CN206884116U - A docking device for a mold at the discharge end of an extruder - Google Patents
A docking device for a mold at the discharge end of an extruder Download PDFInfo
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- CN206884116U CN206884116U CN201720736423.9U CN201720736423U CN206884116U CN 206884116 U CN206884116 U CN 206884116U CN 201720736423 U CN201720736423 U CN 201720736423U CN 206884116 U CN206884116 U CN 206884116U
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Abstract
本实用新型公开了一种用于挤出机出料端模具的对接装置,包括移动小车,移动小车包括有移动平台、位于移动平台下方的升降调节座以及位于移动平台上方用于连接模具的机架,移动平台上设置有用于放置机架的第一位移平台,第一位移平台下方设置有第一传动机构并通过其带动第一位移平台沿模具进料端径向方向位移,移动平台与第一位移平台之间还设置有用于放置第一位移平台的第二位移平台,第二位移平台下方设置有第二传动机构并通过其带动第二位移平台沿模具进料端轴向方向位移。对接装置通过第一位移平台以及第二位移平台,使得在升降调节座进行移动小车高度调节之后,可以进行水平面内的进一步调节,有利于降低对接固定难度,提高对接成功率。
The utility model discloses a docking device for a mold at the discharge end of an extruder, which includes a mobile trolley, the mobile trolley includes a mobile platform, a lifting adjustment seat located below the mobile platform, and a machine for connecting the mold located above the mobile platform. frame, the mobile platform is provided with a first displacement platform for placing the rack, and a first transmission mechanism is provided below the first displacement platform, which drives the first displacement platform to displace along the radial direction of the mold feed end, and the mobile platform and the second A second displacement platform for placing the first displacement platform is also arranged between the first displacement platforms, and a second transmission mechanism is arranged below the second displacement platform to drive the second displacement platform to displace along the axial direction of the mold feed end. The docking device passes through the first displacement platform and the second displacement platform, so that after the height adjustment of the mobile trolley by the lifting adjustment seat, further adjustment in the horizontal plane can be performed, which is beneficial to reduce the difficulty of docking and fixing, and improve the success rate of docking.
Description
技术领域technical field
本实用新型涉及塑料挤出产品生产设备,更具体地说,涉及一种用于挤出机出料端模具的对接装置。The utility model relates to production equipment for plastic extruded products, in particular to a butt joint device for a mold at the discharge end of an extruder.
背景技术Background technique
塑料挤出机的挤出方法一般指的是在200度左右的高温下使塑料熔解,熔解的塑料再通过特定的模具时形成所需要的形状,挤出成型要求具备对塑料特性的深刻理解和模具设计的丰富经验、是一种技术要求较高的成型方法。挤出成型是在挤出机中通过加热、加压而使物料以流动状态连续通过口模成型的方法,也称为“挤塑”。与其他成型方法相比,具有效率高、单位成本低的优点。The extrusion method of a plastic extruder generally refers to melting the plastic at a high temperature of about 200 degrees, and then forming the required shape when the molten plastic passes through a specific mold. Extrusion molding requires a deep understanding of plastic properties and Rich experience in mold design is a molding method with high technical requirements. Extrusion molding is a method in which materials are continuously passed through a die in a fluid state by heating and pressurizing in an extruder, also known as "extrusion molding". Compared with other molding methods, it has the advantages of high efficiency and low unit cost.
根据不同的产品形状,需要在塑料挤出机端部安装不同型号的模具,如图1所示,为了使塑料挤出机1挤出之后的塑料能够顺利的进入至模具2内,塑料挤出机1的出料挤出端11以及模具进料端21一般均设置为圆柱状结构,且在两者上方套设有法兰盘3,在实际的操作中,需要实现出料挤出端11以及模具进料端21同轴对接,对接之后再利用法兰盘3和紧固件相配合进行固定,上述的对接过程采用一移动小车4得以实现,将模具2固定在移动小车4上,当模具2固定在移动小车4上时,模具进料端21端面呈竖直设置,在移动小车4底部还设置有多个升降调节座5,通过移动小车4水平移动实现水平平面的对接,再结合升降调节座5完成竖直平面的对接。According to different product shapes, it is necessary to install different types of molds at the end of the plastic extruder. The discharge extrusion end 11 of the machine 1 and the mold feed end 21 are generally set in a cylindrical structure, and a flange 3 is set above the two. In actual operation, it is necessary to realize the discharge extrusion end 11 And the mold feed end 21 is coaxially docked, and after the docking, the flange 3 and the fastener are used to fix it. The above-mentioned docking process is realized by using a mobile trolley 4, and the mold 2 is fixed on the mobile trolley 4. When When the mold 2 is fixed on the mobile trolley 4, the end surface of the mold feeding end 21 is vertically arranged, and a plurality of lifting adjustment seats 5 are also arranged at the bottom of the mobile trolley 4, and the horizontal plane docking is realized through the horizontal movement of the mobile trolley 4, and then combined The lifting adjustment seat 5 completes the docking of the vertical plane.
升降调节座5进行移动小车4高度调节之后,移动小车4下方的滚动轮42呈悬空状,导致无法进行水平面内的进一步调节,即需要在高度调节之前完成挤出端11端面与模具进料端21端面的平行度以及间距调节,导致调节难度较大,当挤出端11端面与模具进料端21端面之间未满足相互平行或者两者间距未满足近似于等于零时,还需要利用升降调节座5调回初始状态,重新进行水平面内的调节;After the height adjustment of the mobile trolley 4 is carried out by the lifting adjustment seat 5, the scroll wheel 42 under the mobile trolley 4 is in the air, so that further adjustment in the horizontal plane cannot be carried out, that is, the end surface of the extrusion end 11 and the feed end of the mold need to be completed before the height adjustment. The parallelism and spacing adjustment of the end faces of 21 make the adjustment difficult. When the end face of the extrusion end 11 and the end face of the die feed end 21 are not parallel to each other or the distance between the two is not satisfied and is approximately equal to zero, it is also necessary to use the lifting adjustment Seat 5 is adjusted back to the initial state, and the adjustment in the horizontal plane is carried out again;
上述情况造成了塑料挤出机1进行模具2对接时对接固定难度较大,对接成功率较低,现有技术存在改进之处。The above situation makes it difficult to connect and fix the mold 2 when the plastic extruder 1 docks, and the success rate of docking is low. There are improvements in the prior art.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种用于挤出机出料端模具的对接装置,该对接装置通过设置第一位移平台以及第二位移平台,使得在升降调节座进行移动小车高度调节之后,可以进行水平面内的进一步调节,有利于降低对接固定难度,提高对接成功率。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a docking device for the mold at the discharge end of the extruder. The docking device is provided with a first displacement platform and a second displacement platform, so that the lifting adjustment seat After adjusting the height of the mobile trolley, further adjustments can be made in the horizontal plane, which is conducive to reducing the difficulty of docking and fixing and improving the success rate of docking.
为实现上述目的,本实用新型提供了如下技术方案:一种用于挤出机出料端模具的对接装置,包括移动小车,所述移动小车包括有移动平台、位于移动平台下方的升降调节座以及位于移动平台上方用于连接模具的机架,其特征在于,所述移动平台上设置有用于放置机架的第一位移平台,所述第一位移平台下方设置有第一传动机构并通过其带动第一位移平台沿模具进料端径向方向位移,所述移动平台与第一位移平台之间还设置有用于放置第一位移平台的第二位移平台,所述第二位移平台下方设置有第二传动机构并通过其带动第二位移平台沿模具进料端轴向方向位移。In order to achieve the above purpose, the utility model provides the following technical solutions: a docking device for the mold at the discharge end of the extruder, including a mobile trolley, the mobile trolley includes a mobile platform, and a lifting adjustment seat located below the mobile platform And the frame for connecting the mould, which is located above the mobile platform, is characterized in that the mobile platform is provided with a first displacement platform for placing the frame, and a first transmission mechanism is provided below the first displacement platform and passes through it. Drive the first displacement platform to displace in the radial direction of the mold feed end, a second displacement platform for placing the first displacement platform is also provided between the mobile platform and the first displacement platform, and a The second transmission mechanism drives the second displacement platform to displace along the axial direction of the mold feed end.
通过采用上述技术方案,在进行挤出端和模具进料端对接时,首先通过移动小车水平位移模具,完成水平面上的初步调节,随后通过升降调节座将模具进料端升降至合适的高度,从而完成竖直面上的调节,此时,可以根据模具进料端的实际位置,进行模具进料端水平面上的进一步调节,沿模具进料端径向方向位移第一位移平台,使得模具进料端与挤出端能够保持较高的同轴度,沿模具进料端轴向方向位移第二位移平台,使得模具进料端与挤出端能够保持较高的贴合度,有利于降低对接固定难度,提高对接成功率。By adopting the above-mentioned technical scheme, when docking the extrusion end and the feed end of the mold, the first step is to move the trolley to horizontally displace the mold to complete the preliminary adjustment on the horizontal plane, and then lift the feed end of the mold to a suitable height through the lifting adjustment seat. Thus, the adjustment on the vertical surface is completed. At this time, according to the actual position of the mold feed end, further adjustments can be made on the horizontal plane of the mold feed end, and the first displacement platform is displaced along the radial direction of the mold feed end, so that the mold feed The end and the extrusion end can maintain a high coaxiality, and the second displacement platform can be displaced along the axial direction of the mold feed end, so that the mold feed end and the extrusion end can maintain a high degree of fit, which is beneficial to reduce the butt joint Fixed difficulty to improve docking success rate.
本实用新型进一步设置为:所述第一传动机构包括螺纹穿设第一位移平台的第一丝杆、穿设第一位移平台的第一导向杆,所述第一丝杆以及第一导向杆均通过轴承座水平安装于第二位移平台。The utility model is further configured as follows: the first transmission mechanism includes a first screw rod threaded through the first displacement platform, a first guide rod passed through the first displacement platform, the first screw rod and the first guide rod They are all horizontally installed on the second displacement platform through the bearing seat.
通过采用上述技术方案,通过转动第一丝杆,进而使得第一位移平台能够沿着第一导向杆长度方向来回运动,丝杆传动具有较好的调节稳定性和调节精度,使得挤出端端面与模具进料端端面能够保持较高的同轴度,有利于提高对接精度。By adopting the above technical solution, by rotating the first screw rod, the first displacement platform can move back and forth along the length direction of the first guide rod, and the screw drive has better adjustment stability and adjustment accuracy, so that the extrusion end face It can maintain a high degree of coaxiality with the end face of the feed end of the mold, which is beneficial to improve the butt joint accuracy.
本实用新型进一步设置为:所述第一位移平台下方设置有若干第一定位块,所述第一丝杆以及第一导向杆穿设第一定位块,所述第一丝杆与第一定位块螺纹配合。The utility model is further configured as follows: a plurality of first positioning blocks are arranged under the first displacement platform, the first screw rod and the first guide rod pass through the first positioning blocks, and the first screw rod and the first positioning block Block thread fit.
通过采用上述技术方案,第一定位块的设置能够在便于第一丝杆以及第一导向杆安装连接的同时降低第一位移平台的整体重量。By adopting the above technical solution, the arrangement of the first positioning block can reduce the overall weight of the first displacement platform while facilitating the installation and connection of the first screw rod and the first guide rod.
本实用新型进一步设置为:所述第二传动机构包括螺纹穿设第二位移平台的第二丝杆、穿设第二位移平台的第二导向杆,所述第二丝杆以及第二导向杆均通过轴承座水平安装于移动平台。The utility model is further configured as follows: the second transmission mechanism includes a second threaded rod threaded through the second displacement platform, a second guide rod threaded through the second displacement platform, the second screw rod and the second guide rod All are horizontally installed on the mobile platform through the bearing seat.
通过采用上述技术方案,通过转动第二丝杆,进而使得第二位移平台能够沿着第二导向杆长度方向来回运动,丝杆传动具有较好的调节稳定性和调节精度,使得挤出端端面与模具进料端端面能够紧密贴合,有利于提高对接精度。By adopting the above technical solution, by rotating the second screw rod, the second displacement platform can move back and forth along the length direction of the second guide rod, and the screw drive has better adjustment stability and adjustment accuracy, so that the extrusion end face It can be closely attached to the end surface of the feed end of the mold, which is conducive to improving the docking accuracy.
本实用新型进一步设置为:所述第二位移平台下方设置有若干第二定位块,所述第二丝杆以及第二导向杆穿设第二定位块,所述第二丝杆与第二定位块螺纹配合。The utility model is further configured as follows: a plurality of second positioning blocks are arranged under the second displacement platform, the second screw rod and the second guide rod pass through the second positioning block, and the second screw rod and the second positioning block Block thread fit.
通过采用上述技术方案,第二定位块的设置能够在便于第二丝杆以及第二导向杆安装连接的同时降低第二位移平台的整体重量。By adopting the above technical solution, the arrangement of the second positioning block can reduce the overall weight of the second displacement platform while facilitating the installation and connection of the second screw rod and the second guide rod.
本实用新型进一步设置为:所述第一丝杆以及第二丝杆端部均固定有用于增大丝杆端部直径的旋转驱动件。The utility model is further configured as follows: the ends of the first screw rod and the second screw rod are fixed with a rotary driving member for increasing the diameter of the end of the screw rod.
通过采用上述技术方案,通过转动旋转驱动件,进而带动第一丝杆或者第二丝杆转动,能够起到省力方便转动效果。By adopting the above technical solution, by rotating the rotary driving member, and then driving the first screw rod or the second screw rod to rotate, the effect of labor-saving and convenient rotation can be achieved.
本实用新型进一步设置为:所述机架上设置有用于摆动模具进料端的十字摆动组件,十字摆动组件包括呈竖直设置的转动环,所述模具位于转动环内且与其转动配合,以带动模具进料端左右摆动,所述机架与转动环转动配合,以带动模具进料端上下摆动。The utility model is further set as follows: the frame is provided with a cross swing assembly for swinging the feed end of the mold, the cross swing assembly includes a vertically arranged rotating ring, the mold is located in the rotating ring and rotates with it to drive The feeding end of the mold swings left and right, and the frame and the rotating ring rotate and cooperate to drive the feeding end of the mold to swing up and down.
通过采用上述技术方案,当出料挤出端端面与模具进料端端面之间无法实现紧密贴合时,通过模具进料端的上下摆动以及左右摆动,实现进料端端面倾斜度或者朝向的改变,使得出料挤出端与模具进料端进行对接时,两者的端面能够较为紧密的贴合在一起,有利于提高对接精度,贴合在一起之后再通过紧固件穿设出料挤出端与模具进料端上的法兰盘进行固定,有效降低对接固定的难度。By adopting the above technical scheme, when the close fit between the end surface of the discharge extrusion end and the end surface of the feed end of the mold cannot be achieved, the inclination or orientation of the end surface of the feed end can be changed by swinging up and down and left and right at the feed end of the mold , so that when the discharge extrusion end is docked with the mold feed end, the end faces of the two can be fitted together relatively closely, which is conducive to improving the docking accuracy. The outlet end is fixed with the flange plate on the feed end of the mold, which effectively reduces the difficulty of butt joint fixing.
本实用新型进一步设置为:所述机架上还设置有用于固定上下摆动后模具与机架之间相对位置的锁定机构,所述锁定机构包括呈竖直设置的套筒、位于套筒上下两端且与其呈螺纹配合的第一螺杆和第二螺杆,所述第一螺杆铰接于转动环外壁,所述第二螺杆固定连接于第一位移平台。The utility model is further set as: the frame is also provided with a locking mechanism for fixing the relative position between the mold and the frame after swinging up and down, and the locking mechanism includes a vertically arranged sleeve, which is located at the upper and lower sides of the sleeve. The end and the first screw rod and the second screw rod that are threadedly engaged with it, the first screw rod is hinged to the outer wall of the rotating ring, and the second screw rod is fixedly connected to the first displacement platform.
通过采用上述技术方案,锁定机构的设置一方面有利于提高结构平衡性,另一方面起到方便调节的作用,通过定轴转动套筒,使得套筒两端的第一螺杆和第二螺杆能够同步的向套筒靠拢或者远离,第一螺杆同步的带动转动环以及模具的进料端上下摆动,完成进料端端面倾斜角度的调整,由于第二螺杆固定于第一位移平台无法上下移动,所以当模具进料端需要向下摆动时,转动套筒,套筒以及第一螺杆会同步的向下运动,而当模具进料端需要向上摆动时,转动套筒,套筒以及第一螺杆会同步的向上运动。By adopting the above technical solution, the setting of the locking mechanism is beneficial to improve the structural balance on the one hand, and on the other hand, it plays a role of convenient adjustment. By rotating the sleeve at a fixed axis, the first screw and the second screw at both ends of the sleeve can be synchronized. The first screw drives the rotating ring and the feeding end of the mold to swing up and down synchronously to complete the adjustment of the inclination angle of the end face of the feeding end. Since the second screw is fixed on the first displacement platform and cannot move up and down, so When the feeding end of the mold needs to swing downward, the rotating sleeve, the sleeve and the first screw will move downward synchronously, and when the feeding end of the mold needs to swing upward, the rotating sleeve, the sleeve and the first screw will move Synchronized upward movement.
本实用新型进一步设置为:所述模具侧面延伸有呈相对设置的转动杆,所述转动杆呈竖直设置且穿设转动环。The utility model is further configured as follows: the side of the mold is extended with rotating rods arranged oppositely, the rotating rods are vertically arranged and a rotating ring is passed through.
通过采用上述技术方案,当进行模具进料端端面朝向调节时,模具通过两侧的转动杆与转动环形成转动配合,完成模具进料端的左右摆动。By adopting the above technical scheme, when adjusting the orientation of the end face of the feed end of the mold, the mold forms rotational cooperation with the rotating ring through the rotating rods on both sides, and completes the left and right swing of the feed end of the mold.
本实用新型进一步设置为:所述机架包括至第一位移平台向上延伸的两立柱,所述转动环位于两侧立柱之间,所述转动环侧面连接有呈相对设置的支撑杆,所述支撑杆呈水平设置且转动架设于立柱上端。The utility model is further configured as follows: the frame includes two uprights extending upward to the first displacement platform, the rotating ring is located between the uprights on both sides, and the side of the rotating ring is connected with supporting rods arranged oppositely, the The supporting rod is arranged horizontally and the rotating frame is arranged on the upper end of the column.
通过采用上述技术方案,当进行模具进料端端面倾斜角度调节时,模具通过两侧的支撑杆与立柱上端形成转动配合,并通过架设的方式连接在立柱上端,便于安装拆卸。By adopting the above technical solution, when adjusting the inclination angle of the end face of the feed end of the mold, the mold forms a rotation fit with the upper end of the column through the support rods on both sides, and is connected to the upper end of the column by erection, which is convenient for installation and disassembly.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
其一:该用于挤出机出料端模具的对接装置整体结构较为简单,方便安装拆卸,具有较高的使用灵活性和适用范围;First: The overall structure of the docking device for the mold at the discharge end of the extruder is relatively simple, easy to install and disassemble, and has high flexibility and scope of application;
其二:该用于挤出机出料端模具降低了挤出端与模具进料端的对接固定难度,方便工作人员进行安装对接;Second: the mold for the discharge end of the extruder reduces the difficulty of docking and fixing the extrusion end and the feed end of the mold, and facilitates the installation and docking of the staff;
其三:该用于挤出机出料端模具的对接装置使得模具进料端端面相对水平面的倾斜角度能够做适应性的调节,同时还能够对模具进料端端面朝向做适应性的调节,最终使得挤出端端面与模具进料端端面能够紧密贴合,有利于提高对接精度;Third: The butt joint device for the mold at the discharge end of the extruder enables adaptive adjustment of the inclination angle of the end face of the feed end of the die relative to the horizontal plane, and at the same time enables adaptive adjustment of the orientation of the end face of the feed end of the die. Finally, the end face of the extrusion end and the end face of the feed end of the mold can be closely attached, which is conducive to improving the docking accuracy;
其四:该用于挤出机出料端模具的对接装置通过设置沿一定方向移动的第一位移平台以及第二位移,使得在升降调节座进行移动小车高度调节之后,可以进行水平面内的进一步调节,有利于降低对接固定难度,提高对接成功率。Fourth: The docking device for the mold at the discharge end of the extruder is provided with a first displacement platform and a second displacement that move in a certain direction, so that after the height adjustment of the mobile trolley is performed on the lifting adjustment seat, further movement in the horizontal plane can be performed. Adjustment is beneficial to reduce the difficulty of docking and fixing, and improve the success rate of docking.
附图说明Description of drawings
图1为现有技术具体对接时的结构示意图;Fig. 1 is a structural schematic diagram of the specific docking of the prior art;
图2为实施例的结构示意图;Fig. 2 is the structural representation of embodiment;
图3为实施例的局部结构示意图,主要用于体现第一位移平台、第二位移平台以及移动平台上的部件结构;Fig. 3 is a partial structural schematic diagram of the embodiment, which is mainly used to embody the structure of components on the first displacement platform, the second displacement platform and the mobile platform;
图4为实施例的局部结构示意图,主要用于体现十字摆动组件以及相关部件结构;Fig. 4 is a partial structural schematic diagram of the embodiment, which is mainly used to reflect the structure of the cross swing assembly and related components;
图5为实施例中锁定机构的结构示意图。Fig. 5 is a structural schematic diagram of the locking mechanism in the embodiment.
附图标记:1、塑料挤出机;11、挤出端;2、模具;21、模具进料端;3、法兰盘;4、移动小车;41、移动平台;42、滚动轮;43、机架;431、立柱;5、升降调节座;51、螺纹杆;52、底座;6、锁定机构;61、第二螺杆;62、套筒;621、四方孔;63、第一螺杆;64、铰接座; 7、支撑杆;8、限位块;9、开合式轴承座;10、转动环; 12、第一位移平台;121、第一定位块;13、第二位移平台;131、第二定位块;14、第一传动机构;141、第一丝杆;142、第一导向杆;15、第二传动机构;151、第二丝杆;152、第二导向杆;16、轴承座;17、手轮;18、转动杆。Reference signs: 1, plastic extruder; 11, extrusion end; 2, mold; 21, mold feed end; 3, flange plate; 4, mobile trolley; 41, mobile platform; 42, rolling wheel; 43 , frame; 431, column; 5, lifting adjustment seat; 51, threaded rod; 52, base; 6, locking mechanism; 61, second screw rod; 62, sleeve; 621, square hole; 63, first screw rod; 64. Hinged seat; 7. Support rod; 8. Limiting block; 9. Split bearing seat; 10. Rotating ring; 12. First displacement platform; 121. First positioning block; 13. Second displacement platform; 131 1, the second positioning block; 14, the first transmission mechanism; 141, the first screw mandrel; 142, the first guide rod; 15, the second transmission mechanism; 151, the second screw rod; 152, the second guide rod; 16, Bearing seat; 17, hand wheel; 18, turning rod.
具体实施方式detailed description
参照图2至图5对本实用新型实施例做进一步说明。The embodiment of the utility model will be further described with reference to Fig. 2 to Fig. 5 .
一种用于挤出机出料端模具的对接装置,主要应用于塑料挤出机1的出料挤出端11与模具进料端21之间的同轴对接固定,如图2所示,对接装置具体包括移动小车4以及位于移动小车4上的圆柱型模具2,圆柱型模具2呈水平设置,移动小车4包括水平设置的移动平台41,在移动平台41下方分布有若干滚动轮42以及升降调节座5,在移动平台41上方设置有用于连接模具2的机架43,在进行对接固定时,通过移动小车4水平移动实现水平平面的调节,再结合移动平台41下方的升降调节座5完成竖直高度上的调节,调节完成之后使得出料挤出端11端面与模具进料端21端面相紧贴,并通过紧固件穿设出料挤出端11以及模具进料端21上的法兰盘3,完成对接固定。A docking device for a mold at the discharge end of an extruder, mainly used for coaxial docking and fixing between the discharge extrusion end 11 of a plastic extruder 1 and the feed end 21 of a mold, as shown in Figure 2, The docking device specifically includes a mobile trolley 4 and a cylindrical mold 2 positioned on the mobile trolley 4. The cylindrical mold 2 is arranged horizontally, and the mobile trolley 4 includes a horizontally arranged mobile platform 41. Below the mobile platform 41, several rolling wheels 42 and The lifting adjustment seat 5 is provided with a frame 43 for connecting the mold 2 above the mobile platform 41. When docking and fixing, the adjustment of the horizontal plane is realized by moving the mobile trolley 4 horizontally, and then combined with the lifting adjustment seat 5 below the mobile platform 41 Complete the adjustment on the vertical height. After the adjustment is completed, the end surface of the discharge extrusion end 11 is closely attached to the end surface of the mold feed end 21, and the fastener is passed through the discharge extrusion end 11 and the mold feed end 21. The flange plate 3 completes the butt joint fixing.
如图2所示,升降调节座5具体包括呈竖直设置的螺纹杆51以及连接于螺纹杆51下端的圆形底座52,螺纹杆51穿设移动平台41且与其呈螺纹配合,当模具2进行向上的高度调节时,通过转动螺纹杆51,使得底座52向下运动,进而顶起整个移动平台41以及模具2向上运动,当调节完成之后,滚动轮42呈悬空状态。As shown in Figure 2, the lifting adjustment seat 5 specifically includes a threaded rod 51 arranged vertically and a circular base 52 connected to the lower end of the threaded rod 51. The threaded rod 51 passes through the mobile platform 41 and is threadedly engaged with it. When performing upward height adjustment, the base 52 moves downward by rotating the threaded rod 51, and then lifts up the entire mobile platform 41 and the mold 2 moves upward. After the adjustment is completed, the rolling wheel 42 is suspended.
如图2所示,移动平台41至下而上还设置有第二位移平台13和第一位移平台12,机架43以及模具2安装在第一位移平台12上,在移动平台41与第二位移平台13之间设置有第二传动机构15,并通过其实现第二位移平台13沿模具2轴线方向的运动,最终实现模具2沿自身轴线方向的运动,在第二位移平台13与第一位移平台12之间设置有第一传动机构14,并通过其实现第一位移平台12沿模具2径向方向的运动,最终实现模具2沿自身径向方向的运动;As shown in Figure 2, mobile platform 41 is also provided with second displacement platform 13 and first displacement platform 12 from bottom to top, frame 43 and mold 2 are installed on first displacement platform 12, between mobile platform 41 and second A second transmission mechanism 15 is arranged between the displacement platforms 13, and the movement of the second displacement platform 13 along the axial direction of the mold 2 is realized by it, and finally the movement of the mold 2 along its own axis direction is realized. Between the second displacement platform 13 and the first A first transmission mechanism 14 is arranged between the displacement platforms 12, and through it, the movement of the first displacement platform 12 along the radial direction of the mold 2 is realized, and finally the movement of the mold 2 along its own radial direction is realized;
在进行实际安装对接时,首先通过移动小车4移动实现水平平面内的初步的调节,再结合移动平台41下方的升降调节座5完成竖直高度上的调节,此时,可以根据模具进料端21的实际位置,进行模具进料端21在水平面上的进一步调节,沿模具进料端21径向方向位移第一位移平台12,使得模具进料端21与挤出端11能够保持较高的同轴度,沿模具进料端21轴向方向位移第二位移平台13,使得模具进料端21与挤出端11能够保持较高的贴合度。When carrying out actual installation and docking, at first the preliminary adjustment in the horizontal plane is realized by moving the mobile trolley 4, and then the adjustment on the vertical height is completed in combination with the lifting adjustment seat 5 below the mobile platform 41. 21, further adjust the mold feed end 21 on the horizontal plane, and displace the first displacement platform 12 along the radial direction of the die feed end 21, so that the die feed end 21 and the extrusion end 11 can maintain a higher Concentricity, displacing the second displacement platform 13 along the axial direction of the die feed end 21 , so that the die feed end 21 and the extrusion end 11 can maintain a high degree of fit.
如图2、图3所示,上述的第一传动机构14具体包括有第一丝杆141以及位于第一丝杆141两侧的第一导向杆142,第一丝杆141与第一导向杆142呈平行设置,第一丝杆141长度延伸方向为模具进料端21的径向方向,为了便于第一丝杆141、第一导向杆142与第一位移平台12之间的连接,在第一位移平台12下方固定有若干第一定位块121,第一丝杆141以及第一导向杆142穿设第一定位块121,以实现与第一位移平台12的连接固定,第一丝杆141与第一定位块121呈螺纹配合,第一丝杆141、第一导向杆142的首尾两端均穿设有轴承座16,并通过轴承座16实现与第二位移平台13的固定连接。As shown in Figure 2 and Figure 3, the above-mentioned first transmission mechanism 14 specifically includes a first screw rod 141 and a first guide rod 142 positioned on both sides of the first screw rod 141, the first screw rod 141 and the first guide rod 142 are arranged in parallel, and the length extension direction of the first screw mandrel 141 is the radial direction of the mold feed end 21, in order to facilitate the connection between the first screw mandrel 141, the first guide rod 142 and the first displacement platform 12, in the A number of first positioning blocks 121 are fixed below the displacement platform 12, and the first screw mandrel 141 and the first guide rod 142 pass through the first positioning block 121 to realize the connection and fixation with the first displacement platform 12. The first screw rod 141 Cooperating with the first positioning block 121 in a threaded manner, the first screw rod 141 and the first guide rod 142 are threaded with bearing seats 16 at both ends, and are fixedly connected to the second displacement platform 13 through the bearing seats 16 .
上述的第二传动机构15具体包括有第二丝杆151以及位于第二丝杆151两侧的第二导向杆152,第二丝杆151与第二导向杆152呈平行设置,第二丝杆151长度延伸方向为模具进料端21的轴向方向,为了便于第二丝杆151、第二导向杆152与第二位移平台13之间的连接,在第二位移平台13下方固定有若干第二定位块131,第二丝杆151以及第二导向杆152穿设第二定位块131,以实现与第二位移平台13的连接固定,第二丝杆151与第二定位块131呈螺纹配合,第二丝杆151、第二导向杆152的首尾两端均穿设有轴承座16,并通过轴承座16实现与移动平台41的固定连接。The above-mentioned second transmission mechanism 15 specifically includes a second screw rod 151 and a second guide rod 152 positioned on both sides of the second screw rod 151. The second screw rod 151 and the second guide rod 152 are arranged in parallel. The length extension direction of 151 is the axial direction of the mold feed end 21, in order to facilitate the connection between the second screw mandrel 151, the second guide rod 152 and the second displacement platform 13, several first displacement platforms are fixed below the second displacement platform 13. Two positioning blocks 131, the second screw rod 151 and the second guide rod 152 pass through the second positioning block 131, so as to realize the connection and fixation with the second displacement platform 13, the second screw rod 151 and the second positioning block 131 are threaded fit , the first and last ends of the second screw rod 151 and the second guide rod 152 are pierced with a bearing seat 16 , and the fixed connection with the mobile platform 41 is realized through the bearing seat 16 .
在第一丝杆141、以及第二丝杆151端部均设置有旋转驱动件,具体可以为如图2中所示的手轮17,也可以使用任何方便增加丝杆端部直径,以方便于旋转驱动丝杆的零件。All be provided with the rotary driving member at the end of first screw mandrel 141, and second screw mandrel 151, specifically can be hand wheel 17 as shown in Figure 2, also can use any convenience to increase screw mandrel end diameter, to facilitate Parts used to rotate the drive screw.
如图2、图4所示,机架43包括呈竖直设置的两立柱431,模具2位于两立柱431之间,随着塑料挤出机1使用时间的延长,自身结构发生形变偏移,使得塑料挤出机1上的出料挤出端11端面与模具进料端21端面之间无法实现紧密贴合,导致紧固件穿设对应法兰盘3相固定的难度较大,进而使得整体的对接固定难度较大;As shown in Figures 2 and 4, the frame 43 includes two vertical columns 431, and the mold 2 is located between the two columns 431. As the plastic extruder 1 is used for a longer period of time, its own structure will be deformed and shifted. This makes it impossible to achieve a close fit between the end surface of the discharge extrusion end 11 on the plastic extruder 1 and the end surface of the mold feed end 21, which makes it difficult for the fastener to pass through and fix the corresponding flange 3, which in turn makes the The overall docking and fixing is more difficult;
针对上述问题,在机架43上还设置有用于实现模具进料端21摆动的十字摆动组件,十字摆动组件包括有呈竖直设置的转动环10,模具2位于转动环10内,在转动环10侧面水平延伸有两支撑杆7,支撑杆7以模具2为中心呈相对设置,为了方便安装拆卸,在立柱431上端固定连接有开合式轴承座9,本方案的开合式轴承座9具体为上下开合式结构,两侧的支撑杆7嵌设在开合式轴承座9内,支撑杆7通过开合式轴承座9实现与立柱431的转动配合,当支撑杆7进行转动时,转动环10与模具2同步转动,最终实现模具进料端21的上下摆动,改变模具进料端21端面相对水平面的倾斜角度。In view of the above problems, the frame 43 is also provided with a cross swing assembly for realizing the swing of the mold feed end 21. The cross swing assembly includes a vertically arranged rotating ring 10, and the mold 2 is located in the rotating ring 10. There are two support rods 7 extending horizontally on the side of 10, and the support rods 7 are arranged opposite to the center of the mold 2. In order to facilitate installation and disassembly, a split bearing seat 9 is fixedly connected to the upper end of the column 431. The split bearing seat 9 of this scheme is specifically: The upper and lower open and close structure, the support rods 7 on both sides are embedded in the open and close bearing seat 9, and the support rod 7 realizes the rotation cooperation with the column 431 through the open and close bearing seat 9. When the support rod 7 rotates, the rotating ring 10 and the The mold 2 rotates synchronously, finally realizes the up and down swing of the mold feed end 21, and changes the inclination angle of the end surface of the mold feed end 21 relative to the horizontal plane.
在支撑杆7上还同轴固定有两圆环型的限位块8,限位块8抵接开合式轴承座9沿支撑杆7长度方向的前后两侧,限位块8起到限定模具2沿支撑杆 7长度方向位移的目的,限位块8下端与立柱431上端两侧保持抵接,当模具2具有沿支撑杆7长度方向位移的趋势时,限位块8将作用力分布在立柱431上,有利于降低开合式轴承座9损坏的概率,延长开合式轴承座9的使用寿命。On the support rod 7, two ring-shaped limit blocks 8 are coaxially fixed, and the limit blocks 8 abut against the front and rear sides of the split bearing seat 9 along the length direction of the support rod 7, and the limit blocks 8 function to limit the mold. 2. For the purpose of displacement along the length direction of the support rod 7, the lower end of the limit block 8 is kept in contact with both sides of the upper end of the column 431. When the mold 2 has a tendency to displace along the length direction of the support rod 7, the limit block 8 distributes the force between On the column 431, it is beneficial to reduce the probability of damage to the split bearing seat 9 and prolong the service life of the split bearing seat 9.
如图4、图5所示,为了使转动环10以及模具2与机架43转动配合之后的相对位置得以固定,在第一位移平台 12和转动环10之间还设置有用于固定两者相对位置的锁定机构6,锁定机构6包括呈竖直设置的套筒62、位于套筒62上下两端且与其呈螺纹配合的第一螺杆63和第二螺杆61,第一螺杆63上端通过铰接座64转动连接于转动环10的下端,第二螺杆61下端固定连接于第一位移平台 12。As shown in Fig. 4 and Fig. 5, in order to fix the relative positions of the rotating ring 10 and the mold 2 after the frame 43 is rotated and fitted, a device for fixing the relative position between the first displacement platform 12 and the rotating ring 10 is also provided. Position locking mechanism 6, the locking mechanism 6 includes a sleeve 62 arranged vertically, a first screw 63 and a second screw 61 that are located at the upper and lower ends of the sleeve 62 and are threadedly engaged with it, and the upper end of the first screw 63 passes through the hinged seat 64 is rotatably connected to the lower end of the rotating ring 10 , and the lower end of the second screw 61 is fixedly connected to the first displacement platform 12 .
为了方便套筒62转动,在所述套筒62侧面开设有四方孔621,在四方孔621内可以穿设相对应的杆件,利用杆件转动带动套筒62定轴自转,使得套筒62两端的第一螺杆63和第二螺杆61能够同步的向套筒62靠拢或者远离。In order to facilitate the rotation of the sleeve 62, a square hole 621 is provided on the side of the sleeve 62, and a corresponding rod can be pierced in the square hole 621, and the rotation of the rod is used to drive the sleeve 62 to rotate on a fixed axis, so that the sleeve 62 The first screw 63 and the second screw 61 at both ends can move towards or move away from the sleeve 62 synchronously.
由于第二螺杆61固定于第一位移平台 12无法上下移动,所以当模具进料端21需要向下摆动时,转动套筒62,套筒62以及第一螺杆63会同步的向下运动,而当模具进料端21需要向上摆动时,转动套筒62,套筒62以及第一螺杆63会同步的向上运动。第一螺杆63同步的带动模具进料端21上下摆动,完成进料端端面相对水平面的倾斜角度调整,使得出料挤出端11端面与模具进料端21端面能够较为紧密的贴合。Because the second screw rod 61 is fixed on the first displacement platform 12 and cannot move up and down, so when the mold feed end 21 needs to swing downward, the sleeve 62 is rotated, the sleeve 62 and the first screw rod 63 will move downward synchronously, and When the mold feed end 21 needs to swing upwards, the sleeve 62 is rotated, and the sleeve 62 and the first screw 63 will move upwards synchronously. The first screw 63 synchronously drives the feed end 21 of the mold to swing up and down to complete the adjustment of the inclination angle of the end face of the feed end relative to the horizontal plane, so that the end face of the discharge extrusion end 11 and the end face of the feed end 21 of the die can be closely attached.
如图4所示,在模具2侧面延伸有呈相对设置的两转动杆18,转动杆18呈竖直设置且穿设转动环10,为了保持结构的平稳性,转动杆18连接于模具2沿自身轴线方向的中间位置,模具2外壁与转动环10内壁之间存在间隔,通过转动杆18实现模具进料端21的左右摆动,改变模具进料端21端面的朝向,使得挤出端11端面与模具进料端21端面贴合时具有较高的同轴度。As shown in Figure 4, two rotating rods 18 that are arranged oppositely extend on the side of the mold 2. The rotating rods 18 are vertically arranged and pass through the rotating ring 10. In order to maintain the stability of the structure, the rotating rods 18 are connected to the mold 2 along the In the middle position of the self-axis direction, there is a gap between the outer wall of the mold 2 and the inner wall of the rotating ring 10. The left and right swing of the feeding end 21 of the mold is realized by the rotating rod 18, and the orientation of the end surface of the feeding end 21 of the mold is changed, so that the end surface of the extrusion end 11 It has a higher coaxiality when it is attached to the end face of the feed end 21 of the mold.
具体工作过程:Specific working process:
首先通过移动小车4完成了水平方向上的初步调节,再通过升降调节座5完成了竖直方向的调节;First, the preliminary adjustment in the horizontal direction is completed by moving the trolley 4, and then the adjustment in the vertical direction is completed by the lifting adjustment seat 5;
此时,可以根据模具进料端21的实际位置,进行模具进料端21在水平面上的进一步调节,通过定轴转动第一丝杆141,使得第一位移平台 12能够沿着模具进料端21径向方向位移,进而带动模具2位移,使得模具进料端21与挤出端11能够保持较高的同轴度,通过定轴转动第二丝杆151,使得第二位移平台13能够沿着模具进料端21轴向方向位移,使得模具进料端21端面与挤出端11端面能够保持较高的贴合度,降低了对接固定的难度,提高对接固定的成功率。At this time, according to the actual position of the mold feed end 21, the further adjustment of the mold feed end 21 on the horizontal plane can be carried out, and the first screw mandrel 141 can be rotated by a fixed axis so that the first displacement platform 12 can move along the mold feed end. 21 is displaced in the radial direction, and then drives the displacement of the mold 2, so that the mold feed end 21 and the extrusion end 11 can maintain a high coaxiality, and the second displacement platform 13 can be moved along the axis by rotating the second screw 151. The axial displacement of the feed end 21 of the mold makes the end surface of the feed end 21 of the mold and the end surface of the extrusion end 11 maintain a high degree of fit, reduces the difficulty of docking and fixing, and improves the success rate of docking and fixing.
为了进一步的提高使出料挤出端11端面与模具进料端21端面的贴合度,达到便于进行法兰盘3上紧固件的穿设固定。In order to further improve the fitting degree between the end surface of the discharge extrusion end 11 and the end surface of the mold feed end 21 , it is convenient to carry out the penetration and fixing of the fasteners on the flange plate 3 .
可以根据模具进料端21端面与挤出端11端面之间的实际位置,通过杆件带动套筒62定轴自转,使得套筒62以及第一螺杆63能够沿竖直方向移动,转动环10以及模具2能够以支撑杆 7为转动支点做上下摆动,完成模具进料端21端面相对水平面倾斜角度的调节;According to the actual position between the end surface of the die feed end 21 and the end surface of the extrusion end 11, the sleeve 62 can be driven to rotate on a fixed axis through the rod, so that the sleeve 62 and the first screw 63 can move in the vertical direction, and the rotating ring 10 And the mold 2 can swing up and down with the support rod 7 as the fulcrum to complete the adjustment of the inclination angle of the end surface of the mold feed end 21 relative to the horizontal plane;
沿水平方向推动模具进料端21,使得模具2能够以转动杆18为转动支点做左右摆动,完成模具进料端21端面朝向的调节;Push the mold feed end 21 along the horizontal direction, so that the mold 2 can swing left and right with the rotating rod 18 as the fulcrum, and complete the adjustment of the end face orientation of the mold feed end 21;
模具进料端21端面倾斜角度以及朝向的调节均为了提高挤出端11端面与模具进料端21端面的贴合度,待两端面完全贴合后,利用紧固件穿设法兰盘3完成对接固定,提高了对接固定的精度、降低了对接固定的难度。The adjustment of the inclination angle and orientation of the end surface of the feed end 21 of the mold is to improve the fit between the end surface of the extrusion end 11 and the end surface of the feed end 21 of the mold. Butt-fixing improves the precision of butt-fixing and reduces the difficulty of butt-fixing.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720736423.9U CN206884116U (en) | 2017-06-22 | 2017-06-22 | A docking device for a mold at the discharge end of an extruder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720736423.9U CN206884116U (en) | 2017-06-22 | 2017-06-22 | A docking device for a mold at the discharge end of an extruder |
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| CN206884116U true CN206884116U (en) | 2018-01-16 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587945A (en) * | 2019-08-20 | 2019-12-20 | 天津太合节能科技有限公司 | Mold supporting device for production of PE water supply pipe and/or gas pipe |
| CN111391269A (en) * | 2020-04-14 | 2020-07-10 | 铜陵格瑞特挤出技术有限公司 | Adjusting device of die mounting platform |
| CN114700910A (en) * | 2022-04-01 | 2022-07-05 | 华能(大连)热电有限责任公司 | Method for centering rotating equipment |
-
2017
- 2017-06-22 CN CN201720736423.9U patent/CN206884116U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587945A (en) * | 2019-08-20 | 2019-12-20 | 天津太合节能科技有限公司 | Mold supporting device for production of PE water supply pipe and/or gas pipe |
| CN111391269A (en) * | 2020-04-14 | 2020-07-10 | 铜陵格瑞特挤出技术有限公司 | Adjusting device of die mounting platform |
| CN114700910A (en) * | 2022-04-01 | 2022-07-05 | 华能(大连)热电有限责任公司 | Method for centering rotating equipment |
| CN114700910B (en) * | 2022-04-01 | 2023-12-29 | 华能(大连)热电有限责任公司 | A method to find concentricity by rotating equipment |
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