously output to by the pressure state of detection control unit detection Shang Ya travel mechanisms The main control unit；Main control unit is pressed downward control unit sending action according to the detection data W1 of the detection control unit Signal, push control unit driving and push the uniform powder extruding force degree of travel mechanism's adjustment and complete de- material treatment process；Master control Unit sends suction action signal, suction control unit driving suction rotating mechanism absorbing material to suction control unit；Master control Unit sends stock removal action signal to suction control unit, and suction control unit driving suction rotating mechanism is cut material Processing；Main control unit sends release movement signal to the suction control unit, and suction control unit discharges material to collecting pipe It is interior；Repetitive cycling said process n times.
- A kind of 2. inductance core integrally forming machine control system according to claim 1, it is characterised in that：The described inductance Magnetic core integrally forming machine control system also includes crosswise joint unit and vertically movable unit；Wherein, the crosswise joint list The control terminal of member is electrically connected with the main control unit, for driving transverse moving mechanism；The control of the upright controling unit End is electrically connected with the main control unit, for driving vertically movable mechanism.
- A kind of 3. inductance core integrally forming machine control system according to claim 1, it is characterised in that：The power supply control Unit processed includes transformer T1 and breaker；Wherein, the high-pressure side of the transformer T1 is electrically connected with AC input, its After low-pressure end series trip device respectively with the main control unit, feeding control unit, it is upper pressure control unit, push control unit, The feeder ear of suction control unit and blade control unit is electrically connected with.
- A kind of 4. inductance core integrally forming machine control system according to claim 3, it is characterised in that：The master control list Member includes transformer T2 and controller；Wherein, the high-pressure side of the transformer T2 is electrically connected with the output end of breaker, and its is low Pressure side and the feeder ear of the controller are electrically connected with；The control terminal of the controller T2 respectively with the feeding control unit, Upper pressure control unit, the control terminal electric connection for pushing control unit, suction control unit and blade control unit.
- A kind of 5. inductance core integrally forming machine control system according to claim 4, it is characterised in that：The detection control Unit processed includes detector BKR；The low-pressure end of the feeder ear of the detector BKR and the transformer T2 is electrically connected with, its Action signal end and the control terminal of the main control unit are electrically connected with.
- 6. a kind of inductance core integrally forming machine control system according to any one of claim 3-5 claim, its It is characterised by：The feeding control unit includes relay KM8 and braking resistor R8；Wherein, the input of the relay KM8 It is electrically connected with the output end of the breaker, its output end feeder ear with feeding motor in the feeding mobile unit respectively It is electrically connected with, its control terminal and the control terminal of the controller are electrically connected with；The braking resistor R8 and the controller control End processed is electrically connected with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201720904834.4U CN206976160U (en) | 2017-07-24 | 2017-07-24 | A kind of inductance core integrally forming machine control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720904834.4U CN206976160U (en) | 2017-07-24 | 2017-07-24 | A kind of inductance core integrally forming machine control system |
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| CN206976160U true CN206976160U (en) | 2018-02-06 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109308971A (en) * | 2018-08-20 | 2019-02-05 | 海宁华悦电子有限公司 | A kind of magnetic core processing unit (plant) |
| CN109448981A (en) * | 2018-11-13 | 2019-03-08 | 中磁电科有限公司 | A kind of magnet ring processing method |
-
2017
- 2017-07-24 CN CN201720904834.4U patent/CN206976160U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109308971A (en) * | 2018-08-20 | 2019-02-05 | 海宁华悦电子有限公司 | A kind of magnetic core processing unit (plant) |
| CN109308971B (en) * | 2018-08-20 | 2020-08-25 | 海宁华悦电子有限公司 | Magnetic core processingequipment |
| CN109448981A (en) * | 2018-11-13 | 2019-03-08 | 中磁电科有限公司 | A kind of magnet ring processing method |
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Granted publication date: 20180206 Termination date: 20210724 |