CN203839685U - Automatic pressing device for commutator - Google Patents
Automatic pressing device for commutator Download PDFInfo
- Publication number
- CN203839685U CN203839685U CN201420273787.4U CN201420273787U CN203839685U CN 203839685 U CN203839685 U CN 203839685U CN 201420273787 U CN201420273787 U CN 201420273787U CN 203839685 U CN203839685 U CN 203839685U
- Authority
- CN
- China
- Prior art keywords
- commutator
- cylinder
- rebound
- pressure setting
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Motor Or Generator Current Collectors (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model relates to an automatic pressing device for a commutator. The automatic pressing device is used for pressing molding of bakelite powders and copper bars of the commutator. The automatic pressing device comprises a machine frame, a pressing mechanism arranged on the machine frame, a positioning mechanism, a transition mechanism, a pushing mechanism and an automatic control apparatus. The automatic pressing device for the commutator provided in the utility model can solve the problem of low manual carrying efficiency and poor security in the prior art, thereby realizing automation control of commutator pre-combination piece feeding, bakelite powder pressing and commutator pressed product discharging, saving human cost, and improving production safety; and the automatic pressing device has a good application prospect.
Description
Technical field
The utility model relates to commutator for motor production equipment field, particularly the automatic pressure setting of a kind of commutator.
Background technology
The manufacturing process of commutator comprises extruding, drawing, punching, screening, compacting, solidifies, car endoporus, turning, sanding and polishing process, wherein suppression process is that pre-commutator sub-assembly (and sub-assembly of commutator segment and plastics) is entered to compacting tool set and delivered to pressure setting by artificial mode, then add phenolic moulding powder to carry out compression process, then by carrying out next step processing after manually commutator stampings being taken out from pressure setting.
There is following problem in existing commutator suppression process, first, adopts artificial mode toward feeding and feeding in pressure setting, inefficiency; Secondly, manual operation fail safe is low.So, be necessary that a kind of pressure setting automatically of design combines compacting to the pre-sub-assembly of commutator and phenolic moulding powder.
Utility model content
In order to overcome the problems referred to above, the utility model provides a kind of commutator automatic pressure setting, realizes the automation of the pre-sub-assembly of commutator and phenolic moulding powder pressing process.
The concrete technical scheme that the utility model adopts is to provide the automatic pressure setting of a kind of commutator, for the combination of copper segment and bakelite, it is characterized in that: described automatic pressure setting comprises frame and is arranged on briquetting machine, detent mechanism, transition mechanism and the delivery device in described frame;
Described briquetting machine comprises mould bases, mould and compacting oil cylinder, for by pre-phenolic moulding powder pressing-in commutator sub-assembly;
Described detent mechanism arranges positioning cylinder, for pre-commutator sub-assembly being pressed into the template of described mould;
Described transition mechanism arranges rebound, and described rebound arranges several commutator die cavitys, for placing the pre-sub-assembly of commutator;
Described delivery device comprises rebound cylinder, middle template cylinder and lower bolster cylinder, described rebound cylinder is fixedly connected with described rebound, described middle template cylinder is fixedly connected with the middle template of described mould, and described lower bolster cylinder is fixedly connected with the lower bolster of described mould.
Further, the automatic pressure setting of described commutator also comprises automatic control equipment, and described briquetting machine, detent mechanism and delivery device are electrically connected with described automatic control equipment respectively.
Further, described mould comprises cope match-plate pattern, middle template and lower bolster, on described cope match-plate pattern, establishes material basket, several commutator station die cavitys of described middle template-setup, described lower bolster arranges several counterdie mandrels, and described counterdie mandrel is corresponding with described commutator station die cavity.
Further, described compacting oil cylinder below arranges briquetting, and described briquetting is corresponding with the material chamber on described cope match-plate pattern.
Further, described positioning cylinder below is fixedly installed location-plate, and some reference columns are set on described location-plate, and described reference column position is corresponding with commutator die cavity on described rebound.
The beneficial effects of the utility model are, in prior art, two of the pre-sub-assembly of commutator and phenolic moulding powder combination pressing processes adopt artificial mode that pre-commutator sub-assembly is entered to compacting tool set, and compacting tool set be also by a dead lift to pressure setting, commutator stampings after compression process are again by manually taking out, compacting efficiency is low, and has potential safety hazard; Adopt the technical solution of the utility model, all realize automation control from the compacting that is fed to phenolic moulding powder of the pre-sub-assembly of commutator and the discharging of commutator stampings, save human cost, improve the fail safe of producing, have a good application prospect.
Brief description of the drawings
In order to be illustrated more clearly in the technical scheme in the utility model embodiment technology, to the accompanying drawing of required use in embodiment technical description be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the utility model embodiment
Fig. 2 is the vertical view of the utility model embodiment
In figure, 1, frame; 2, transition mechanism; 21, rebound; 22, rebound cylinder; 3, detent mechanism; 31, positioning cylinder; 32, location-plate; 4, briquetting machine; 41, compacting oil cylinder; 42, mould bases; 43, mould; 44, briquetting; 45, middle template cylinder; 46, lower bolster cylinder;
Embodiment
Below in conjunction with drawings and Examples, the automatic pressure setting of the commutator the utility model proposes is described in further detail.According to following explanation and claims, advantage of the present utility model and feature will be clearer, it should be noted that, accompanying drawing all adopts form and the non-ratio accurately of simplification, only for convenient, the object of aid illustration the utility model embodiment lucidly.
Referring to Fig. 1 and Fig. 2, for the structural representation of the automatic pressure setting preferred embodiment of a kind of commutator of the utility model, the automatic pressure setting of this commutator comprises frame 1, be arranged on briquetting machine 4, detent mechanism 3, transition mechanism 2, delivery device and automatic control equipment in frame 1, briquetting machine 4, detent mechanism 3 and delivery device are electrically connected with automatic control equipment respectively.
Rebound 21 is set on transition mechanism 2, several commutator die cavitys are set on rebound 21, rebound 21 is fixedly connected with rebound cylinder 22, before carrying out suppression process, pre-commutator sub-assembly is placed in the commutator die cavity of rebound 21, start rebound cylinder 22, rebound 21 is pushed to detent mechanism 3.
Detent mechanism 3 is arranged on the rear of transition mechanism 2, positioning cylinder 31 is set on it, positioning cylinder 31 belows arrange location-plate 32, several reference columns are set on location-plate 32, the position of this reference column is corresponding with the position of commutator die cavity on rebound 2, the length of reference column enough by pre-commutator sub-assembly from rebound head into mould template, in before detent mechanism starts, the middle template of mould and lower bolster are pushed to detent mechanism 3 by template cylinder 45 and lower bolster cylinder 46, so that detent mechanism 3 is by the middle template of pre-commutator sub-assembly press-in die 43.
Briquetting machine 4 is for by pre-phenolic moulding powder pressing-in commutator sub-assembly, it comprises mould bases 42, mould 43 and compacting oil cylinder 41, wherein mould 43 comprises cope match-plate pattern, middle template and lower bolster, on cope match-plate pattern, establish material basket, be used for placing bakelite powder agglomates, several commutator station die cavitys of middle template-setup, lower bolster arranges several counterdie mandrels; Wherein, the effect of counterdie mandrel is to realize the moulding of phenolic moulding powder and fixing, and the position of counterdie mandrel is corresponding with commutator work bit position in middle template, and the material chamber of the shape of counterdie mandrel and commutator stampings phenolic moulding powder matches; Compacting oil cylinder 41 is arranged on the top of mould bases 42, the below of compacting oil cylinder 41 arranges briquetting 44, the position of this briquetting 44 is corresponding with the material chamber on cope match-plate pattern, the material of cope match-plate pattern that when work of this pressure setting, bakelite powder agglomates is placed in to mould is indoor, compacting oil cylinder 41 is exerted pressure to phenolic moulding powder from vertical direction, by pre-phenolic moulding powder pressing-in commutator sub-assembly; Before briquetting machine 4 starts, middle template cylinder 45 and lower bolster cylinder 46 are returned to briquetting machine 4 by the middle template of mould 43 and lower bolster from detent mechanism 3, to facilitate briquetting machine 4 by pre-phenolic moulding powder pressing-in commutator sub-assembly; After having suppressed, middle template and lower bolster are pushed to stampings collecting box by middle template cylinder 45 and lower bolster cylinder 46.
Operation principle of the present utility model is, pre-commutator sub-assembly is placed in the commutator die cavity of rebound, and the material of cope match-plate pattern that bakelite powder agglomates is placed in to mould is indoor; Start automatic control equipment, rebound cylinder pushes to detent mechanism by rebound, simultaneously, middle template and lower bolster are pushed to detent mechanism by template cylinder and lower bolster cylinder, rebound is placed in the top of template and lower bolster like this, and detent mechanism is by the commutator station die cavity of pre-commutator sub-assembly template from rebound is pressed onto; Complete behind location, middle template and lower bolster are returned to briquetting machine by middle template cylinder and lower bolster cylinder, and at this moment, briquetting machine starts, compacting oil cylinder applies the pressure of vertical direction to bakelite powder agglomates, phenolic moulding powder is pressed in the pre-sub-assembly of commutator and completes pressing process; In last, middle template and lower bolster are pushed to stampings collecting box by template cylinder and lower bolster cylinder, and stampings are therefrom poured out in template, is placed in stampings collecting box.
In sum, the beneficial effects of the utility model are, in prior art, two of the pre-sub-assembly of commutator and phenolic moulding powder combination pressing processes adopt artificial mode that pre-commutator sub-assembly is entered to compacting tool set, and compacting tool set be also by a dead lift to pressure setting, commutator stampings after compression process are again by manually taking out, compacting efficiency is low, and has potential safety hazard; Adopt the technical solution of the utility model, all realize automation control from the compacting that is fed to phenolic moulding powder of the pre-sub-assembly of commutator and the discharging of commutator stampings, save human cost, improve the fail safe of producing, have a good application prospect.
Above-described specific embodiment; the purpose of this utility model, technical scheme and beneficial effect are further described; institute is understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment of making, be equal to replacement, improvement etc., within all should being included in protection range of the present utility model.
Claims (5)
1. the automatic pressure setting of commutator, for the injection-compression molding of copper segment and bakelite, is characterized in that: described automatic pressure setting comprises frame and is arranged on briquetting machine, detent mechanism, transition mechanism and the delivery device in described frame;
Described briquetting machine comprises mould bases, mould and compacting oil cylinder, for by pre-phenolic moulding powder pressing-in commutator sub-assembly;
Described detent mechanism arranges positioning cylinder, for pre-commutator sub-assembly being pressed into the template of described mould;
Described transition mechanism arranges rebound, and described rebound arranges several commutator die cavitys, for placing the pre-sub-assembly of commutator;
Described delivery device comprises rebound cylinder, middle template cylinder and lower bolster cylinder, described rebound cylinder is fixedly connected with described rebound, described middle template cylinder is fixedly connected with the middle template of described mould, and described lower bolster cylinder is fixedly connected with the lower bolster of described mould.
2. the automatic pressure setting of commutator according to claim 1, is characterized in that: the automatic pressure setting of described commutator also comprises automatic control equipment, and described briquetting machine, detent mechanism and delivery device are electrically connected with described automatic control equipment respectively.
3. the automatic pressure setting of commutator according to claim 2, it is characterized in that: described mould comprises cope match-plate pattern, middle template and lower bolster, on described cope match-plate pattern, establish material basket, several commutator station die cavitys of described middle template-setup, described lower bolster arranges several counterdie mandrels, and described counterdie mandrel is corresponding with described commutator station die cavity.
4. the automatic pressure setting of commutator according to claim 3, is characterized in that: described compacting oil cylinder below arranges briquetting, and described briquetting is corresponding with the material chamber on described cope match-plate pattern.
5. the automatic pressure setting of commutator according to claim 4, is characterized in that: described positioning cylinder below is fixedly installed location-plate, and some reference columns are set on described location-plate, and described reference column position is corresponding with commutator die cavity on described rebound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420273787.4U CN203839685U (en) | 2014-05-27 | 2014-05-27 | Automatic pressing device for commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420273787.4U CN203839685U (en) | 2014-05-27 | 2014-05-27 | Automatic pressing device for commutator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203839685U true CN203839685U (en) | 2014-09-17 |
Family
ID=51517484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420273787.4U Active CN203839685U (en) | 2014-05-27 | 2014-05-27 | Automatic pressing device for commutator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203839685U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365252A (en) * | 2015-11-20 | 2016-03-02 | 华瑞电器股份有限公司 | Automatic pressing device |
| CN105365260A (en) * | 2015-11-20 | 2016-03-02 | 华瑞电器股份有限公司 | Automatic compression molding method for pressing device |
| CN113020385A (en) * | 2021-04-14 | 2021-06-25 | 浙江长城换向器有限公司 | Commutator pressing production equipment |
-
2014
- 2014-05-27 CN CN201420273787.4U patent/CN203839685U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365252A (en) * | 2015-11-20 | 2016-03-02 | 华瑞电器股份有限公司 | Automatic pressing device |
| CN105365260A (en) * | 2015-11-20 | 2016-03-02 | 华瑞电器股份有限公司 | Automatic compression molding method for pressing device |
| CN113020385A (en) * | 2021-04-14 | 2021-06-25 | 浙江长城换向器有限公司 | Commutator pressing production equipment |
| CN113020385B (en) * | 2021-04-14 | 2022-11-11 | 浙江长城换向器有限公司 | Commutator pressing production equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204262173U (en) | A kind of continuous stamping die manufacturing automobile fog light movable contact spring | |
| CN203426279U (en) | Continuous stamping die for manufacturing backboard communication connector terminal | |
| CN104384352B (en) | A kind of manufacture can the continuous stamping die of threading device antenna terminal | |
| CN203839685U (en) | Automatic pressing device for commutator | |
| CN203853457U (en) | Material ejection type material falling punching composite mold | |
| CN103495655B (en) | Cleaner sealing plate continuous stamping forming die tool and feed mechanism | |
| CN104438833B (en) | A kind of continuous stamping die manufacturing threading device talk bonder terminal | |
| CN203578515U (en) | Novel die set with fine blanking and cold extruding functions | |
| CN205464316U (en) | Inductance duplex position processingequipment | |
| CN204122603U (en) | A kind of negative angle bending die tool | |
| CN203725654U (en) | Four-linkage hinge circle rolling equipment | |
| CN101733822B (en) | Ceramic automatic hot press | |
| CN205414161U (en) | Continuous stamping die of production electrical apparatus class spring leaf | |
| CN203779891U (en) | Semi-automatic drum brake pad pressing machine | |
| CN203417990U (en) | Thin-plate metal part swaging and edge trimming composite forming die | |
| CN204234579U (en) | A kind of continuous stamping die of manufacturing intelligence threading device structure part | |
| CN205056800U (en) | Car body hinge bracket upgrades continuous mould | |
| CN204834336U (en) | A double -cylinder briquetting machine for multipolar magnetic ring one shot forming of neodymium iron boron anisotropic | |
| CN104588476B (en) | The single-station composite precision die tool of processing vehicle synchronous taper ring gear and method thereof | |
| CN205414111U (en) | Make continuous stamping die of high electric current transmission connector hardware product | |
| CN203751118U (en) | Automatic forming production line of cake mold | |
| CN202725769U (en) | Automatic die-pressing die-cutting machine | |
| CN205496386U (en) | Two kinds of automatic punching press compound dies of special -shaped product | |
| CN205673587U (en) | A kind of automatic powder feeding filler device | |
| CN206250546U (en) | Plastic cement female seat terminal forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |