CN206966814U - One kind combination line automatic welding device - Google Patents
One kind combination line automatic welding device Download PDFInfo
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- CN206966814U CN206966814U CN201720518064.XU CN201720518064U CN206966814U CN 206966814 U CN206966814 U CN 206966814U CN 201720518064 U CN201720518064 U CN 201720518064U CN 206966814 U CN206966814 U CN 206966814U
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- winding displacement
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Abstract
The utility model provides a kind of combination line automatic welding device, including mainframe box, left bank line tool and right winding displacement tool, the front end of mainframe box is provided with welder base, the preceding surface of mainframe box is provided with welding machine electric power electrode, mainframe box passes through welding machine electric power electrode connecting welding structure, welding structure is by double knife soldering tip, electrode radiator, cooling fan, stepping walks motor and welding machine walks rail mechanism composition, the stepping motor that walks is walked above rail mechanism installed in welding machine, welding machine, which is walked, is provided with double knife soldering tip on front side of rail mechanism, electrode radiator is provided with the top of double knife soldering tip, cooling fan is provided with the top of the electrode radiator;The utility model has following beneficial effect:With advantages below, joint dimension is shorter, meets that SR outward appearances and line end are fixed and required, wire rod spacing is fixed, and wire rod does not intersect, and high frequency characteristics is moderately good, and winding displacement welding working specification is easy to learn.
Description
Technical field
The utility model is a kind of combination line automatic welding device, belongs to machinery equipment field.
Background technology
Data splitting line generally except basic wire, also various functions distribution, line-end connector, is mutually connected between line and line
Connect the functions such as common completion transmission numeral, analog signal.Welding between basic wire and distribution is a kind of comparatively laborious and difficult
Work, due to weldering wire size it is short, solder joint is more, and direct butt welding need to first cover heat-shrinkable T bush, and welding efficiency is low, and easily cause
Short circuit, the mutation of joint high-frequency resistance etc. are electrically bad, and yields is relatively low.
Several shortcomings be present in traditional welding method:1st, every wire rod needs to put on sleeve pipe in advance, very time-consuming;2nd, wire rod
Butt welding needs skilled welding employee to operate, and labor cost is high;3rd, heat-shrinkable T bush has been pushed away after welding;4th, line sequence is more random, mutual shadow
Ring, be not easy to make in order;5th, whole interface length needs longer, and apparent size and SR fix line end intensity;6th, wire rod spacing is not fixed,
Coupling part high-frequency resistance produces mutation, influences high frequency characteristics, so product majority does not cross eye pattern test.
Utility model content
In view of the deficienciess of the prior art, the utility model purpose is to provide a kind of combination line automatic welding device, with
Solve the problems, such as to propose in above-mentioned background technology, the utility model is easy to use, easy to operation, ingenious in design, improves market
Competitiveness.
To achieve these goals, the utility model is to realize by the following technical solutions:One kind combination line is automatic
Welding equipment, including mainframe box, left bank line tool and right winding displacement tool, the front end of the mainframe box are provided with welder base,
Left bank line tool and right winding displacement tool are placed with the welder base, the preceding surface of the mainframe box is provided with welding machine electric power
Electrode, the mainframe box are walked by welding machine electric power electrode connecting welding structure, the welding structure by double knife soldering tip, stepping
Motor and welding machine walk rail mechanism composition, and the stepping motor that walks walks rail mechanism top installed in welding machine, and the welding machine walks rail
Double knife soldering tip is provided with front side of mechanism;
The rear of the left bank line tool is provided with left line ball iron plate, is provided with groove on front side of the left bank line tool, institute
The cantankerous magnet that is internally provided with of groove is stated, the upper surface of the left bank line tool is placed with tool posting, the left bank line
The right-hand member of tool is connected with left cored wire winding displacement tool;
The rear of the right winding displacement tool is provided with right line ball iron plate, is provided with groove on front side of the right winding displacement tool, institute
The right strong magnet that is internally provided with of groove is stated, the upper surface of the right winding displacement tool is placed with distribution winding displacement tool, the right row
The left end of line tool is connected with right cored wire winding displacement tool.
Further, the left line ball iron plate is provided with two, is opened in the groove on front side of left bank line tool provided with two, two
Individual inside grooves are provided with cantankerous magnet, and the position of the left line ball iron plate is corresponding with the position of groove, when left line ball iron
When piece rotates to groove location, the front side surface of left line ball iron plate is parallel with the front side surface of groove.
Further, electrode radiator is provided with the top of the double knife soldering tip, is set at the top of the electrode radiator
It is equipped with cooling fan.
Further, the right line ball iron plate is provided with two, is opened in the groove on front side of right winding displacement tool provided with two, two
Individual inside grooves are provided with right strong magnet, and the position of the right line ball iron plate is corresponding with the position of groove, when right line ball iron
When piece rotates to groove location, the front side surface of right line ball iron plate is parallel with the front side surface of groove.
Further, welding fixture is provided with the welder base, welding fixture is provided with left bank line tool, right winding displacement
Tool, left bank line tool are used for the left side line that is fixedly clamped with being provided with PCB positioning seats, the left bank line tool on right winding displacement tool
Material, the right winding displacement tool are used for the right side wire rod that is fixedly clamped.
The beneficial effects of the utility model:A kind of combination line automatic welding device of the present utility model, has advantages below,
1st, joint dimension is shorter, meets that SR outward appearances and line end are fixed and required;2nd, wire rod spacing is fixed, and wire rod does not intersect, and high frequency characteristics is steady
It is fixed good;3rd, winding displacement welding working specification is easy to learn, is adapted to common employee's operation;4th, product fine rate is high;5th, automation mechanized operation has
There is higher cost advantage.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, other spies of the present utility model
Sign, objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural representation for combining line automatic welding device of the utility model;
Fig. 2 is a kind of left bank line tool schematic diagram for combining line automatic welding device of the utility model;
Fig. 3 is a kind of right winding displacement tool schematic diagram for combining line automatic welding device of the utility model;
In figure:1- mainframe boxes, 2- left bank lines tool, the right winding displacement tools of 3-, 11- welder bases, 12- wire rods, 13- welding machines electricity
Walk motor, 18- welding machines of the double knife soldering tip of source electrode, 14-, 15- electrodes radiator, 16- cooling fans, 17- steppings walks trailer
The left line ball iron plate of structure, 21-, the cantankerous magnet of 22-, 23- tools walk the left cored wire winding displacement tool of frame, 24-, the right line ball iron plates of 31-,
The right strong magnets of 32-, 33- distribution winding displacements tool, the right cored wire winding displacement tools of 35-.
Embodiment
Technological means, creation characteristic, reached purpose and effect to realize the utility model are easy to understand, below
With reference to embodiment, the utility model is expanded on further.
Fig. 1 to Fig. 3 is referred to, the utility model provides a kind of technical scheme:One kind combination line automatic welding device, including
Mainframe box 1, left bank line tool 2 and right winding displacement tool 3, the front end of mainframe box 1 are provided with welder base 11, on welder base 11
Left bank line tool 2 and right winding displacement tool 3 are placed with, the preceding surface of mainframe box 1 is provided with welding machine electric power electrode 13, mainframe box 1
By the connecting welding structure of welding machine electric power electrode 13, welding structure is by double knife soldering tip 14, electrode radiator 15, cooling fan
16th, stepping walks motor 18 and welding machine is walked rail mechanism 18 and formed, and the stepping motor 18 that walks is walked on rail mechanism 18 installed in welding machine
Side, the front side that welding machine walks rail mechanism 18 are provided with double knife soldering tip 14, and the top of double knife soldering tip 14 is provided with electrode radiator
15, the top of electrode radiator 15 is provided with cooling fan 16;
The rear of left bank line tool 2 is provided with left line ball iron plate 21, and the front side of left bank line tool 2 is provided with groove, groove
Cantankerous magnet 22 is internally provided with, the upper surface of left bank line tool 2 is placed with tool posting 23, the right-hand member of left bank line tool 2
It is connected with left cored wire winding displacement tool 24;
The rear of right winding displacement tool 3 is provided with right line ball iron plate 31, and the front side of right winding displacement tool 3 is provided with groove, groove
Right strong magnet 32 is internally provided with, the upper surface of right winding displacement tool 3 is placed with distribution winding displacement tool 33, a left side for right winding displacement tool 3
End is connected with right cored wire winding displacement tool 34.
Left line ball iron plate 21 is provided with two, and the groove for being opened in the front side of left bank line tool 2 is provided with two, two inside grooves
Cantankerous magnet 22 is provided with, the position of left line ball iron plate 21 is corresponding with the position of groove, when left line ball iron plate 21 rotates to
During groove location, the front side surface of left line ball iron plate 21 is parallel with the front side surface of groove.
Right line ball iron plate 31 is provided with two, and the groove for being opened in the right front side of winding displacement tool 3 is provided with two, two inside grooves
Right strong magnet 32 is provided with, the position of right line ball iron plate 31 is corresponding with the position of groove, when right line ball iron plate 31 rotates to
During groove location, the front side surface of right line ball iron plate 31 is parallel with the front side surface of groove.
Welding fixture is provided with welder base 11, welding fixture is provided with left bank line tool 2, right winding displacement tool 3, left bank
Line tool 2 is used for the left side wire rod that is fixedly clamped, right winding displacement with being provided with PCB positioning seats, left bank line tool 2 on right winding displacement tool 3
Tool 3 is used for the right side wire rod that is fixedly clamped.
The utility model provides a kind of technical scheme:A kind of welding method for combining line automatic welding device, including it is following
Step:Two groups of wire rods 12 to be welded are arranged into clamping admittedly in order respectively using left bank line tool 2 and right winding displacement tool 3
It is fixed;
Wire stripping material skin is carried out to the wire rod 12 after fixation to handle and be cut into the length of needs, and wicking then is carried out to wire rod 12
Processing;
The left bank line tool 2 for fixing wire rod 12 and right winding displacement tool 3 are separately fixed on welding fixture, in left bank
The pcb board of pre- upper tin is placed between line tool 2 and right winding displacement tool 3, make the cored wire ends of two groups of wire rods 12 respectively with pcb board
On treat solder joint correspond;
Disposably two groups of wire rods and pcb board are welded using double knife soldering tip 14.
As one embodiment of the present utility model:The place that left bank line tool 2 and right winding displacement tool 3 are used for after pre- peeling
Reason, including wire rod 12 arrange fixation in order, then the skin of wire stripping material 12 and the length for being cut into needs, then complete wire rod 12 and soak
Tin.
Double knife soldering tip 14 is used for the welding of wire rod 12 and PCB and PCB and distribution.
When actual use, after sequencing line on left bank line tool 2 and right winding displacement tool 3, left line ball iron plate 21
And right line ball iron plate 31 is overturn, due to left bank line tool 2 and the front side of right winding displacement tool 3 studs with cantankerous magnet 22 and the right side is strong
Magnet 32, so as to hold left line ball iron plate 21 and right line ball iron plate 31, play a part of being fixed wire rod 12.
Base point or so two parts are welded, are respectively put into left bank line tool 2 and right winding displacement tool 3, PCB is put in centre in advance
Plate, pcb board want pre- upper tin.Two groups of wire rods 12 of the completion peeling wicking of wire rod 12 are fixed on left bank line tool 2 and right winding displacement is controlled
On tool 3, then it is pushed on double knife soldering tip 14, starts mainframe box 1, you can is disposable to complete welding.
Mainframe box 1 has more powerful moment power output and the metastable driving knot that walks of essence compared with common bonding machine
Structure.Mainframe box can be set including relevant parameters such as weld interval, welding temperature, dwell times, and power output is powerful can be light
Meet that the special double moment of knife soldering tip 14 reaches setting welding temperature, and each welding zone temperature equalization, solder joint are uniformly firm;It is precisely steady
The fixed driving structure that walks then ensures that soldering tip walks accurately, pressure stability.It is disposable complete with accurate welding fixture perfect cooperation
Butt welding between Cheng Duogen distributions, more efficient, better quality.
50 groups of samples of data splitting line of this technology specification test manufacture are taken charge of through me and the test of client is used and verified, all logical
The test of high frequency signal eye diagram and internet actual machine test are crossed, it is no to find any influence transmission technology and use defect.
The advantages of general principle and principal character of the present utility model and the utility model has been shown and described above, for
For those skilled in the art, it is clear that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and without departing substantially from this
In the case of the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the utility model is by institute
Attached claim rather than described above limit, it is intended that will fall in the implication and scope of the equivalency of claim
All changes are included in the utility model.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (5)
1. one kind combination line automatic welding device, including mainframe box, left bank line tool and right winding displacement tool, it is characterised in that:
The front end of the mainframe box is provided with welder base, and left bank line tool and right winding displacement tool are placed with the welder base,
The preceding surface of the mainframe box is provided with welding machine electric power electrode, the mainframe box by welding machine electric power electrode connecting welding structure,
The welding structure walks motor by double knife soldering tip, stepping and welding machine is walked rail mechanism and formed, and the stepping walks motor peace
Walked mounted in welding machine above rail mechanism, the welding machine, which is walked, is provided with double knife soldering tip on front side of rail mechanism;
The rear of the left bank line tool is provided with left line ball iron plate, and groove is provided with front side of the left bank line tool, described recessed
Groove is internally provided with cantankerous magnet, and the upper surface of the left bank line tool is placed with tool posting, the left bank line tool
Right-hand member be connected with left cored wire winding displacement tool;
The rear of the right winding displacement tool is provided with right line ball iron plate, and groove is provided with front side of the right winding displacement tool, described recessed
Groove is internally provided with right strong magnet, and the upper surface of the right winding displacement tool is placed with distribution winding displacement tool, and the right winding displacement is controlled
The left end of tool is connected with right cored wire winding displacement tool.
A kind of 2. combination line automatic welding device according to claim 1, it is characterised in that:The left line ball iron plate is provided with
Two, it is opened in the groove on front side of left bank line tool and is provided with two, two inside grooves are provided with cantankerous magnet, the left pressure
The position of line iron plate is corresponding with the position of groove, when left line ball iron plate rotates to groove location, the front side of left line ball iron plate
Surface is parallel with the front side surface of groove.
A kind of 3. combination line automatic welding device according to claim 1, it is characterised in that:The top of the double knife soldering tip
Portion is provided with electrode radiator, and cooling fan is provided with the top of the electrode radiator.
A kind of 4. combination line automatic welding device according to claim 1, it is characterised in that:The right line ball iron plate is provided with
Two, it is opened in the groove on front side of right winding displacement tool and is provided with two, two inside grooves are provided with right strong magnet, the right pressure
The position of line iron plate is corresponding with the position of groove, when right line ball iron plate rotates to groove location, the front side of right line ball iron plate
Surface is parallel with the front side surface of groove.
A kind of 5. combination line automatic welding device according to claim 1, it is characterised in that:Set on the welder base
There is welding fixture, welding fixture is provided with left bank line tool, right winding displacement tool, and left bank line tool on right winding displacement tool with being provided with
PCB positioning seats, the left bank line tool are used for the left side wire rod that is fixedly clamped, and the right winding displacement tool is used for the right-hand line that is fixedly clamped
Material.
Priority Applications (1)
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CN201720518064.XU CN206966814U (en) | 2017-05-11 | 2017-05-11 | One kind combination line automatic welding device |
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CN201720518064.XU CN206966814U (en) | 2017-05-11 | 2017-05-11 | One kind combination line automatic welding device |
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CN206966814U true CN206966814U (en) | 2018-02-06 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107096975A (en) * | 2017-05-11 | 2017-08-29 | 惠州市升华科技有限公司 | One kind combination line automatic welding device and its welding method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107096975A (en) * | 2017-05-11 | 2017-08-29 | 惠州市升华科技有限公司 | One kind combination line automatic welding device and its welding method |
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