CN206962232U - A kind of RJ45 interface pins bending equipment - Google Patents
A kind of RJ45 interface pins bending equipment Download PDFInfo
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Abstract
本实用新型涉及电子元件加工设备技术领域,具体为一种RJ45接口针脚折弯设备,包括底座和控制器,所述底座上部水平设置有一块安装板,所述安装板上表面沿同一直线、间隔一定距离分别设有滑块滑轨机构、针脚折弯装置和料轨,所述滑块滑轨机构的滑块上部固定安装有用于夹取RJ45接口的手指气缸,所述手指气缸的尾部固定连接有一用于推动手指气缸沿滑轨滑动的推移气缸,所述折弯装置包括设于安装板两侧的一组用于折弯针脚的折弯气缸,所述折弯气缸的推杆上固定安装有折弯治具,所述料轨上开设有恰好可放置RJ45接口的凹槽,所述控制器控制推移气缸推动手指气缸并控制手指气缸7从料轨的凹槽内夹取RJ45接口,再将RJ45接口移送至针脚折弯装置的折弯治具上,所述折弯治具在折弯气缸的推动下完成针脚折弯。
The utility model relates to the technical field of electronic component processing equipment, in particular to an RJ45 interface pin bending equipment, including a base and a controller. A mounting plate is horizontally arranged on the upper part of the base, and the upper surface of the mounting plate is along the same straight line at intervals. A slider rail mechanism, a pin bending device and a material rail are respectively provided at a certain distance. The upper part of the slider of the slider rail mechanism is fixedly installed with a finger cylinder for clamping the RJ45 interface, and the tail of the finger cylinder is fixedly connected to the There is a pushing cylinder for pushing the finger cylinder to slide along the slide rail, and the bending device includes a group of bending cylinders for bending stitches arranged on both sides of the mounting plate, and the push rod of the bending cylinder is fixedly installed There is a bending jig, and there is a groove on the material rail that can just place the RJ45 interface. The controller controls the push cylinder to push the finger cylinder and controls the finger cylinder 7 to grab the RJ45 interface from the groove of the material rail, and then The RJ45 interface is transferred to the bending jig of the pin bending device, and the bending jig is pushed by the bending cylinder to complete the pin bending.
Description
技术领域technical field
本实用新型涉及电子元件加工设备技术领域,具体为一种RJ45接口针脚折弯设备。The utility model relates to the technical field of electronic component processing equipment, in particular to an RJ45 interface pin bending equipment.
背景技术Background technique
在电子产品大量普及及飞速发展的今天,对于电子产品内部的电子连接器(例如RJ45接口接口)的需求也越来越大。电子连接器的插座是以塑胶注塑成型,在所述插座的主体上设置有若干用来插设针脚的圆孔,然后在通过自动针脚机在圆孔内插入特定长度的针脚,插入针脚后,有的无需对针脚左进一步处理,有的由于本身塑料主体的结构和功能的需要,针脚还需要进一步弯折以满足实际要求,这种情况下,就需要通过特殊的治具结合轻型冲压设备来完成针脚的进一步折弯。Today, with the popularization and rapid development of electronic products, the demand for electronic connectors (such as RJ45 interface) inside electronic products is also increasing. The socket of the electronic connector is molded by plastic injection molding. There are several round holes for inserting the pins on the main body of the socket, and then the pins of a specific length are inserted into the round holes by the automatic stitching machine. After inserting the pins, Some do not need to be further processed on the left side of the pin, and some pins need to be further bent to meet the actual requirements due to the structure and function of the plastic body. In this case, it is necessary to use a special jig combined with light stamping equipment Complete the further bends of the pins.
然而现有技术所采用的半自动或者手动针脚折弯装置5存在诸如需要人工取放RJ45接口、自动化程度低等问题,制约着规模化生产的加工效率。However, the semi-automatic or manual pin bending device 5 used in the prior art has problems such as the need to manually pick and place the RJ45 interface, low degree of automation, etc., which restricts the processing efficiency of large-scale production.
实用新型内容Utility model content
本实用新型的目的在于提供一种可以大幅提高针脚折弯加工效率的针脚折弯设备。The purpose of the utility model is to provide a stitch bending device which can greatly improve the stitch bending processing efficiency.
为实现这一目的,本实用新型采用如下技术方案:一种RJ45接口针脚折弯设备,包括底座和控制器,所述底座上部水平设置有一块安装板,所述安装板上表面沿同一直线、间隔一定距离分别设有滑块滑轨机构、针脚折弯装置和料轨,所述滑块滑轨机构的滑块上部固定安装有用于夹取RJ45接口的手指气缸,所述手指气缸的尾部固定连接有一用于推动手指气缸沿滑轨滑动的推移气缸,所述折弯装置包括设于安装板两侧的一组用于折弯针脚的折弯气缸,所述折弯气缸的推杆上固定安装有折弯治具,所述料轨上开设有恰好可放置RJ45接口的凹槽,所述控制器控制推移气缸推动手指气缸从料轨的凹槽内夹取RJ45接口,再将RJ45接口移送至针脚折弯装置的折弯治具上,所述折弯治具在折弯气缸的推动下完成针脚折弯。In order to achieve this purpose, the utility model adopts the following technical scheme: a RJ45 interface pin bending equipment, including a base and a controller, a mounting plate is horizontally arranged on the upper part of the base, and the surface of the mounting plate is along the same line, A slider slide rail mechanism, a pin bending device and a material rail are respectively arranged at a certain distance. The upper part of the slider of the slider slide rail mechanism is fixedly installed with a finger cylinder for clamping the RJ45 interface, and the tail of the finger cylinder is fixed. It is connected with a pushing cylinder for pushing the finger cylinder to slide along the slide rail. The bending device includes a group of bending cylinders on both sides of the mounting plate for bending the pins. The push rod of the bending cylinder is fixed on the Bending jigs are installed, and there is a groove on the material rail that can just place the RJ45 interface. The controller controls the push cylinder to push the finger cylinder to clamp the RJ45 interface from the groove of the material rail, and then transfers the RJ45 interface To the bending jig of the pin bending device, the bending jig is pushed by the bending cylinder to complete the bending of the pin.
优选的,所述折弯治具包括左折弯治具和右折弯治具,所述左折弯治具和右折弯治具上设有与RJ45接口的针脚位置对应的若干个凸起部,所述凸起部用于插入针脚的插槽内使针脚折弯,所述左折弯治具或右折弯治具底部还设有用于防止折弯时RJ45接口掉落的托板,所述安装板中部的开有便于针脚折弯后的RJ45接口掉落的孔。Preferably, the bending jig includes a left bending jig and a right bending jig, and the left bending jig and the right bending jig are provided with several protrusions corresponding to the positions of the pins of the RJ45 interface. The protruding part is used to insert into the slot of the pin to bend the pin. The bottom of the left or right bending jig is also provided with a support plate for preventing the RJ45 interface from falling during bending. The middle part of the mounting plate There are holes for the RJ45 interface to drop after the pins are bent.
优选的,所述针脚折弯装置上方还设有第一压紧气缸和压块。Preferably, a first pressing cylinder and a pressing block are arranged above the stitch bending device.
优选的,所述安装板从料轨一侧向推移气缸一侧略微倾斜。Preferably, the mounting plate is slightly inclined from the material rail side to the pushing cylinder side.
进一步,所述料轨一端连接有倾斜设置的料夹,所述料夹包括与所述料轨相连的底板,竖直安装在底板上的、用于夹住料管两端的管夹,装有RJ45接口胚件的料管逐个层叠放置在料夹内,所述料夹底部一侧开口,所述底板一侧还设有推出机构,当料管中RJ45接口加工完毕后,所述推出机构将料管从料夹的开口处推离底板。Further, one end of the material rail is connected with an obliquely arranged material clamp, the material clamp includes a bottom plate connected to the material rail, and a pipe clamp vertically installed on the bottom plate for clamping the two ends of the material pipe is equipped with The material tubes of the RJ45 interface blanks are stacked one by one in the material clip, the bottom side of the material clamp is open, and the side of the bottom plate is also provided with a push-out mechanism. After the RJ45 interface in the material tube is processed, the push-out mechanism will The feed tube pushes away from the base plate through the opening of the feed clip.
进一步的,所述料轨上方还设有一个控制RJ45接口滑移的第二压紧气缸,当第二压紧气缸向下压紧RJ45接口时,所述料管内RJ45接口即不会向前滑移。Further, a second compression cylinder is provided above the material rail to control the sliding of the RJ45 interface. When the second compression cylinder compresses the RJ45 interface downward, the RJ45 interface in the material tube will not slide forward shift.
进一步的,所述安装板的通孔下方设有一个倾斜设置的滑道。Further, an inclined slideway is provided under the through hole of the mounting plate.
本实用新型的有益效果在于:本实用新型解决了现有技术的RJ45接口插针折弯过程中需要人工取放RJ45接口的问题,实现了自动取料进行折弯加工并且移送加工完成的RJ45接口的功能(移送是通过将RJ45接口从通孔放下实现),大大提高了RJ45接口的针脚折弯加工的效率。The beneficial effect of the utility model is that: the utility model solves the problem that the RJ45 interface needs to be manually taken and placed during the bending process of the RJ45 interface pin in the prior art, and realizes automatic material picking for bending processing and transfer of the processed RJ45 interface The function (transfer is realized by putting down the RJ45 interface from the through hole), which greatly improves the efficiency of the pin bending process of the RJ45 interface.
附图说明Description of drawings
图1为本实用新型实施例的整体示意图。Fig. 1 is the overall schematic diagram of the utility model embodiment.
图2为本实用新型实施例的部分结构示意图。Fig. 2 is a partial structural schematic diagram of an embodiment of the utility model.
图3为本实用新型实施例的部分结构示意图。Fig. 3 is a partial structural diagram of an embodiment of the utility model.
图4为本实用新型实施例的部分结构示意图。Fig. 4 is a partial structural schematic diagram of an embodiment of the utility model.
图5为本实用新型实施例的折弯装置示意图。Fig. 5 is a schematic diagram of a bending device according to an embodiment of the present invention.
图6为本实用新型实施例的底座示意图。Fig. 6 is a schematic diagram of the base of the embodiment of the utility model.
图7为本实用新型实施例的推出机构示意图。Fig. 7 is a schematic diagram of the push-out mechanism of the embodiment of the present invention.
图中:In the picture:
底座1 控制器2 安装板3Base 1 Controller 2 Mounting Plate 3
滑块滑轨机构4 针脚折弯装置5 料轨6Slider Rail Mechanism 4 Stitch Bending Device 5 Material Rail 6
手指气缸7 推移气缸8 折弯气缸9Finger cylinder 7 Push cylinder 8 Bending cylinder 9
折弯治具10 凹槽11 左折弯治具12Bending fixture 10 Groove 11 Left bending fixture 12
右折弯治具13 凸起部14 托板15Right bending jig 13 raised part 14 supporting plate 15
通孔16 第一压紧气缸17 压块18Through hole 16 first pressing cylinder 17 pressing block 18
料夹19 底板20 管夹21Clamp 19 Bottom plate 20 Tube clamp 21
推出机构22 第二压紧气缸23 滑道24。Push-out mechanism 22 Second compression cylinder 23 Slideway 24.
具体实施方式Detailed ways
在本实用新型的描述中,需要理解的是,术语 “内”、 “外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "inside", "outside" and the like are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the present invention.
此外,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解所述术语的具体含义。In addition, the terms "mounted", "connected" and "connected" should be interpreted in a broad sense, for example, it may be a mechanical connection or an electrical connection, or an internal communication between two components, either directly or indirectly through an intermediary. In connection, those skilled in the art can understand the specific meanings of the terms according to specific situations.
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model.
如图1所示,一种RJ45接口针脚折弯设备,包括底座1和控制器2,所述底座1上部水平设置有一块安装板3,所述安装板3上表面沿同一直线、间隔一定距离分别设有滑块滑轨机构4、针脚折弯装置5和料轨6,所述滑块滑轨机构4的滑块上部固定安装有用于夹取RJ45接口的手指气缸7,所述手指气缸7的尾部固定连接有一用于推动手指气缸7沿滑轨滑动的推移气缸8,所述折弯装置包括设于安装板3两侧的一组用于折弯针脚的折弯气缸9,所述折弯气缸9的推杆上固定安装有折弯治具10,所述料轨6上开设有恰好可放置RJ45接口的凹槽11,所述控制器控制推移气缸8推动手指气缸7从料轨6的凹槽11内夹取RJ45接口,再将RJ45接口移送至针脚折弯装置5的折弯治具10上,所述折弯治具10在折弯气缸9的推动下完成针脚折弯。As shown in Figure 1, a kind of RJ45 interface pin bending equipment includes a base 1 and a controller 2, a mounting plate 3 is horizontally arranged on the upper part of the base 1, and the upper surface of the mounting plate 3 is along the same line at a certain distance A slider rail mechanism 4, a pin bending device 5 and a material rail 6 are respectively provided. The upper part of the slider of the slider rail mechanism 4 is fixedly installed with a finger cylinder 7 for clamping the RJ45 interface. The finger cylinder 7 The tail part is fixedly connected with a pushing cylinder 8 for pushing the finger cylinder 7 to slide along the slide rail. A bending jig 10 is fixedly installed on the push rod of the bending cylinder 9, and a groove 11 that can just place an RJ45 interface is opened on the material rail 6, and the controller controls the pushing cylinder 8 to push the finger cylinder 7 from the material rail 6. Clamp the RJ45 interface in the groove 11 of the pin bending device 5, and then transfer the RJ45 interface to the bending jig 10 of the pin bending device 5, and the bending jig 10 is pushed by the bending cylinder 9 to complete the pin bending.
上述技术方案实现了一种能够自动夹取RJ45接口的针脚折弯设备,该设备采用手指气缸7作为夹持机构,再通过在安装板3上设置一个滑块滑轨机构,通过推移气缸8推动滑轨上的手指气缸7前后移动从而实现夹取RJ45接口的功能,而设置在安装板3两侧的折弯气缸9,配合特制的折弯治具10(折弯治具10的设计根据不同的RJ45接口形状不同而不同,本领域技术人员能够根据需要来设计)实现了自动的针脚折弯功能,大大提高了针脚折弯的加工效率。The above technical solution realizes a pin bending equipment that can automatically clamp the RJ45 interface. The equipment uses the finger cylinder 7 as the clamping mechanism, and then sets a slider slide rail mechanism on the mounting plate 3, and pushes the cylinder 8 to push The finger cylinder 7 on the slide rail moves back and forth to realize the function of clamping the RJ45 interface, and the bending cylinder 9 arranged on both sides of the mounting plate 3 cooperates with a special bending fixture 10 (the design of the bending fixture 10 depends on different The shape of the RJ45 interface is different, and those skilled in the art can design according to the needs) to realize the automatic pin bending function, which greatly improves the processing efficiency of the pin bending.
优选的,所述折弯治具10包括左折弯治具12和右折弯治具13,所述左折弯治具12和右折弯治具13上设有与RJ45接口的针脚位置对应的若干个凸起部14,所述凸起部14用于插入针脚的插槽内使针脚折弯,所述左折弯治具12或右折弯治具13底部还设有用于防止折弯时RJ45接口掉落的托板15,所述安装板3中部的开有便于针脚折弯后的RJ45接口掉落的通孔16。Preferably, the bending fixture 10 includes a left bending fixture 12 and a right bending fixture 13, and the left bending fixture 12 and the right bending fixture 13 are provided with several protrusions corresponding to the positions of the pins of the RJ45 interface. The raised part 14, the raised part 14 is used to insert the pin into the slot of the pin to bend the pin, and the bottom of the left bending fixture 12 or the right bending fixture 13 is also provided with a handle for preventing the RJ45 interface from falling when bending The supporting plate 15, the middle part of the mounting plate 3 is provided with a through hole 16 to facilitate the falling of the RJ45 interface after the pins are bent.
通过在折弯治具10的底部设置一个托板15,使得RJ45接口在被折弯的过程中不容易发生掉落,而在折弯后,由于折弯气缸9会往回收缩,因而托板15也会缩回,两个折弯治具10之间又能够自然形成一个RJ45接口的掉落通道,而在安装板3中部设置一个通孔16,就能够实现每次折弯后RJ45接口顺通孔16掉下,无需人工再进行RJ45接口的回收,减少了人工取放需要的时间,提高了效率,还避免了取放过程中设备误伤工人的问题。By setting a supporting plate 15 at the bottom of the bending fixture 10, the RJ45 interface is not easy to drop during the bending process, and after bending, because the bending cylinder 9 will shrink back, the supporting plate 15 will also be retracted, and a drop channel for the RJ45 interface can be naturally formed between the two bending fixtures 10, and a through hole 16 is set in the middle of the mounting plate 3, which can realize the smoothness of the RJ45 interface after each bending. When the through hole 16 falls off, there is no need to manually recover the RJ45 interface, which reduces the time required for manual pick-and-place, improves efficiency, and avoids the problem of equipment accidental injury to workers during the pick-and-place process.
优选的,所述针脚折弯装置5上方还设有第一压紧气缸17和压块18。Preferably, a first pressing cylinder 17 and a pressing block 18 are further provided above the stitch bending device 5 .
为使针脚折弯过程中保持RJ45接口不发生滑移,在针脚折弯装置5的上方设置一个用于压紧RJ45接口的第一压紧气缸17,与前述治具上的托板15形成竖直方向的夹持效果,减少了RJ45接口的自由度,从而大大提高了针脚折弯过程中的折弯精度。In order to keep the RJ45 interface from slipping during the stitch bending process, a first compression cylinder 17 for pressing the RJ45 interface is arranged above the stitch bending device 5, forming a vertical joint with the supporting plate 15 on the aforementioned jig. The clamping effect in the straight direction reduces the degree of freedom of the RJ45 interface, thereby greatly improving the bending accuracy during the pin bending process.
优选的,所述安装板3从料轨6一侧向推移气缸8一侧略微倾斜。Preferably, the mounting plate 3 is slightly inclined from the material rail 6 side to the pushing cylinder 8 side.
将安装板3从料轨6一侧向推移气缸8倾斜,就使得料轨6也具有斜度,有利于RJ45接口在料轨6内移动,方便送料。The mounting plate 3 is tilted from the side of the material rail 6 to the push cylinder 8, so that the material rail 6 also has a slope, which is conducive to the movement of the RJ45 interface in the material rail 6 and is convenient for feeding.
进一步,所述料轨6一端连接有倾斜设置的料夹19,所述料夹19包括与所述料轨6相连的底板20,竖直安装在底板20上的、用于夹住料管两端的管夹21,装有RJ45接口胚件的料管逐个层叠放置在料夹19内,所述料夹19底部一侧开口,所述底板20一侧还设有推出机构22,当料管中RJ45接口加工完毕后,所述推出机构22将料管从料夹19的开口处推离底板20。Further, one end of the material rail 6 is connected with an obliquely arranged material clamp 19, the material clamp 19 includes a bottom plate 20 connected to the material rail 6, and is vertically installed on the bottom plate 20 for clamping the two sides of the material tube. The pipe clamp 21 at the end, the material tubes equipped with RJ45 interface blanks are stacked one by one in the material clamp 19, the bottom side of the material clamp 19 is open, and the side of the bottom plate 20 is also provided with a push-out mechanism 22, when the material tube After the processing of the RJ45 interface is completed, the push-out mechanism 22 pushes the material tube from the opening of the material clip 19 away from the bottom plate 20 .
在所述料轨6的一端设置一个料夹19,与前一道工序无缝连接,将装有RJ45接口的料管放置在料夹19内,料管内的RJ45接口就会顺料管滑入料轨6,这样手指气缸7每夹取一个RJ45接口,料管都会自动补充新的RJ45接口。设置在料夹19一侧的推出机构22,能够根据控制器的控制在料管内RJ45接口完全加工完毕后将料管推离底板20,位于料夹19上方的料管又会自动落下进行补充,这就实现了较为完整的自动化加工过程,大大减轻了工人的工作负荷。One end of the material rail 6 is provided with a material clamp 19, which is seamlessly connected with the previous process, and the material tube equipped with the RJ45 interface is placed in the material clamp 19, and the RJ45 interface in the material tube will slide into the material along the material tube. Rail 6, so that every time the finger cylinder 7 clamps an RJ45 interface, the material tube will automatically add a new RJ45 interface. The push-out mechanism 22 arranged on the side of the material clip 19 can push the material tube away from the bottom plate 20 after the RJ45 interface in the material tube is completely processed according to the control of the controller, and the material tube above the material clamp 19 will automatically fall for replenishment. This realizes a relatively complete automatic processing process and greatly reduces the workload of workers.
进一步的,所述料轨6上方还设有一个控制RJ45接口滑移的第二压紧气缸23,当第二压紧气缸23向下压紧RJ45接口时,所述料管内RJ45接口即不会向前滑移。Further, the top of the material rail 6 is also provided with a second compression cylinder 23 to control the sliding of the RJ45 interface. When the second compression cylinder 23 presses the RJ45 interface downward, the RJ45 interface in the material tube will not Swipe forward.
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本技术方案构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation of the utility model. In addition, the utility model can also be realized in other ways. Any obvious replacement is within the scope of protection of the utility model without departing from the concept of the technical solution. Inside.
为了让本领域普通技术人员更方便地理解本实用新型相对于现有技术的改进之处,本实用新型的一些附图和描述已经被简化,并且为了清楚起见,本申请文件还省略了一些其它元素,本领域普通技术人员应该意识到这些省略的元素也可构成本实用新型的内容。In order for those of ordinary skill in the art to more easily understand the improvement of the utility model compared to the prior art, some drawings and descriptions of the utility model have been simplified, and for the sake of clarity, this application document has also omitted some other elements, those of ordinary skill in the art should be aware that these omitted elements may also constitute the content of the present utility model.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720757808.3U CN206962232U (en) | 2017-06-27 | 2017-06-27 | A kind of RJ45 interface pins bending equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720757808.3U CN206962232U (en) | 2017-06-27 | 2017-06-27 | A kind of RJ45 interface pins bending equipment |
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| CN206962232U true CN206962232U (en) | 2018-02-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107069380A (en) * | 2017-06-27 | 2017-08-18 | 耒阳市亚湘电子科技有限公司 | A kind of RJ45 interface pins bending equipment |
| CN111129907A (en) * | 2018-10-30 | 2020-05-08 | 上海庆良电子有限公司 | PIN bending device for manufacturing automobile connector through insert molding |
-
2017
- 2017-06-27 CN CN201720757808.3U patent/CN206962232U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107069380A (en) * | 2017-06-27 | 2017-08-18 | 耒阳市亚湘电子科技有限公司 | A kind of RJ45 interface pins bending equipment |
| CN111129907A (en) * | 2018-10-30 | 2020-05-08 | 上海庆良电子有限公司 | PIN bending device for manufacturing automobile connector through insert molding |
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