CN109013539B - Full-automatic hydrocarbon vacuum environment-friendly cleaning machine - Google Patents
Full-automatic hydrocarbon vacuum environment-friendly cleaning machine Download PDFInfo
- Publication number
- CN109013539B CN109013539B CN201810920515.1A CN201810920515A CN109013539B CN 109013539 B CN109013539 B CN 109013539B CN 201810920515 A CN201810920515 A CN 201810920515A CN 109013539 B CN109013539 B CN 109013539B
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- tank
- vacuum
- pump
- feeding
- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 57
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 26
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 26
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 238000001291 vacuum drying Methods 0.000 claims abstract description 9
- 230000007613 environmental effect Effects 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 230000001502 supplementing effect Effects 0.000 claims description 17
- 238000004821 distillation Methods 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 10
- 239000010935 stainless steel Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 230000003749 cleanliness Effects 0.000 abstract description 7
- 238000001035 drying Methods 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 abstract description 6
- 239000002904 solvent Substances 0.000 abstract description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000001427 coherent effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a full-automatic hydrocarbon vacuum environment-friendly cleaning machine which comprises a cleaning room frame, a feeding and discharging track, a vacuum ultrasonic cleaning tank body, a vacuum drying tank body, a vacuum pump, an exhaust groove, a sensor with a magnetic ring, a stirring cylinder and the like, wherein the feeding and discharging track is arranged at the front end of the first layer of the cleaning room frame, the stirring cylinder is arranged above the front end of the feeding and discharging track, the sensor with the magnetic ring is arranged above the stirring cylinder, two vacuum ultrasonic cleaning tank bodies are arranged above the left side and the middle part of the feeding and discharging track, the vacuum drying tank body is arranged above the right side of the feeding and discharging track, one vacuum pump is respectively arranged at the left side and the middle of the second layer of the cleaning room frame, and the exhaust groove is arranged between the two vacuum pumps. The invention has the advantages of high cleanliness, high solvent recovery rate, low use cost, high safety, high operation positioning precision, good drying performance, environmental protection and zero emission.
Description
Technical Field
The invention relates to a cleaning machine, in particular to a full-automatic hydrocarbon vacuum environment-friendly cleaning machine.
Background
The cleaning machine is used for flushing pollutants generated or invaded by the filtering hydraulic system during the manufacturing, assembling, using and maintaining processes; the device can also be suitable for regular maintenance and filtration of working oil, improves the cleanliness, and avoids or reduces faults caused by pollution, thereby ensuring high performance, high reliability and long service life of hydraulic system equipment. The turntable type cleaning machine is widely applied in the current industrial cleaning field, and has clear and popular work stations because of the plurality of compatible product types and coherent cleaning beats. Most turntable-type cleaners today have more or less the following drawbacks: steam leakage is serious during warm water cleaning, operation positioning accuracy is poor, high-grade rinse water is required to be provided outside, dryness is not good enough, a plurality of problems exist in industrial application, and improvement is required.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic hydrocarbon vacuum environment-friendly cleaning machine which has the advantages of high cleanliness, high solvent recovery rate, low use cost and high safety.
The invention solves the technical problems by the following technical proposal: a full-automatic hydrocarbon vacuum environment-friendly cleaning machine is characterized by comprising a cleaning room frame, a feeding and discharging track, a vacuum ultrasonic cleaning tank body, a vacuum drying tank body, a vacuum pump, an exhaust tank, a Roots pump, a distillation tank, a main electric control cabinet, a gas holder, a hydrocarbon liquid supplementing tank, an oil-water separating tank, a circulating pump, a stainless steel filter, a circulating tank, a vacuum buffer tank, a jet pump, a heat conduction oil pump, a waste liquid tank, a heat conduction oil heating bag, a peripheral butt joint pipeline, a steam condensing tank, a heat conduction oil liquid supplementing tank, a cold water pipe, a magnetic ring wearing sensor and a stirring cylinder, wherein the front end of a first layer of the cleaning room frame is provided with the feeding and discharging track, the stirring cylinder is arranged above the front end of the feeding and discharging track, the two vacuum ultrasonic cleaning tank bodies are arranged above the left side and the middle of the feeding and discharging track, the vacuum drying tank body is arranged above the right side of the feeding and discharging track, the left side and the center of the second layer of the cleaning room frame are respectively provided with a vacuum pump, an exhaust groove is arranged between the two vacuum pumps, the middle part of the third layer of the cleaning room frame is provided with a Roots pump, the right side of the Roots pump is provided with a distillation tank, the upper part of the distillation tank is provided with a heat conducting oil liquid supplementing box, the left side of the cleaning room frame is provided with a main electric cabinet, the rear side of the main electric cabinet is provided with a gas holder, the right side of the gas holder is provided with a hydrocarbon liquid supplementing groove, the right side of the hydrocarbon liquid supplementing groove is provided with an oil-water separating tank, the top of the cleaning room frame is provided with a cold water pipe, the left end of the cold water pipe is provided with two circulating pumps, the rear of the circulating pumps is provided with two stainless steel filters, the right side of the stainless steel filters is provided with two circulating tanks, the front of the circulating tanks is provided with a vacuum buffer tank, the two circulating tanks are provided with a jet pump, the right side of the circulating tank is provided with a heat conducting oil pump, the front of the heat conducting oil pump is provided with a waste liquid tank, the right side of the heat conduction oil pump is provided with a heat conduction oil heating bag, the right side of the feeding and discharging track is provided with a peripheral butt joint track, and the front of the vacuum pump is provided with a steam condensing tank.
Preferably, a manipulator is arranged inside the cleaning room frame.
Preferably, a fire-fighting cabinet is arranged above the cleaning room frame.
Preferably, a plurality of supporting feet are arranged below the cleaning room frame.
Preferably, a wire slot is arranged at the rear side of the vacuum ultrasonic cleaning tank body.
The invention has the positive progress effects that: the invention has the advantages of high cleanliness, high solvent recovery rate, low use cost, high safety, high operation positioning precision, good drying performance, environmental protection and zero emission.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a side view of the present invention.
Detailed Description
The following description of the preferred embodiments of the present invention is given with reference to the accompanying drawings, so as to explain the technical scheme of the present invention in detail.
As shown in fig. 1 to 3, the full-automatic hydrocarbon vacuum environment-friendly cleaning machine comprises a cleaning room frame 1, a feeding and discharging track 2, a vacuum ultrasonic cleaning tank body 3, a vacuum drying tank body 4, a vacuum pump 5, an exhaust groove 6, a Roots pump 7, a distillation tank 8, a main electric control cabinet 9, a gas holder 10, a hydrocarbon liquid supplementing groove 11, an oil-water separating tank 12, a circulating pump 13, a stainless steel filter 14, a circulating tank 15, a vacuum buffer tank 16, a jet pump 17, a heat conducting oil pump 18, a waste liquid tank 19, a heat conducting oil heating bag 20, a peripheral butt joint pipeline 21, a steam condensing tank 22, a heat conducting oil liquid supplementing tank 23, a cold water pipe 24, a magnetic ring wearing sensor 25 and a stirring cylinder 26, wherein the feeding and discharging track 2 is arranged at the front end of the first layer of the cleaning room frame 1, the stirring cylinder 26 is arranged above the front end of the feeding and discharging track 2, the magnetic ring wearing sensor 25 is arranged above the stirring cylinder 26, two vacuum ultrasonic cleaning tanks 3 are arranged on the left side and the upper middle part of a feeding and discharging track 2, a vacuum drying tank 4 is arranged on the upper right side of the feeding and discharging track 2, one vacuum pump 5 is respectively arranged on the left side and the center of the second layer of a cleaning room frame 1, an exhaust groove 6 is arranged between the two vacuum pumps 5, a Roots pump 7 is arranged in the middle of the third layer of the cleaning room frame 1, a distillation tank 8 is arranged on the right side of the Roots pump 7, a heat conducting oil liquid supplementing tank 23 is arranged above the distillation tank 8, a main electric control box 9 is arranged on the left side of the cleaning room frame 1, a gas holder 10 is arranged on the rear side of the main electric control box, a hydrocarbon liquid supplementing tank 11 is arranged on the right side of the gas holder 10, an oil-water separating tank 12 is arranged on the right side of the hydrocarbon liquid supplementing tank 11, a cold water pipe 24 is arranged on the top of the cleaning room frame 1, two circulating pumps 13 are arranged at the left end of the cold water pipe 24, two stainless steel filters 14 are arranged behind the circulating pumps 13, two circulation tanks 15 are arranged on the right side of the stainless steel filter 14, a vacuum buffer tank 16 is arranged in front of the circulation tanks 15, a jet pump 17 is arranged between the two circulation tanks 15, a heat conduction oil pump 18 is arranged on the right side of the circulation tanks 15, a waste liquid tank 19 is arranged in front of the heat conduction oil pump 18, a heat conduction oil heating bag 20 is arranged on the right side of the heat conduction oil pump 18, a peripheral butt joint track 21 is arranged on the right side of the feeding and discharging track 2, and a steam condensation tank 22 is arranged in front of the vacuum pump 5.
The manipulator 27 is arranged in the cleaning room frame 1, and the manipulator 27 can automatically operate after sensing the magnetic ring wearing sensor 25, so that the working efficiency is improved.
The fire-fighting cabinet 28 is arranged above the cleaning room frame 1, the carbon dioxide automatic fire extinguisher is arranged in the cabinet, when the concentration probe detects that the gas concentration in the machine exceeds a set value, the fire-extinguishing system is automatically started, the machine is stopped and simultaneously alarms, and the safety is improved.
A plurality of supporting feet 29 are arranged below the cleaning room frame 1, and the effects of damping and noise reduction can be achieved when the cleaning machine works.
The rear side of the vacuum ultrasonic cleaning tank body 3 is provided with a wire groove 30 which can store wire dirt on the surface of a workpiece.
The working principle of the invention is as follows: after the workpiece to be washed enters the poking cylinder through the peripheral butt joint pipeline, the workpiece enters the vacuum ultrasonic cleaning tank body from the feeding and discharging track. The water is injected into the cleaning machine from the cold water pipe, filtered by the stainless steel filter, purified into distilled water by the distillation tank and then injected into the hydrocarbon liquid supplementing tank. Hydrocarbon steam in the gas holder is also injected into the hydrocarbon liquid supplementing groove, mixed with distilled water to form a carbonized water solution, and then injected into the vacuum ultrasonic cleaning groove body. The heat medium oil is injected into the heat conduction oil heating bag through the heat conduction oil pump to heat, and then is injected into the vacuum ultrasonic cleaning tank body through the jet pump. The heated heating medium oil indirectly heats the carbonized water solution, but not directly heats the carbonized water solution by an electric heating mode, so that the safety is ensured. The vacuum ultrasonic cleaning tank body drives liquid to vibrate at high frequency to clean the workpiece through ultrasonic waves, and the cleaning mode has high cleanliness. And the two vacuum ultrasonic cleaning tank bodies are adopted for repeated cleaning, so that the cleanliness is improved. The Roots pump is used for vacuum drying, so that steam does not permeate into the drying groove body, and the drying performance is improved. The hydrocarbon vapor or mist pumped from the cleaning tank or the drying tank by the vacuum pump is cooled, condensed and recycled in the gas-liquid separation tank and stored in the waste liquid tank, so that the recovery rate of the solvent is improved. The recovery rate of the solvent is high, so the gas discharge concentration is extremely low, and the effect of environmental protection is achieved. The liquid in the waste liquid tank is recycled through the circulating pump, so that the cost is reduced and the environment is protected. After the mechanical hand feeling is applied to the magnetic ring wearing sensor, the magnetic ring wearing sensor can automatically operate, and the working efficiency is improved. The induction precision of the magnet ring-carried wearing inductor is high, and the operation positioning precision is further improved. The fire-fighting cabinet is internally provided with the carbon dioxide automatic fire extinguisher, when the concentration probe detects that the gas concentration in the fire-fighting cabinet exceeds a set value, the fire-extinguishing system is automatically started, the fire-fighting cabinet is stopped and simultaneously alarms, so that the safety is improved. The supporting legs below the cleaning room frame can play a role in damping when the cleaning machine works, so that the influence of vibration on the cleaning machine is reduced, and the safety is further improved.
In conclusion, the full-automatic hydrocarbon vacuum environment-friendly cleaning machine has the advantages of high cleanliness, high solvent recovery rate, low use cost, high safety, high operation positioning precision, good drying performance, environment friendliness and zero emission.
The technical problems, technical solutions and advantageous effects of the present invention have been further described in detail in the above embodiments, and it should be understood that the above embodiments are merely illustrative of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (5)
1. A full-automatic hydrocarbon vacuum environment-friendly cleaning machine is characterized by comprising a cleaning room frame, a feeding and discharging track, a vacuum ultrasonic cleaning tank body, a vacuum drying tank body, a vacuum pump, an exhaust tank, a Roots pump, a distillation tank, a main electric control cabinet, a gas holder, a hydrocarbon liquid supplementing tank, an oil-water separating tank, a circulating pump, a stainless steel filter, a circulating tank, a vacuum buffer tank, a jet pump, a heat conduction oil pump, a waste liquid tank, a heat conduction oil heating bag, a peripheral butt joint pipeline, a steam condensing tank, a heat conduction oil liquid supplementing tank, a cold water pipe, a magnetic ring wearing sensor and a stirring cylinder, wherein the front end of a first layer of the cleaning room frame is provided with the feeding and discharging track, the stirring cylinder is arranged above the front end of the feeding and discharging track, the stirring cylinder is provided with the magnetic ring wearing sensor above the stirring cylinder, the left side and the middle of the feeding and discharging track are provided with two vacuum ultrasonic cleaning tank bodies, the upper right side of the feeding and discharging track is provided with a vacuum drying groove body, the left side and the center of the second layer of the cleaning room frame are respectively provided with a vacuum pump, an exhaust groove is arranged between the two vacuum pumps, the middle part of the third layer of the cleaning room frame is provided with a Roots pump, the right side of the Roots pump is provided with a distillation tank, the upper side of the distillation tank is provided with a conduction oil liquid supplementing box, the left side of the cleaning room frame is provided with a main electric cabinet, the rear side of the main electric cabinet is provided with a gas holder, the right side of the gas holder is provided with a hydrocarbon liquid supplementing groove, the right side of the hydrocarbon liquid supplementing groove is provided with an oil-water separating tank, the top of the cleaning room frame is provided with a cold water pipe, the left end of the cold water pipe is provided with two circulating pumps, the rear of the circulating pumps is provided with two stainless steel filters, the right side of the stainless steel filters is provided with two circulating tanks, the front of the circulating tank is provided with a vacuum buffer tank, the jet pump is arranged between the two circulating tanks, the right side of the circulating tank is provided with a conduction oil pump, the front of the heat conduction oil pump is provided with a waste liquid tank, the right side of the heat conduction oil pump is provided with a heat conduction oil heating bag, the right side of the feeding and discharging track is provided with a peripheral butt joint track, and the front of the vacuum pump is provided with a steam condensing tank.
2. The fully automatic hydrocarbon vacuum environment-friendly cleaning machine according to claim 1, wherein a manipulator is arranged inside the cleaning room frame.
3. The fully automatic hydrocarbon vacuum environment-friendly cleaning machine according to claim 1, wherein a fire-fighting cabinet is arranged above the cleaning room frame.
4. The fully automatic hydrocarbon vacuum environment-friendly cleaning machine according to claim 1, wherein a plurality of supporting feet are arranged below the cleaning room frame.
5. The fully automatic hydrocarbon vacuum environmental protection cleaning machine according to claim 1, wherein a wire groove is arranged at the rear side of the vacuum ultrasonic cleaning tank body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810920515.1A CN109013539B (en) | 2018-08-14 | 2018-08-14 | Full-automatic hydrocarbon vacuum environment-friendly cleaning machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810920515.1A CN109013539B (en) | 2018-08-14 | 2018-08-14 | Full-automatic hydrocarbon vacuum environment-friendly cleaning machine |
Publications (2)
Publication Number | Publication Date |
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CN109013539A CN109013539A (en) | 2018-12-18 |
CN109013539B true CN109013539B (en) | 2024-01-02 |
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CN201810920515.1A Active CN109013539B (en) | 2018-08-14 | 2018-08-14 | Full-automatic hydrocarbon vacuum environment-friendly cleaning machine |
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Families Citing this family (1)
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CN111889453B (en) * | 2020-07-31 | 2024-05-07 | 济南巴克超声波科技有限公司 | Three-station vacuum ultrasonic hydrocarbon solvent full-automatic cleaning machine |
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CN2796791Y (en) * | 2005-03-24 | 2006-07-19 | 上海科伟达超声波科技有限公司 | Washing solution vacuum distillation regeneration machine |
CN106111618A (en) * | 2016-06-27 | 2016-11-16 | 江苏金泰科精密科技有限公司 | Fully-automatic supersonic Ni-based conductor material clean machine |
CN205797884U (en) * | 2016-05-20 | 2016-12-14 | 深圳市鑫承诺环保产业股份有限公司 | A kind of cleaning equipment changing surface of the work activity |
CN206925075U (en) * | 2017-03-17 | 2018-01-26 | 深圳市鑫承诺环保产业股份有限公司 | A kind of high-precision cleaning equipment of metal plastic component crack |
CN207371950U (en) * | 2017-10-18 | 2018-05-18 | 广东博思杜尔实业有限公司 | A kind of totally-enclosed vacuum based solvent cleaning machine |
CN208758215U (en) * | 2018-08-14 | 2019-04-19 | 上海台姆超声设备有限公司 | Full-automatic hydrocarbon vacuum ring protects cleaning machine |
-
2018
- 2018-08-14 CN CN201810920515.1A patent/CN109013539B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2796791Y (en) * | 2005-03-24 | 2006-07-19 | 上海科伟达超声波科技有限公司 | Washing solution vacuum distillation regeneration machine |
CN205797884U (en) * | 2016-05-20 | 2016-12-14 | 深圳市鑫承诺环保产业股份有限公司 | A kind of cleaning equipment changing surface of the work activity |
CN106111618A (en) * | 2016-06-27 | 2016-11-16 | 江苏金泰科精密科技有限公司 | Fully-automatic supersonic Ni-based conductor material clean machine |
CN206925075U (en) * | 2017-03-17 | 2018-01-26 | 深圳市鑫承诺环保产业股份有限公司 | A kind of high-precision cleaning equipment of metal plastic component crack |
CN207371950U (en) * | 2017-10-18 | 2018-05-18 | 广东博思杜尔实业有限公司 | A kind of totally-enclosed vacuum based solvent cleaning machine |
CN208758215U (en) * | 2018-08-14 | 2019-04-19 | 上海台姆超声设备有限公司 | Full-automatic hydrocarbon vacuum ring protects cleaning machine |
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