CN206920665U - The non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center - Google Patents

The non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center Download PDF

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Publication number
CN206920665U
CN206920665U CN201720409758.XU CN201720409758U CN206920665U CN 206920665 U CN206920665 U CN 206920665U CN 201720409758 U CN201720409758 U CN 201720409758U CN 206920665 U CN206920665 U CN 206920665U
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China
Prior art keywords
yarn
yarn group
bundling machine
group
rolling
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CN201720409758.XU
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申魁
杨思俊
詹雪莲
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SHANGHAI JUN RUI OPTICAL ELECTRONIC TECHNOLOGY Co Ltd
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SHANGHAI JUN RUI OPTICAL ELECTRONIC TECHNOLOGY Co Ltd
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Abstract

The utility model discloses the non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center, the first yarn group and the second yarn group are installed successively along optical cable direction of advance, first yarn releasing transmission mechanism and the second yarn releasing transmission mechanism pass through the yarn of actuator drives first group and the second yarn group respectively, tension cylinder drives tension force guide wheel by drive rod, prick yarn driving mechanism and bundling machine structure is driven by drive device, wind driving mechanism and rolling-up mechanism is driven by drive device, stand in channel is through the inner chamber of the first rolling-up mechanism and the second rolling-up mechanism before optical cable.The non-concentric formula high speed bundling machine that yarn group of the present utility model separates with cable center, yarn is after secondary winding, volume is substantially reduced, rotary inertia reduces, bundling machine structure volume and weight are all substantially reduced, and rotary speed when complete machine works can be higher, are pricked yarn speed and be can reach 150m/min, operating efficiency is higher, and vibrations are small, noise is small, yarn group convenient disassembly.

Description

The non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center
Technical field
The utility model belongs to optical cable production equipment field, more particularly to the non-concentric formula that a kind of yarn group separates with cable center High speed bundling machine.
Background technology
The production of optical cable is the indispensable industry of every country industry, but the problem of due to technology, the quality of production of optical cable and Production efficiency but differs widely, and the yarn group yarn interwine device used on the stranding production line bundling machine of the existing country more than 98%, adopts more Use Flight Vehicle Structure.This structure machining accuracy is poor, and noise is big, and vibrations are big, dangerous big, and installs inconvenient, productivity ratio Low, speed is low, and 60m/min is below using the cable-former line speed of Flight Vehicle Structure.Currently used bundling machine have with Lower two kinds:
Yarn group and cable decentraction, but yarn group surrounds the bundling machine of cable advance central rotation, the bundle of the structure together with rotating disk Yarn machine, yarn group and rotating disk surround optical cable central rotation together simultaneously by motor driven, and shortcoming is rotating part volume and quality mistake In huge, it is only suitable for low speed.
Yarn group and the concentric type bundling machine of cable Concentric rotation, yarn group and pot all surround optical cable advance central rotation, finally handle Yarn is pricked on optical cable, is limited by yarn group diameter, the volume of pot is big, and rotary inertia is big, and 80m/min speed of production is It is current maximum speed, it is difficult to have breakthrough again, and also the bundling machine of the structure, because yarn group is concentric with cable, cable does not produce It is complete to change yarn, only yarn is rolled into a ball through storing on cable in advance, this makes bundle yarn leading portion be twisted high speed rotating Speed is also locked simultaneously, can not be raised speed.
Utility model content
The problem of existing for prior art, the utility model provide the non-concentric formula that a kind of yarn group separates with cable center High speed bundling machine.
The utility model is achieved in that non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center includes the One yarn group, the second yarn group, the first yarn releasing transmission mechanism, the second yarn releasing transmission mechanism, the first tension force guide wheel, the second tension force guide wheel, First tension cylinder, the second tension cylinder, the first rolling-up mechanism, the second rolling-up mechanism, the first bundling machine structure, the second bundling machine Structure, first prick yarn driving mechanism, the second bundle yarn driving mechanism, the first winding driving mechanism, the second winding driving mechanism;
The first yarn group and the second yarn group are installed successively along optical cable direction of advance, the first yarn releasing transmission mechanism and the second yarn releasing pass Motivation structure passes through the yarn of actuator drives first group and the second yarn group respectively;
First tension cylinder drives the first tension force guide wheel by the first drive rod, and the second tension cylinder passes through the second drive rod Drive the second tension force guide wheel;
First pricks yarn driving mechanism drives the first bundling machine structure by drive device, and the second bundle yarn driving mechanism passes through driving Device drives the second bundling machine structure;
First winding driving mechanism drives the first rolling-up mechanism by drive device, and the second winding driving mechanism passes through driving Device drives the second rolling-up mechanism;
Stand in channel is through the inner chamber of the first rolling-up mechanism and the second rolling-up mechanism before optical cable.
Further, installation settings has the first yarn group protective cover and second for being oriented to porcelain eye respectively for the first yarn group and the second yarn group Yarn group's protective cover.
Further, the first tension force guide wheel and the second tension force guide wheel are provided with the straining pulley connected by fixed connecting rod, turned Driving wheel, driving wheel, straining pulley activity are set, and rotating wheel is set around own rotation center rotating, the drive of driving wheel and tension cylinder Lever hinge-connection.
The non-concentric formula high speed bundling machine that yarn of the present utility model group separates with cable center, yarn after secondary winding, Volume is substantially reduced, and rotary inertia reduces, and bundling machine structure volume and weight are all substantially reduced, and rotary speed when complete machine works can With higher, bundle yarn speed can reach 150m/min, and operating efficiency is higher, and vibrations are small, noise is small, yarn group convenient disassembly.
Brief description of the drawings
Fig. 1 is the main view for the non-concentric formula high speed bundling machine that the yarn group that the utility model embodiment provides separates with cable center Figure;
Fig. 2 is the vertical view for the non-concentric formula high speed bundling machine that the yarn group that the utility model embodiment provides separates with cable center Figure;
Fig. 3 is the left view for the non-concentric formula high speed bundling machine that the yarn group that the utility model embodiment provides separates with cable center Figure;
Fig. 4 is partial enlarged drawing at the A of the utility model embodiment offer;
Fig. 5 is partial enlarged drawing at the B of the utility model embodiment offer;
Fig. 6 is a kind of structural representation for existing bundling machine that the utility model embodiment provides;
Fig. 7 is the structural representation for another existing bundling machine that the utility model embodiment provides;
In figure:1st, the first yarn group;2nd, the first yarn group protective cover;3rd, the second yarn group;4th, it is oriented to porcelain eye;5th, the first yarn releasing is driven Mechanism;6th, the second yarn group protective cover;7th, the second yarn releasing transmission mechanism;8th, the second tension force guide wheel;9th, tension sensor;10th, second Tension cylinder;11st, the second rolling-up mechanism;12nd, the second bundling machine structure;13rd, the second winding driving mechanism;14th, first yarn is pricked actively Mechanism;15th, stand in channel before optical cable;16th, the first bundling machine structure;17th, the first rolling-up mechanism;18th, the first drive rod;19th, second drive Lever;20th, straining pulley;21st, rotating wheel;22nd, driving wheel;23rd, fixed connecting rod;24th, the first winding driving mechanism;25th, second prick Yarn driving mechanism;26th, the first tension force guide wheel;27th, the first tension cylinder;28th, rotating disk;29th, yarn group;30th, pot.
Embodiment
For utility model content, feature and effect of the present utility model can be further appreciated that, following examples are hereby enumerated, and Accompanying drawing is coordinated to describe in detail as follows.
Structure of the present utility model is explained in detail below in conjunction with the accompanying drawings.
The non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center includes the first yarn and rolls into a ball the 1, second yarn group 3, first Yarn releasing transmission mechanism 5, the second yarn releasing transmission mechanism 7, the first tension force guide wheel 26, the second tension force guide wheel 8, the first tension cylinder 27, Second tension cylinder 10, the first rolling-up mechanism 17, the second rolling-up mechanism 11, the first bundling machine structure 16, the second bundling machine structure 12, One, which pricks yarn driving mechanism 14, second, pricks the winding winding driving mechanism 11 of driving mechanism 24, second of yarn driving mechanism 25, first;
The first yarn group 1 and the second yarn group 3 are installed successively along optical cable direction of advance, the first yarn releasing transmission mechanism 5 and second is put Yarn transmission mechanism 7 is respectively by the yarn of actuator drives first group 1 and the second yarn group 3, and in the present embodiment, the transmission device is adopted With servomotor, and pass through decelerator and drive the first yarn group 1 and the second yarn group 3 to rotate;
First yarn is rolled into a ball and the second yarn group the first yarn that installation settings has guiding porcelain eye respectively rolls into a ball protective cover and the second yarn group is anti- Shield;
First tension cylinder 27 drives the first tension force guide wheel 26 by the first drive rod 18, and the second tension cylinder 10 passes through the Two drive rods 19 drive the second tension force guide wheel 8, and in the present embodiment, the first tension force guide wheel 26 and the second tension force guide wheel 8 are respectively provided with Have the straining pulley 20 connected by fixed connecting rod 23, rotating wheel 21, driving wheel 22, the activity of straining pulley 20 is set, rotating wheel 21 around Own rotation center rotating is set, driving wheel 22 and the drive rod hinge-connection of tension cylinder;
First pricks yarn driving mechanism 14 drives the first bundling machine structure 16 by drive device, and second, which pricks yarn driving mechanism 25, leads to Over-driving device drives the second bundling machine structure 12, and in this embodiment, the drive device uses synchronous pulley;
First winding driving mechanism 24 drives the first rolling-up mechanism 17 by drive device, and the second winding driving mechanism 13 leads to Over-driving device drives the second rolling-up mechanism 11, and in this embodiment, the drive device uses synchronous pulley;
Stand in channel 15 is through the inner chamber of the first rolling-up mechanism 17 and the second rolling-up mechanism 11 before optical cable.
Operation principle of the present utility model is as follows:
Rotation is rolled into a ball by the yarn releasing transmission mechanism drive yarn by Serve Motor Control respectively by first yarn group 1 and the second yarn group 3, Yarn is released, yarn is imported into tension force guide wheel via the guiding porcelain eye on protective cover, installation tension sensor in tension cylinder, this In utility model embodiment, tension sensor reads the displacement signal of drive rod and sends PLC system to, judges current tensile, Tension cylinder motion and the rotation of servomotor are controlled by PLC system, drive rod, which moves forward and backward, drives driving wheel 22 is front and rear to transport The fixed connecting rod 23 of dynamic and then driving rotates around rotating wheel 21, realizes motion of the straining pulley 20 to inner or outer side, realization and tension force The tension force of the yarn of the contact of wheel 20, ensure that yarn tension is constant accurate;
Two groups of yarns in first yarn group 1 and the second yarn group 3 are respectively after overtension guide wheel, via Serve Motor Control Two sets of winding driving mechanisms drive rolling-up mechanisms rotation, by the secondary winding of yarn on rolling-up mechanism, and are controlled via PLC system It is poor with the rotary speed of bundling machine structure, accurate receipts yarn is carried out, accomplishes to need to prick how many yarns receive how many yarns, yarn passes through secondary winding Afterwards, because volume is substantially reduced, rotary inertia reduces, and rotary speed can be higher;
Two sets of Serve Motor Control prick yarn driving mechanism and drive the rotation of bundling machine structure, by the first winding through secondary winding Two one threads on the rolling-up mechanism 11 of mechanism 17 and second are directed on optical cable via bundling machine structure, and a positive and a negative rotation is pricked On optical cable.
Two kinds of bundling machine shown in Fig. 6 and Fig. 7 is two kinds of conventional in the market bundling machines, the bundle shown in Fig. 6 Yarn machine, yarn group 29 and rotating disk 28 are surrounded the central rotation of stand in channel 15 before optical cable, rotating part volume by motor driven together simultaneously And quality is excessively huge, it is only suitable for low speed;Bundling machine shown in Fig. 7, yarn group 29 and pot 30 are all in stand in channel 15 before optical cable The heart is rotated, and finally yarn is pricked on optical cable, and the bundling machine of the structure is rolled into a ball 29 diameters by yarn and limited, and the volume of pot 30 is big, Rotary inertia is big, and 80m/min speed of production has been maximum speed, it is difficult to have breakthrough again, and the bundling machine of the structure Because yarn group 29 and cable are concentric, cable, which has not produced, can not possibly change yarn, only in advance by yarn group 29 through storing on cable Come, this makes bundle yarn leading portion be twisted the speed of high speed rotating also while is locked, and can not raise speed.
Compared with prior art, the non-concentric formula high speed bundling machine that yarn group of the present utility model separates with cable center, yarn After secondary winding, volume is substantially reduced, and rotary inertia reduces, and bundling machine structure volume and weight are all substantially reduced, complete machine work Rotary speed when making can be higher, pricks yarn speed and can reach 150m/min, and operating efficiency is higher, and vibrations are small, noise is small, Yarn group's convenient disassembly.
Described above is only to preferred embodiment of the present utility model, not the utility model is made any formal Limitation, it is every according to the technical essence of the utility model to any simple modification made for any of the above embodiments, equivalent variations with Modification, is belonged in the range of technical solutions of the utility model.

Claims (3)

1. the non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center, it is characterised in that including the first yarn group, the second yarn Group, the first yarn releasing transmission mechanism, the second yarn releasing transmission mechanism, the first tension force guide wheel, the second tension force guide wheel, the first tension cylinder, Second tension cylinder, the first rolling-up mechanism, the second rolling-up mechanism, the first bundling machine structure, the second bundling machine structure, first prick yarn actively Mechanism, second prick yarn driving mechanism, the first winding driving mechanism, the second winding driving mechanism;
The first yarn group and the second yarn group, the first yarn releasing transmission mechanism and the second yarn releasing driver are installed successively along optical cable direction of advance Structure passes through the yarn of actuator drives first group and the second yarn group respectively;
First tension cylinder drives the first tension force guide wheel by the first drive rod, and the second tension cylinder is driven by the second drive rod Second tension force guide wheel;
First pricks yarn driving mechanism drives the first bundling machine structure by drive device, and the second bundle yarn driving mechanism passes through drive device Drive the second bundling machine structure;
First winding driving mechanism drives the first rolling-up mechanism by drive device, and the second winding driving mechanism passes through drive device Drive the second rolling-up mechanism;
Stand in channel is through the inner chamber of the first rolling-up mechanism and the second rolling-up mechanism before optical cable.
2. the non-concentric formula high speed bundling machine that yarn group as claimed in claim 1 separates with cable center, it is characterised in that the first yarn group Installation settings has the first yarn group's protective cover for being oriented to porcelain eye and the second yarn group protective cover respectively with the second yarn group.
3. the non-concentric formula high speed bundling machine that yarn group as claimed in claim 1 separates with cable center, it is characterised in that the first tension force Guide wheel and the second tension force guide wheel are provided with straining pulley, rotating wheel, the driving wheel connected by fixed connecting rod, and straining pulley activity is set Put, rotating wheel is set around own rotation center rotating, the drive rod hinge-connection of driving wheel and tension cylinder.
CN201720409758.XU 2017-04-19 2017-04-19 The non-concentric formula high speed bundling machine that a kind of yarn group separates with cable center Active CN206920665U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107065099A (en) * 2017-04-19 2017-08-18 上海隽锐光电科技有限公司 A kind of non-concentric formula high speed bundling machine of Sha Tuanyulan centers separation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107065099A (en) * 2017-04-19 2017-08-18 上海隽锐光电科技有限公司 A kind of non-concentric formula high speed bundling machine of Sha Tuanyulan centers separation

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