CN107096975A - One kind combination line automatic welding device and its welding method - Google Patents
One kind combination line automatic welding device and its welding method Download PDFInfo
- Publication number
- CN107096975A CN107096975A CN201710328286.XA CN201710328286A CN107096975A CN 107096975 A CN107096975 A CN 107096975A CN 201710328286 A CN201710328286 A CN 201710328286A CN 107096975 A CN107096975 A CN 107096975A
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- tool
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- winding displacement
- groove
- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title description 4
- 238000006073 displacement reaction Methods 0.000 claims abstract description 54
- 238000004804 winding Methods 0.000 claims abstract description 54
- 238000005476 soldering Methods 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 72
- 229910052742 iron Inorganic materials 0.000 claims description 36
- 238000009826 distribution Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000001429 stepping effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000035772 mutation Effects 0.000 description 2
- 208000001692 Esotropia Diseases 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/38—Conductors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The present invention provides a kind of combination line automatic welding device, including mainframe box, left bank line tool and right winding displacement tool, the front end of mainframe box is provided with welder base, the preceding surface of mainframe box is provided with welding machine electric power electrode, mainframe box passes through welding machine electric power electrode connecting welding structure, welding structure is by double knife soldering tip, electrode radiator, cooling fan, stepping walks motor and welding machine walks rail mechanism composition, the stepping motor that walks is walked above rail mechanism installed in welding machine, welding machine, which is walked, is provided with double knife soldering tip on front side of rail mechanism, electrode radiator is provided with the top of double knife soldering tip, cooling fan is provided with the top of the electrode radiator；The present invention has following beneficial effect：With advantages below, joint dimension is shorter, meets SR outward appearances and line end is fixed and required, wire rod spacing is fixed, and wire rod does not intersect, and high frequency characteristics is moderately good, and winding displacement welding operation specification is easy to learn.
Description
Technical field
The present invention is a kind of combination line automatic welding device, belongs to machinery equipment field.
Background technology
Data splitting line generally except basic wire, also various functions distribution, line-end connector, is mutually connected between line and line
Connect the functions such as common completion transmission numeral, analog signal.Welding between basic wire and distribution is a kind of comparatively laborious and difficult
Work, due to weldering wire size it is short, solder joint is more, and direct butt welding need to first cover heat-shrinkable T bush, and welding efficiency is low, and easily causes
Short circuit, the mutation of joint high-frequency resistance etc. are electrically bad, and yields is relatively low.
There are several shortcomings in traditional welding method：1st, every wire rod needs to put on sleeve pipe in advance, takes very much；2nd, wire rod
Butt welding needs skilled welding employee to operate, and labor cost is high；3rd, heat-shrinkable T bush has been pushed away after welding；4th, line sequence is more random, mutual shadow
Ring, be difficult to make in order；5th, whole interface length needs longer, apparent size and SR fixation line end intensity；6th, wire rod spacing is not fixed,
Coupling part high-frequency resistance produces mutation, influences high frequency characteristics, so product majority does not cross eye pattern test.
The content of the invention
In view of the deficienciess of the prior art, line automatic welding device is combined it is an object of the present invention to provide one kind, to solve
The problem of being proposed in above-mentioned background technology, the present invention is easy to use, is easy to operation, ingenious in design, improves the market competitiveness.
To achieve these goals, the present invention is to realize by the following technical solutions：One kind combination line automatic welding
Equipment, including mainframe box, left bank line tool and right winding displacement tool, the front end of the mainframe box is provided with welder base, described
Left bank line tool and right winding displacement tool are placed with welder base, the preceding surface of the mainframe box is provided with welding machine electric power electricity
Pole, the mainframe box is by welding machine electric power electrode connecting welding structure, and the welding structure is walked electricity by double knife soldering tip, stepping
Machine and welding machine walk rail mechanism composition, and the stepping motor that walks walks rail mechanism top installed in welding machine, and the welding machine walks trailer
Double knife soldering tip is provided with front side of structure；
The rear of the left bank line tool is provided with front side of left line ball iron plate, the left bank line tool and is provided with groove, institute
The cantankerous magnet that is internally provided with of groove is stated, the upper surface of the left bank line tool is placed with tool posting, the left bank line
The right-hand member of tool is connected with left cored wire winding displacement tool；
The rear of the right winding displacement tool is provided with front side of right line ball iron plate, the right winding displacement tool and is provided with groove, institute
The right strong magnet that is internally provided with of groove is stated, the upper surface of the right winding displacement tool is placed with distribution winding displacement tool, the right row
The left end of line tool is connected with right cored wire winding displacement tool.
Further, the left line ball iron plate is provided with two, is opened in the groove on front side of left bank line tool and is provided with two, two
Individual inside grooves are provided with cantankerous magnet, and the position of the left line ball iron plate is corresponding with the position of groove, when left line ball iron
When piece rotates to groove location, the front side surface of left line ball iron plate is parallel with the front side surface of groove.
Further, it is provided with the top of electrode radiator, the electrode radiator and sets at the top of the double knife soldering tip
It is equipped with cooling fan.
Further, the right line ball iron plate is provided with two, is opened in the groove on front side of right winding displacement tool and is provided with two, two
Individual inside grooves are provided with right strong magnet, and the position of the right line ball iron plate is corresponding with the position of groove, when right line ball iron
When piece rotates to groove location, the front side surface of right line ball iron plate is parallel with the front side surface of groove.
Further, welding fixture is provided with the welder base, welding fixture is provided with left bank line tool, right winding displacement
Tool, left bank line tool is used for the left side line that is fixedly clamped with being provided with PCB positioning seats, the left bank line tool on right winding displacement tool
Material, the right winding displacement tool is used for the right side wire rod that is fixedly clamped.
Beneficial effects of the present invention：A kind of combination line automatic welding device of the present invention, with advantages below, 1, joint chi
It is very little shorter, meet SR outward appearances and line end is fixed and required；2nd, wire rod spacing is fixed, and wire rod does not intersect, and high frequency characteristics is moderately good；3、
Winding displacement welding operation specification is easy to learn, is adapted to common employee's operation；4th, product fine rate is high；5th, automation mechanized operation have it is higher into
This advantage.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, further feature of the invention,
Objects and advantages will become more apparent upon：
Fig. 1 is a kind of structural representation for combining line automatic welding device of the present invention；
Fig. 2 is a kind of left bank line tool schematic diagram for combining line automatic welding device of the present invention；
Fig. 3 is a kind of right winding displacement tool schematic diagram for combining line automatic welding device of the present invention；
In figure：1- mainframe boxes, 2- left bank lines tool, the right winding displacement tools of 3-, 11- welder bases, 12- wire rods, 13- welding machines electricity
Walk motor, 18- welding machines of the double knife soldering tip of source electrode, 14-, 15- electrodes radiator, 16- cooling fans, 17- steppings walks trailer
The left line ball iron plate of structure, 21-, the cantankerous magnet of 22-, 23- tools walk the left cored wire winding displacement tool of frame, 24-, the right line ball iron plates of 31-,
The right strong magnets of 32-, 33- distribution winding displacements tool, the right cored wire winding displacement tools of 35-.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to
Embodiment, is expanded on further the present invention.
Fig. 1 to Fig. 3 is referred to, the present invention provides a kind of technical scheme：One kind combination line automatic welding device, including main frame
Case 1, left bank line tool 2 and right winding displacement tool 3, the front end of mainframe box 1, which is provided with welder base 11, welder base 11, places
There are left bank line tool 2 and right winding displacement tool 3, the preceding surface of mainframe box 1 is provided with welding machine electric power electrode 13, and mainframe box 1 passes through
The connecting welding structure of welding machine electric power electrode 13, welding structure is by double knife soldering tip 14, electrode radiator 15, cooling fan 16, step
Enter to walk motor 18 and welding machine is walked rail mechanism 18 and constituted, the stepping motor 18 that walks walks the top of rail mechanism 18, weldering installed in welding machine
The front side that machine walks rail mechanism 18 is provided with double knife soldering tip 14, and the top of double knife soldering tip 14 is provided with electrode radiator 15, electricity
The top of pole radiator 15 is provided with cooling fan 16；
The rear of left bank line tool 2 is provided with left line ball iron plate 21, and the front side of left bank line tool 2 is provided with groove, groove
Cantankerous magnet 22 is internally provided with, the upper surface of left bank line tool 2 is placed with tool posting 23, the right-hand member of left bank line tool 2
It is connected with left cored wire winding displacement tool 24；
The rear of right winding displacement tool 3 is provided with right line ball iron plate 31, and the front side of right winding displacement tool 3 is provided with groove, groove
Right strong magnet 32 is internally provided with, the upper surface of right winding displacement tool 3 is placed with distribution winding displacement tool 33, a left side for right winding displacement tool 3
End is connected with right cored wire winding displacement tool 34.
Left line ball iron plate 21 is provided with two, and the groove for being opened in the front side of left bank line tool 2 is provided with two, two inside grooves
Cantankerous magnet 22 is provided with, the position of left line ball iron plate 21 is corresponding with the position of groove, when left line ball iron plate 21 is rotated to
During groove location, the front side surface of left line ball iron plate 21 is parallel with the front side surface of groove.
Right line ball iron plate 31 is provided with two, and the groove for being opened in the right front side of winding displacement tool 3 is provided with two, two inside grooves
Right strong magnet 32 is provided with, the position of right line ball iron plate 31 is corresponding with the position of groove, when right line ball iron plate 31 is rotated to
During groove location, the front side surface of right line ball iron plate 31 is parallel with the front side surface of groove.
Welding fixture is provided with welder base 11, welding fixture is provided with left bank line tool 2, right winding displacement tool 3, left bank
Line tool 2 is used for be fixedly clamped left side wire rod, right winding displacement with being provided with PCB positioning seats, left bank line tool 2 on right winding displacement tool 3
Tool 3 is used for the right side wire rod that is fixedly clamped.
The present invention provides a kind of technical scheme：A kind of welding method for combining line automatic welding device, comprises the following steps：
Two groups of wire rods 12 to be welded are arranged in order respectively using left bank line tool 2 and right winding displacement tool 3 and are fixedly clamped；
Wire stripping material skin is carried out to the wire rod 12 after fixation to handle and be cut into the length of needs, and wicking then is carried out to wire rod 12
Processing；
The left bank line tool 2 and right winding displacement tool 3 that fix wire rod 12 are separately fixed on welding fixture, in left bank
The pcb board of pre- upper tin is placed between line tool 2 and right winding displacement tool 3, make the cored wire ends of two groups of wire rods 12 respectively with pcb board
On treat solder joint correspond；
Two groups of wire rods and pcb board are welded using double knife soldering tip 14 is disposable.
It is used as one embodiment of the present of invention：The processing that left bank line tool 2 and right winding displacement tool 3 are used for after pre- peeling,
Fixation is arranged in order including wire rod 12, and then the skin of wire stripping material 12 and the length for being cut into needs, then complete the wicking of wire rod 12.
Double knife soldering tip 14 is used for the welding of wire rod 12 and PCB and PCB and distribution.
When actual use, after sequencing line on left bank line tool 2 and right winding displacement tool 3, left line ball iron plate 21
And right line ball iron plate 31 is overturn, due to studding with cantankerous magnet 22 and the right side by force on front side of left bank line tool 2 and right winding displacement tool 3
Magnet 32, so as to hold left line ball iron plate 21 and right line ball iron plate 31, plays a part of being fixed wire rod 12.
Base point or so two parts are welded, left bank line tool 2 and right winding displacement tool 3 is respectively put into, PCB is put in centre in advance
Plate, pcb board wants pre- upper tin.Two groups of wire rods 12 of the completion peeling wicking of wire rod 12 are fixed on left bank line tool 2 and right winding displacement is controlled
On tool 3, then it is pushed on double knife soldering tip 14, starts mainframe box 1, you can is disposable to complete welding.
Mainframe box 1 has more powerful moment power output and the metastable driving knot that walks of essence compared with common bonding machine
Structure.Mainframe box can be set including relevant parameters such as weld interval, welding temperature, dwell times, and power output is powerful can be light
Meeting the special double moment of knife soldering tip 14 reaches setting welding temperature, and each welding zone temperature equalization, and solder joint is uniformly firm；It is precisely steady
The fixed driving structure that walks then ensures that soldering tip walks accurately, pressure stability.With accurate welding fixture perfect cooperation, it is disposable complete
Butt welding between Cheng Duogen distributions, more efficient, better quality.
50 groups of samples of data splitting line of this technology specification test manufacture are taken charge of through me and the test of client is used and verified, all logical
The test of high frequency signal eye diagram and internet actual machine test are crossed, it is no to find any influence transmission technology and use defect.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above, for this area skill
For art personnel, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing substantially from the present invention spirit or
In the case of essential characteristic, the present invention can be realized in other specific forms.Therefore, all should be by no matter from the point of view of which point
Embodiment regards exemplary as, and be it is nonrestrictive, the scope of the present invention by appended claims rather than on state
It is bright to limit, it is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention
It is interior.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It may be appreciated other embodiment.
Claims (5)
1. one kind combination line automatic welding device, including mainframe box, left bank line tool and right winding displacement tool, it is characterised in that：
The front end of the mainframe box, which is provided with welder base, the welder base, is placed with left bank line tool and right winding displacement tool,
The preceding surface of the mainframe box is provided with welding machine electric power electrode, the mainframe box by welding machine electric power electrode connecting welding structure,
The welding structure walks motor by double knife soldering tip, stepping and welding machine is walked rail mechanism and constituted, and the stepping walks motor peace
Walked mounted in welding machine above rail mechanism, the welding machine, which is walked, is provided with double knife soldering tip on front side of rail mechanism；
The rear of the left bank line tool is provided with front side of left line ball iron plate, the left bank line tool and is provided with groove, described recessed
Groove is internally provided with cantankerous magnet, and the upper surface of the left bank line tool is placed with tool posting, the left bank line tool
Right-hand member be connected with left cored wire winding displacement tool；
The rear of the right winding displacement tool is provided with front side of right line ball iron plate, the right winding displacement tool and is provided with groove, described recessed
Groove is internally provided with right strong magnet, and the upper surface of the right winding displacement tool is placed with distribution winding displacement tool, the right winding displacement is controlled
The left end of tool is connected with right cored wire winding displacement tool.
2. a kind of combination line automatic welding device according to claim 1, it is characterised in that：The left line ball iron plate is provided with
Two, it is opened in the groove on front side of left bank line tool and is provided with two, two inside grooves are provided with cantankerous magnet, the left pressure
The position of line iron plate is corresponding with the position of groove, when left line ball iron plate rotates to groove location, the front side of left line ball iron plate
Surface is parallel with the front side surface of groove.
3. a kind of combination line automatic welding device according to claim 1, it is characterised in that：The top of the double knife soldering tip
Portion is provided with the top of electrode radiator, the electrode radiator and is provided with cooling fan.
4. a kind of combination line automatic welding device according to claim 1, it is characterised in that：The right line ball iron plate is provided with
Two, it is opened in the groove on front side of right winding displacement tool and is provided with two, two inside grooves are provided with right strong magnet, the right pressure
The position of line iron plate is corresponding with the position of groove, when right line ball iron plate rotates to groove location, the front side of right line ball iron plate
Surface is parallel with the front side surface of groove.
5. a kind of combination line automatic welding device according to claim 1, it is characterised in that：Set on the welder base
There is welding fixture, welding fixture is provided with left bank line tool, right winding displacement tool, and left bank line tool on right winding displacement tool with being provided with
PCB positioning seats, the left bank line tool is used for the left side wire rod that is fixedly clamped, and the right winding displacement tool is used for the right-hand line that is fixedly clamped
Material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710328286.XA CN107096975A (en) | 2017-05-11 | 2017-05-11 | One kind combination line automatic welding device and its welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710328286.XA CN107096975A (en) | 2017-05-11 | 2017-05-11 | One kind combination line automatic welding device and its welding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107096975A true CN107096975A (en) | 2017-08-29 |
Family
ID=59669102
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710328286.XA Pending CN107096975A (en) | 2017-05-11 | 2017-05-11 | One kind combination line automatic welding device and its welding method |
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| Country | Link |
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| CN (1) | CN107096975A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662038A (en) * | 2017-10-24 | 2018-02-06 | 佛山电器照明股份有限公司高明分公司 | A kind of automatic tin soldering device of LED luminous lamp strips |
| CN110394572A (en) * | 2019-07-31 | 2019-11-01 | 华创天元实业发展有限责任公司 | A kind of steel wire mesh frame welder with adaptive cooling body |
| CN112317916A (en) * | 2020-11-18 | 2021-02-05 | 东莞市开来电子有限公司 | Ultra-fine core wire welding jig and method |
| CN112928581A (en) * | 2021-01-25 | 2021-06-08 | 河源市德同兴电子有限公司 | Cell-phone charging wire welding station |
| CN113629471A (en) * | 2021-10-09 | 2021-11-09 | 商客通尚景科技江苏有限公司 | Multi-core flat cable fusion welding equipment |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662038A (en) * | 2017-10-24 | 2018-02-06 | 佛山电器照明股份有限公司高明分公司 | A kind of automatic tin soldering device of LED luminous lamp strips |
| CN110394572A (en) * | 2019-07-31 | 2019-11-01 | 华创天元实业发展有限责任公司 | A kind of steel wire mesh frame welder with adaptive cooling body |
| CN110394572B (en) * | 2019-07-31 | 2021-08-17 | 华创天元实业发展有限责任公司 | Steel wire mesh framework welding device with self-adaptive cooling mechanism |
| CN112317916A (en) * | 2020-11-18 | 2021-02-05 | 东莞市开来电子有限公司 | Ultra-fine core wire welding jig and method |
| CN112928581A (en) * | 2021-01-25 | 2021-06-08 | 河源市德同兴电子有限公司 | Cell-phone charging wire welding station |
| CN113629471A (en) * | 2021-10-09 | 2021-11-09 | 商客通尚景科技江苏有限公司 | Multi-core flat cable fusion welding equipment |
| CN113629471B (en) * | 2021-10-09 | 2021-12-10 | 商客通尚景科技江苏有限公司 | Multi-core flat cable fusion welding equipment |
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Application publication date: 20170829 |