CN206925075U - A kind of high-precision cleaning equipment of metal plastic component crack - Google Patents
A kind of high-precision cleaning equipment of metal plastic component crack Download PDFInfo
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- CN206925075U CN206925075U CN201720269402.0U CN201720269402U CN206925075U CN 206925075 U CN206925075 U CN 206925075U CN 201720269402 U CN201720269402 U CN 201720269402U CN 206925075 U CN206925075 U CN 206925075U
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- hydrocarbon
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Abstract
The utility model discloses a kind of high-precision cleaning equipment of metal plastic component crack,Cell body is cleaned by two groups of identicals to form,First group of cleaning cell body includes setting gradually and carrying out by conveyer the first hydrocarbon cleaning groove of workpiece transmission,Second hydrocarbon cleaning groove,First vacuum gas-phase dry slot,Second vacuum gas-phase dry slot,First hydrocarbon cleaning groove and the second hydrocarbon cleaning groove are built-in with ultrasonic transducer,Distillation recovery device is connected by pipeline between first hydrocarbon cleaning groove and the second hydrocarbon cleaning groove,Vapor can is connected by pipeline between first vacuum gas-phase dry slot and the second vacuum gas-phase dry slot,Vapor can is connected with distillation recovery device by pipeline,First hydrocarbon cleaning groove,Second hydrocarbon cleaning groove,First vacuum gas-phase dry slot,Second vacuum gas-phase dry slot is connected by pump group with cooling retracting device by pipeline.The product yield of the utility model cleaning can bring up to more than 99%, reduce cleaning cost, reduce the influence to environment.
Description
Technical field
Workpiece surface cleaning field is the utility model is related to, more particularly to a kind of high-precision cleaning of metal plastic component crack is set
It is standby.
Background technology
Because PVD is physical vapour deposition (PVD), it is current process for treating surface advanced in the world, is widely used in electronics
Product, door and window hardware, kitchen and bath's hardware, light fixture, sea stores, jewellery, handicraft, and the processing and manufacturing of other decorative articles.
The quality of PVD vacuum coatings is influenceed by factors, wherein a most important factor is the cleaning of substrate surface before plated film
Degree.
Substrate surface is in optics cold working inevitable that some impurity (such as steam, oil gas) are attached to surface
On, typically handled using traditional vacuum ultrasonic cleaning equipment, but traditional mode for the impurity in crack at
Reason ability is poor, and this kind of residual impurity is to cause one of major reason of fraction defective.Crack is on the one hand due to optics cold working
When superficial layer be destroyed, form tiny scratch, on the other hand the structure due to substrate in itself contains tiny crack.PVD processing
When coating materials packing of molecules when on these impurity, just have impact on the attachment of film layer, so as to reduce film-strength, produce defective products.
And current cleaning equipment and cleaning method, its yields is still than relatively low, particularly not specifically for crack
Impurity residual is cleaned, and is had a great impact to later stage plated film, in order to solve because crack impurity remains, to PVD Vacuum Depositions
The effect of film has an impact, and reduces product fraction defective, and need to design one has the cleaning equipment of product of crack for surface.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of high-precision cleaning equipment of metal plastic component crack, and this is clear
The metal plastic class product washed after equipment cleaning, the impurity in crack can obtain effective removal, and product yield can bring up to 99%
More than.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is a kind of high seminal plasma of metal plastic component crack
Equipment is washed, cleaning cell body by two groups of identicals forms, and first group of cleaning cell body includes setting gradually and by conveyer entering
The first hydrocarbon cleaning groove, the second hydrocarbon cleaning groove, the first vacuum gas-phase dry slot, the second vacuum gas-phase of row workpiece transmission are dried
Groove, the first hydrocarbon cleaning groove and the second hydrocarbon cleaning groove are built-in with ultrasonic transducer, the first hydrocarbon cleaning groove and the second carbon
Distillation recovery device is connected by pipeline between hydrogen rinse bath, the first vacuum gas-phase dry slot and the second vacuum gas-phase dry slot it
Between vapor can connected by pipeline, vapor can is connected with distillation recovery device by pipeline, the first hydrocarbon cleaning groove, second hydrocarbon
Rinse bath, the first vacuum gas-phase dry slot, the second vacuum gas-phase dry slot pass through pipeline by pump group and cooling retracting device
Connection.
Preferably, the first hydrocarbon cleaning groove is connected with the second hydrocarbon cleaning groove by pipeline, the first hydrocarbon cleaning groove and
Pipeline loop is formed by the first distillation recovery device between two hydrocarbon cleaning grooves, distillation recovery device is by being sequentially connected distillation
Tank, auxiliary groove and fluid infusion pump group are into alembic is connected with the first hydrocarbon cleaning groove by pipeline, fluid infusion pump and the second hydrocarbon cleaning
Groove is connected by pipeline.
Preferably, the first hydrocarbon cleaning groove is connected with the second hydrocarbon cleaning groove by the first pump group with cooling retracting device,
First pump group is made up of a lobe pump being sequentially connected and a liquid rotary pump.
Preferably, the first vacuum gas-phase dry slot is connected by the second pump group with cooling retracting device, the second vacuum gas-phase
Dry slot is connected by the 3rd pump group with cooling retracting device, and the second pump group and the 3rd pump group are by passing sequentially through what pipeline connected
Two lobe pumps and a liquid rotary pump composition.
Preferably, the speed of exhaust of lobe pump is 2 times of liquid-ring vacuum pump in the first pump group, the second pump group and the 3rd pump group
In using lobe pump as starting point, the speed of exhaust of rear lobe pump is 2 times of preceding lobe pump, and the preceding lobe pump speed of exhaust is liquid rotary pump
2 times.
Preferably, the first vacuum gas-phase dry slot, the second vacuum gas-phase dry slot side are provided with hot coal oil jacket.
Preferably, auxiliary groove is connected by the inlet of pipeline and vapor can, and the liquid outlet of vapor can is connected by pipeline
On pipeline between the first hydrocarbon cleaning groove and alembic.
Preferably, for conveyer to be made up of manipulator and transmission track, transmission track sets the front of cleaning cell body,
And manipulator is arranged at the surface of cleaning cell body, manipulator, transmission track, cleaning cell body are connected with control device circuit.
Using above-mentioned technical proposal, due to setting two groups of cleaning cell bodies of identical, and include in every group of cleaning cell body
Two hydrocarbon cleaning grooves and two vacuum gas-phase dry slots, so as to form process and the preliminary cleaning-drying by slightly washing fine purifiation
To the process being further cleaned and dried, so that the impurity in metal plastic class product crack can obtain effective removal, product is good
Rate can bring up to more than 99%, and by setting distillation recovery device and cooling retracting device, during being advantageous to recovery and rinsing
Cleaning agent, formation recycles, and reduces cleaning cost, while can also reduce the influence to environment.
Brief description of the drawings
Fig. 1 is the structural representation of the high-precision cleaning equipment of metal plastic component crack in the embodiment of the present invention.
In figure, the first hydrocarbon cleanings of 1- groove, the second hydrocarbon cleanings of 2- groove, the first vacuum gas-phases of 3- dry slot, 31- hot coals oil
Set, the second vacuum gas-phases of 4- dry slot, 5- cooling retracting device, 6- distillation recovery devices, 61- alembics, the auxiliary grooves of 62-, 63- are mended
Liquid pump, 7- vapor cans, the pump groups of 8- first, the pump groups of 9- second, the pump groups of 10- the 3rd.
Embodiment
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings.Herein it should be noted that
It is used to help understand the utility model for the explanation of these embodiments, but does not form to restriction of the present utility model.This
Outside, as long as technical characteristic involved in each embodiment of the utility model disclosed below does not form conflict each other
Can is mutually combined.
As illustrated, the technical solution of the utility model is a kind of high-precision cleaning equipment of metal plastic component crack, including
Two groups of identicals clean cell body, respectively first group of cleaning cell body and second group of cleaning cell body, because two groups of cleaning cell bodies form
It is identical, only first group of cleaning cell body is described in detail below, and second group of cleaning cell body and first group of cleaning cell body are complete
It is identical.
First group of cleaning cell body includes setting gradually and the first hydrocarbon cleaning groove of workpiece transmission is carried out by conveyer
1st, the second hydrocarbon cleaning groove 2, the first vacuum gas-phase dry slot 3, the second vacuum gas-phase dry slot 4, i.e., by setting workpiece to transmit
Device, the workpiece of cleaning can be successively in the first hydrocarbon cleaning groove 1, the second hydrocarbon cleaning groove 2, the first vacuum gas-phase dry slot 3,
Cleaned between two vacuum gas-phase dry slots 4, for conveyer to be made up of manipulator and transmission track, transmission track sets cleaning
The front of cell body, and manipulator is arranged at the surface of cleaning cell body, and manipulator, transmission track, the first hydrocarbon cleaning groove
1st, the second hydrocarbon cleaning groove 2, the first vacuum gas-phase dry slot 3, the second vacuum gas-phase dry slot 4 with control device (accompanying drawing without
Display) circuit connection, and the first hydrocarbon cleaning groove 1 and the second hydrocarbon cleaning groove 2 are built-in with ultrasonic transducer, ultrasonic wave turns
Parallel operation is also connected with control device circuit.
And in order to reclaim the cleaning agent of the first hydrocarbon cleaning groove 1 and the second hydrocarbon cleaning groove 2, in the first hydrocarbon cleaning groove 1
Distillation recovery device 6 is connected by pipeline between the second hydrocarbon cleaning groove 2, distillation recovery device 6 is by being sequentially connected alembic
61st, auxiliary groove 62 and fluid infusion pump 63 are formed, and alembic 61 is connected with the first hydrocarbon cleaning groove 1 by pipeline, fluid infusion pump 63 and
Two hydrocarbon cleaning grooves 2 are connected by pipeline.Meanwhile first hydrocarbon cleaning groove 1 be connected with the second hydrocarbon cleaning groove 2 by pipeline,
That is the first hydrocarbon cleaning groove 1, alembic 61, auxiliary groove 62, fluid infusion pump 63, the second hydrocarbon cleaning groove 2 pass sequentially through pipeline connection, shape
Into loop.And the first hydrocarbon cleaning groove 1 is carried out under vacuum with the second hydrocarbon cleaning groove 2 in cleaning workpiece, it is logical
Cross the first pump group 8 to be vacuumized, the pump group is made up of a lobe pump being sequentially connected and a liquid rotary pump.
Vapor can 7, steam are connected by pipeline between first vacuum gas-phase dry slot 3 and the second vacuum gas-phase dry slot 4
The one side of tank 7 is connected with auxiliary groove 62 by pipeline, is on the other hand connected to again between the first hydrocarbon cleaning groove 1 and alembic 61
On pipeline, i.e., vapor can 7 conveys detergent solution by auxiliary groove 62, and it is hydrocarbon clear that unnecessary cleaning agent on the other hand is drained into first
On pipeline between washing trough 1 and alembic 61, finally enter alembic 61 and reclaimed.
And due to the first hydrocarbon cleaning groove 1, the second hydrocarbon cleaning groove 2, the first vacuum gas-phase dry slot 3, the second vacuum gas
The cleaning of workpiece is both needed to carry out under closed vacuum condition in phase dry slot 4, and the first hydrocarbon cleaning groove 1, second is hydrocarbon clear
Washing trough 2 is vacuumized by the first pump group 8, and the first vacuum gas-phase dry slot 3, the second vacuum gas-phase dry slot 4 then divide
Do not vacuumized by the second pump group 9 and the 3rd pump group 10, the second pump group 9 and the 3rd pump group 10 connect by pipeline is passed sequentially through
Two lobe pumps connecing and a liquid rotary pump composition, during from pump group, the speed of exhaust of lobe pump is true for pendular ring in the first pump group 8
2 times of empty pump, using lobe pump as starting point in the second pump group 9 and the 3rd pump group 10, the speed of exhaust of rear lobe pump is preceding lobe pump
2 times, the preceding lobe pump speed of exhaust is 2 times of liquid rotary pump.Liquid rotary pump in first pump group 8, the second pump group 9 and the 3rd pump group 10
It is connected by pipeline with cooling retracting device 5, can be hydrocarbon clear to the first hydrocarbon cleaning groove 1, second by cooling down retracting device 5
Cleaning agent gas in washing trough 2, the first vacuum gas-phase dry slot 3, the second vacuum gas-phase dry slot 4 carries out liquefaction recovery, and returns
Cleaning agent liquid after receipts is reflowable to be distilled to recover to alembic 61.
And cleaning step of the workpiece in first group of cleaning cell body is：
After workpiece is sent to the front of the first hydrocarbon cleaning groove 1 by transmission track first, then by manipulator by the work
Part is hooked and put to the first hydrocarbon cleaning groove 1, and manipulator breaks off relations, and workpiece is soaked in groove in detergent solution, the first hydrocarbon cleaning
The closure of groove 1 is closed, and the first pump group 8 carries out vacuumizing action to the groove, and -99.5 (equivalent to about 506Pa pressure) can be achieved
Vacuum, while start ultrasonic transducer, workpiece cleaned under the double action of ultrasonic wave and cleaning agent, clean
After the completion of hooked and put to the second hydrocarbon cleaning groove 2 by manipulator, the first hydrocarbon cleaning groove 1 and the second hydrocarbon cleaning groove 2 shared one
Individual pump group, its cleaning step is also identical, and the main function of the first hydrocarbon cleaning groove 1 is slightly to clean, and the second hydrocarbon cleaning groove 2 is mainly made
Be rinsing.The cleaning agent of the first hydrocarbon cleaning groove 1 and the second hydrocarbon cleaning groove 2 after cleaning workpiece can be changed, cleaning
Agent is mended into the second hydrocarbon cleaning groove 2 from corresponding auxiliary groove 62 by fluid infusion pump 63, and the cleaning agent of the second hydrocarbon cleaning groove 2 then overflows
It flow to the first hydrocarbon cleaning groove 1, the cleaning agent in the first hydrocarbon cleaning groove 1 is then flow in alembic 61 by the effect of pressure differential
It is distilled to recover, alembic 61 distills under negative pressure, and negative pressure value reaches more than 0.08Mpa, and the clean cleaning agent after distillation returns again
Auxiliary groove 62 is flowed to, the deposit cleaning agent as the supplement of cleaning agent next time.
After thick cleaning and rinsing is completed, workpiece hooks through manipulator and puts what is carried out successively to the first vacuum gas-phase dry slot 3
Vacuum drying and two steps of vacuum air purge, the first vacuum gas-phase dry slot 3 are carried out vacuumizing action by the second pump group 9, can be incited somebody to action
Pressure takes out as little as 1-5Pa in groove, and the cell body is connected with vapor can 7 in addition, and supplying detergent solution by vapor can 7 is transformed
Cleaning agent steam, when workpiece is located at the cell body, the second pump group 9 vacuumizes to cell body, workpiece surface residual liquid quilt
Gasify and take away, this is vacuum drying, and after drying, the valve that cell body is connected with vapor can 7 is opened, and spraying steam is carried out to product
Bath is washed, late gate close, continue to vacuumize, so it is repeated multiple times, the specific visual workpiece surface soiled condition of number of operations and
Fixed, the second vacuum gas-phase dry slot 4 vacuumize action by the 3rd pump group 10, and its cleaning action and the first vacuum gas-phase
Dry slot 3 is identical, and therefore not to repeat here.And the remaining cleaning fluid after having cleaned in vapor can 7 is then back in alembic 61
Row recovery, and is stored in auxiliary groove 62, after can be as the supplement of the cleaning agent of the second hydrocarbon cleaning groove 2.
The cleaning action of second group of cleaning cell body next is identical with first group of cleaning cell body, and first group of rinse bath
Body and second group of cleaning cell body carry out workpiece transmission by identical transmission equipment, and after the completion of workpiece cleaning, manipulator, which is hooked, to be put
To transmission track, so as to complete the cleaning of workpiece.
, can be in groove in order to accelerate 4 vacuum drying effect of the first vacuum gas-phase dry slot 3 and the second vacuum gas-phase dry slot
Body side surface sets hot coal oil jacket 31, built-in hot coal oil, so as to improve the temperature of cell body, accelerates the gas of workpiece surface cleaning agent liquid
Change.
Embodiment of the present utility model is explained in detail above in association with accompanying drawing, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, it is right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall within the scope of protection of the utility model.
Claims (8)
- A kind of 1. high-precision cleaning equipment of metal plastic component crack, it is characterised in that clean cell bodies including two groups of identicals, first Group cleaning cell body includes setting gradually and the first hydrocarbon cleaning groove, second hydrocarbon clear of workpiece transmission is carried out by conveyer Washing trough, the first vacuum gas-phase dry slot, the second vacuum gas-phase dry slot, the first hydrocarbon cleaning groove and the second hydrocarbon cleaning groove are interior Ultrasonic transducer is equipped with, is connected between the first hydrocarbon cleaning groove and the second hydrocarbon cleaning groove by pipeline and is distilled to recover dress Put, vapor can, the steam are connected by pipeline between the first vacuum gas-phase dry slot and the second vacuum gas-phase dry slot Tank is connected with distillation recovery device by pipeline, and the first hydrocarbon cleaning groove, the second hydrocarbon cleaning groove, the first vacuum gas-phase are done Dry groove, the second vacuum gas-phase dry slot are connected by pump group with cooling retracting device by pipeline.
- 2. the high-precision cleaning equipment of metal plastic component crack according to claim 1, it is characterised in that described first is hydrocarbon Rinse bath is connected with the second hydrocarbon cleaning groove by pipeline, is passed through between the first hydrocarbon cleaning groove and the second hydrocarbon cleaning groove First distillation recovery device forms pipeline loop, and the distillation recovery device is by being sequentially connected alembic, auxiliary groove and fluid infusion pump Composition, the alembic are connected with the first hydrocarbon cleaning groove by pipeline, and the fluid infusion pump and the second hydrocarbon cleaning groove pass through pipe Road connects.
- 3. the high-precision cleaning equipment of metal plastic component crack according to claim 1 or 2, it is characterised in that described first Hydrocarbon cleaning groove is connected with the second hydrocarbon cleaning groove by the first pump group with cooling retracting device, and first pump group by connecting successively The lobe pump and a liquid rotary pump composition connect.
- 4. the high-precision cleaning equipment of metal plastic component crack according to claim 3, it is characterised in that first vacuum Gas phase dry slot be connected by the second pump group with cooling retracting device, the second vacuum gas-phase dry slot by the 3rd pump group and Cool down retracting device connection, second pump group and the 3rd pump group are by passing sequentially through two lobe pumps and one that pipeline connects Liquid rotary pump forms.
- 5. the high-precision cleaning equipment of metal plastic component crack according to claim 4, it is characterised in that first pump group The speed of exhaust of middle lobe pump is 2 times of liquid-ring vacuum pump, using lobe pump as starting point in second pump group and the 3rd pump group, after The speed of exhaust of lobe pump is 2 times of preceding lobe pump, and the preceding lobe pump speed of exhaust is 2 times of liquid rotary pump.
- 6. the high-precision cleaning equipment of metal plastic component crack according to claim 5, it is characterised in that first vacuum Gas phase dry slot, the second vacuum gas-phase dry slot side are provided with hot coal oil jacket.
- 7. the high-precision cleaning equipment of metal plastic component crack according to claim 2, it is characterised in that the auxiliary groove passes through The inlet of pipeline and vapor can connects, the liquid outlet of vapor can by pipeline be connected to the first hydrocarbon cleaning groove and alembic it Between pipeline on.
- 8. the high-precision cleaning equipment of metal plastic component crack according to claim 7, it is characterised in that the conveyer To be made up of manipulator and transmission track, transmission track sets the front of cleaning cell body, and manipulator is arranged at cleaning cell body Surface, manipulator, transmission track, cleaning cell body be connected with control device circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720269402.0U CN206925075U (en) | 2017-03-17 | 2017-03-17 | A kind of high-precision cleaning equipment of metal plastic component crack |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720269402.0U CN206925075U (en) | 2017-03-17 | 2017-03-17 | A kind of high-precision cleaning equipment of metal plastic component crack |
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| CN206925075U true CN206925075U (en) | 2018-01-26 |
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| CN201720269402.0U Active CN206925075U (en) | 2017-03-17 | 2017-03-17 | A kind of high-precision cleaning equipment of metal plastic component crack |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856116A (en) * | 2018-07-13 | 2018-11-23 | 深圳市鑫承诺环保产业股份有限公司 | A kind of anhydrous cleaning method of precision cutting tool |
| CN109013539A (en) * | 2018-08-14 | 2018-12-18 | 上海台姆超声设备有限公司 | Full-automatic hydrocarbon vacuum ring protects cleaning machine |
| CN109142076A (en) * | 2018-10-09 | 2019-01-04 | 苏州金宏气体股份有限公司 | A kind of process units and method of carbon dioxide gas bomb |
| CN110894609A (en) * | 2019-12-27 | 2020-03-20 | 张家港市港威超声电子有限公司 | Multi-groove type alloy stamping part vacuum hydrocarbon cleaning and drying machine |
| CN111112200A (en) * | 2020-01-15 | 2020-05-08 | 深圳市鑫承诺环保产业股份有限公司 | Fully-closed vacuum cleaning mechanism, multistage fully-closed vacuum cleaning device and vacuum cleaning process |
-
2017
- 2017-03-17 CN CN201720269402.0U patent/CN206925075U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856116A (en) * | 2018-07-13 | 2018-11-23 | 深圳市鑫承诺环保产业股份有限公司 | A kind of anhydrous cleaning method of precision cutting tool |
| CN109013539A (en) * | 2018-08-14 | 2018-12-18 | 上海台姆超声设备有限公司 | Full-automatic hydrocarbon vacuum ring protects cleaning machine |
| CN109013539B (en) * | 2018-08-14 | 2024-01-02 | 上海台姆超声设备有限公司 | Full-automatic hydrocarbon vacuum environment-friendly cleaning machine |
| CN109142076A (en) * | 2018-10-09 | 2019-01-04 | 苏州金宏气体股份有限公司 | A kind of process units and method of carbon dioxide gas bomb |
| CN110894609A (en) * | 2019-12-27 | 2020-03-20 | 张家港市港威超声电子有限公司 | Multi-groove type alloy stamping part vacuum hydrocarbon cleaning and drying machine |
| CN111112200A (en) * | 2020-01-15 | 2020-05-08 | 深圳市鑫承诺环保产业股份有限公司 | Fully-closed vacuum cleaning mechanism, multistage fully-closed vacuum cleaning device and vacuum cleaning process |
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