Method for centering rotating equipment
Technical Field
The invention relates to the technical field of rotating equipment installation, in particular to a method for finding concentricity of rotating equipment.
Background
In the power industry production, no matter in the capital construction period or the maintenance period, when rotating equipment, such as a water pump, a fan and the like, is installed, the centers of a coupling or a pair of wheels of the driving equipment and the driven equipment must be ensured to be consistent, otherwise, the equipment can vibrate and even be damaged in the operation process. However, for rotating equipment, the weight is generally large, the concentricity is difficult to be operated by manpower directly in the process of aligning the connected pair wheels, and external force is required, such as tools like a chain block, a hammer, a jack and the like, but when the concentricity is aligned by using the tools, the operation force is often difficult to control, and the concentricity of the connected pair wheels cannot be accurately adjusted quickly, so that the work of aligning is time-consuming and labor-consuming.
Disclosure of Invention
The invention provides a method for finding the concentricity of rotating equipment, aiming at solving the technical problem of quickly realizing the accurate adjustment of the concentricity of a connecting wheel in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a method of centering a rotating device, comprising the steps of:
s1, firstly, arranging a driven equipment body on a driven equipment base, and then arranging a driving equipment body on a driving equipment base;
s2, adjusting screws of a plurality of height adjusting mechanisms on two sides of the driving equipment base by using a wrench, so that the height of a rotating shaft of the driving equipment body is adjusted to be consistent with that of a rotating shaft of the driven equipment body;
s3, respectively inserting a plurality of horizontal adjusting mechanisms into corresponding slots on the top surface of the driving equipment base, and clamping two ends of the lower part of the driving equipment body;
s4, adjusting the adjusting screws of the horizontal adjusting mechanisms by using a wrench, so that two ends of the lower part of the driving equipment body are controlled to horizontally move respectively, and collinear adjustment of a rotating shaft of the driving equipment body and a rotating shaft of the driven equipment body is realized, namely adjustment of the concentricity of the equipment to the wheel is realized;
s5, inserting the distance adjusting mechanism into a corresponding slot on the top surface of the driving equipment base and tightly abutting against one side of the driving equipment body;
s6, adjusting an adjusting screw of the distance adjusting mechanism by using a wrench, so that the driving equipment body is pushed to move, the distance between the driving equipment body and the driven equipment body is adjusted, and the wheel coupling is convenient to install.
Further, the starting distance between the pair of wheels of the driven apparatus body and the pair of wheels of the driving apparatus body must not be greater than the maximum stroke of the distance adjustment mechanism.
Furthermore, the adjusting screws are all hexagonal screws, and the wrenches are all hexagonal wrenches or hexagonal sockets.
Further, the base of the driving device comprises a base substrate, and the height adjusting mechanisms are respectively embedded at four corners of the base substrate.
Furthermore, a plurality of horizontal adjusting slots are respectively formed in two sides of the top surface of the base substrate, a push block sliding groove is formed in the middle of one end of the top surface of the base substrate, distance adjusting slots are respectively formed in one end of the top surface of the base substrate and two sides of the push block sliding groove, worm grooves are respectively formed in two ends of two sides of the base substrate, worm wheel grooves are respectively formed in two ends of the other two sides of the base substrate, and supporting lead screw through holes are respectively formed in four corners of the base substrate.
Furthermore, the plurality of worm grooves, the plurality of worm wheel grooves and the plurality of support screw through holes are respectively communicated with one another.
Furthermore, the height adjusting mechanism comprises a foot pad, the top surface of the foot pad is arranged at the lower end of a height adjusting screw rod, the height adjusting screw rod is arranged in the middle of a through hole of the supporting screw rod, the middle of the height adjusting screw rod is in threaded connection with a height adjusting worm wheel, the height adjusting worm wheel is arranged in the middle of the worm wheel groove, one side of the height adjusting worm wheel is meshed with a height adjusting worm, and the height adjusting worm is arranged in the worm wheel groove.
Further, the horizontal adjusting mechanism comprises a first horizontal adjusting insert block, the upper end of the first horizontal adjusting insert block is connected with a horizontal adjusting ejector rod in a sliding manner, one end of the horizontal adjusting ejector rod is provided with a horizontal cushion block, the other end of the horizontal adjusting ejector rod is arranged at one end of the horizontal adjusting connecting block, the other end of the horizontal adjusting connecting block is arranged at one end of a horizontal adjusting connecting rod, the other end of the horizontal adjusting connecting rod is provided with a clamping thread, the other end of the horizontal adjusting connecting rod is connected with one end of a horizontal adjusting rotating block in a sliding way, rotating block fixing nuts are respectively arranged at the other end of the horizontal adjusting connecting rod and two sides of one end of the horizontal adjusting rotating block, the other end of the horizontal adjusting rotating block is rotatably connected with one end of a horizontal adjusting screw rod, the middle part of the horizontal adjusting screw rod is in threaded connection with the upper end of a second horizontal adjusting inserting block, and the other end of the horizontal adjusting screw rod is provided with a horizontal cushion block.
Furthermore, the distance adjusting mechanism comprises a distance adjusting insert block, the middle of the distance adjusting insert block is rotatably connected with a distance adjusting worm, and the lower part of the distance adjusting worm is meshed with a distance adjusting push block.
Further, the one end of altitude mixture control worm the one end of horizontal adjustment screw with the one end of distance adjustment worm all is equipped with outer hexagonal packing ring screw head, and is a plurality of the outside of outer hexagonal packing ring screw head all is equipped with screw head lid ring.
Compared with the prior art, the invention has the beneficial effects that:
the device can realize the quick and accurate centering installation of the rotating equipment coupler or the paired wheels, saves time and labor, and can ensure the concentricity and the installation quality of the rotating equipment coupler or the paired wheels; the used special tool has small and simple structure and low requirement on operation space; the operation is convenient, and the requirement on the professional level of a user is low; the used special tool is convenient to install and maintain and can be repeatedly used.
Drawings
FIG. 1 is a schematic diagram showing the appearance and structure of a professional tool used in the method of the present invention;
FIG. 2 is a schematic front view of a specialized tool used in the method of the present invention;
FIG. 3 is a schematic top view of a specialized tool used in the method of the present invention;
FIG. 4 is a schematic structural diagram of a base of a driving device, a horizontal adjusting mechanism and a distance adjusting mechanism used in the method of the present invention;
FIG. 5 is a schematic view of the base of the driving device, the horizontal adjusting mechanism and the distance adjusting mechanism used in the method of the present invention;
FIG. 6 is a sectional view of the base structure of the driving device used in the method of the present invention;
FIG. 7 is a schematic view of a height adjustment mechanism used in the method of the present invention;
FIG. 8 is a schematic view of a horizontal adjustment mechanism used in the method of the present invention;
FIG. 9 is a schematic view of a distance adjusting mechanism used in the method of the present invention.
In the figure: 1. a slave device body; 2. a slave device base; 3. a driving apparatus body; 4. a drive device base; 41. a base substrate; 411. a horizontal adjusting slot; 412. a push block chute; 413. a distance adjusting slot; 414. a worm groove; 415. a worm gear groove; 416. a support screw through hole; 42. a height adjustment mechanism; 421. a foot pad; 422. a height adjusting screw rod; 423. a height adjustment worm gear; 424. a height adjustment worm; 5. a horizontal adjustment mechanism; 51. a first horizontal adjustment insert; 52. horizontally adjusting the ejector rod; 53. a horizontal cushion block; 54. horizontally adjusting the connecting block; 55. a horizontal adjustment link; 551. clamping the threads; 56. horizontally adjusting the rotating block; 57. the rotating block fixes the nut; 58. a horizontal adjusting screw; 59. a second horizontal adjustment insert; 6. a distance adjusting mechanism; 61. a distance adjusting insert block; 62. a distance adjusting worm; 63. a distance adjusting push block; 7. a screw head of an outer hexagonal washer; 8. and a screw head cover ring.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in different forms and not limited to the embodiments described herein, but which are provided so as to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the knowledge of the terms used herein in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In an embodiment, please refer to fig. 1-5, a method for centering a rotating device includes the following steps:
s1, firstly, a driven equipment body 1 is arranged on a driven equipment base 2, and then a driving equipment body 3 is arranged on a driving equipment base 4;
s2, adjusting screws of a plurality of height adjusting mechanisms 42 on two sides of the driving equipment base 4 by using a spanner, so that the height of a rotating shaft of the driving equipment body 3 is adjusted to be consistent with that of the rotating shaft of the driven equipment body 1;
s3, respectively inserting a plurality of horizontal adjusting mechanisms 5 into corresponding slots on the top surface of the driving equipment base 4, and clamping two ends of the lower part of the driving equipment body 3;
s4, adjusting the adjusting screws of the horizontal adjusting mechanisms 5 by using a wrench, so that two ends of the lower part of the driving equipment body 3 are controlled to horizontally move respectively, and collinear adjustment of a rotating shaft of the driving equipment body 3 and a rotating shaft of the driven equipment body 1 is realized, namely adjustment of the concentricity of the equipment to the wheel;
s5, inserting the distance adjusting mechanism 6 into a corresponding slot on the top surface of the driving equipment base 4 and tightly abutting against one side of the driving equipment body 3;
s6, adjusting the adjusting screw of the distance adjusting mechanism 6 by using a wrench, so that the driving device body 3 is pushed to move, the distance between the driving device body 3 and the driven device body 1 is adjusted, and the wheel coupling is convenient to install.
In an embodiment, the starting distance between the pair of wheels of the driven apparatus body 1 and the pair of wheels of the driving apparatus body 3 must not be greater than the maximum stroke of the distance adjustment mechanism 6.
In one embodiment, the adjusting screws are all hexagonal screws, and the wrenches are all hexagonal wrenches or hexagonal sockets, and the design is to reduce the types of operating tools, so that frequent replacement of the operating tools in the operating process is avoided.
In the embodiment, please refer to fig. 6 again, the driving device base 4 includes a base substrate 41, the height adjusting mechanisms 42 are embedded in four corners of the base substrate 41, two sides of the top surface of the base substrate 41 are respectively provided with a plurality of horizontal adjusting slots 411, a middle portion of one end of the top surface of the base substrate 41 is provided with a push block sliding slot 412, one end of the top surface of the base substrate 41 and two sides of the push block sliding slot 412 are respectively provided with a distance adjusting slot 413, two ends of two sides of the base substrate 41 are respectively provided with a worm gear slot 414, two ends of the other two sides of the base substrate 41 are respectively provided with a worm gear slot 415, four corners of the base substrate 41 are respectively provided with a support screw rod through hole 416, in this design, the levelness of the driving device body 3 on the base substrate 41 is adjusted by a single height adjusting mechanism 42, the height of the driving device body 3 on the base substrate 41 is adjusted by a plurality of height adjusting mechanisms 42, the plurality of horizontal adjusting slots 411 are in insertion fit with the horizontal adjusting mechanism 5, and are in insertion fit with the distance adjusting mechanism 6 through the push block sliding groove 412 and the plurality of distance adjusting slots 413, and the plurality of worm grooves 414, the plurality of worm gear grooves 415 and the plurality of support screw through holes 416 are respectively communicated with one another.
In an embodiment, please refer to fig. 6-7, the height adjustment mechanism 42 includes a foot pad 421, a top surface of the foot pad 421 is disposed at a lower end of a height adjustment screw 422, the height adjustment screw 422 is disposed at a middle portion of the support screw through hole 416, the middle portion of the height adjustment screw 422 is connected to a height adjustment worm gear 423 by a screw thread, the height adjustment worm gear 423 is disposed at a middle portion of the worm gear groove 415, one side of the height adjustment worm gear 423 is engaged with a height adjustment worm 424, the height adjustment worm 424 is disposed inside the worm gear groove 414, and the height adjustment worm gear 424 is rotated to drive the height adjustment worm gear 423 to rotate, and then the height adjustment screw 422 is driven to move up and down by a screw thread fit, so as to achieve height adjustment.
In an embodiment, please refer to fig. 8 again, the horizontal adjustment mechanism 5 includes a first horizontal adjustment insert 51, an upper end of the first horizontal adjustment insert 51 is slidably connected to a horizontal adjustment push rod 52, one end of the horizontal adjustment push rod 52 is provided with a horizontal spacer 53, the other end of the horizontal adjustment push rod 52 is provided at one end of a horizontal adjustment link 54, the other end of the horizontal adjustment link 54 is provided at one end of a horizontal adjustment link 55, the other end of the horizontal adjustment link 55 is provided with a clamping screw 551, the other end of the horizontal adjustment link 55 is slidably connected to one end of a horizontal adjustment rotating block 56, the other end of the horizontal adjustment link 55 and both sides of one end of the horizontal adjustment rotating block 56 are respectively provided with a rotating block fixing nut 57, the other end of the horizontal adjustment rotating block 56 is rotatably connected to one end of a horizontal adjustment screw 58, a middle portion of the horizontal adjustment screw 58 is threadedly connected to an upper end of a second horizontal adjustment insert 59, the other end of the horizontal adjusting screw 58 is provided with the horizontal cushion block 53, the design is that the lower end of the first horizontal adjusting insert block 51 and the lower end of the second horizontal adjusting insert block 59 are respectively inserted into the corresponding horizontal adjusting slots 411, the position of the horizontal adjusting insert block 56 on the horizontal adjusting connecting rod 55 is fixed through a plurality of insert block fixing nuts 57, so that the two horizontal cushion blocks 53 are clamped on two sides of one end of the lower part of the driving device body 3, then the horizontal adjusting screw 58 is rotated, and the horizontal position of one end of the lower part of the driving device body 3 is adjusted through the threaded fit of the horizontal adjusting screw 58 and the second horizontal adjusting insert block 59.
In an embodiment, please refer to fig. 7 again, the distance adjusting mechanism 6 includes a distance adjusting insert 61, the middle of the distance adjusting insert 61 is rotatably connected with a distance adjusting worm 62, the lower portion of the distance adjusting worm 62 is engaged with a distance adjusting push block 63, the design is that the distance adjusting push block 63 slides into the push block sliding groove 412, the two lower ends of the distance adjusting insert 61 are inserted into the distance adjusting slot 413, and then the distance adjusting worm 62 is rotated to drive the distance adjusting push block 63 to move, so as to push the driving device body 3 to adjust the distance to the driven device body 1.
In an embodiment, please refer to fig. 8 again, one end of the height adjusting worm 424, one end of the horizontal adjusting screw 58 and one end of the distance adjusting worm 62 are all provided with an outer hexagonal washer screw head 7, and a plurality of outer hexagonal washer screw heads 7 are all provided with a screw head cover ring 8, so that the height adjusting worm 424, the horizontal adjusting screw 58 and the distance adjusting worm 62 can be adjusted by the same type of hexagonal wrench or socket without replacing tools, and the operation is convenient.
The operation principle is as follows: firstly, the levelness of the driving device body 3 on the base substrate 41 is adjusted by a single height adjusting mechanism 42, the height adjusting worm wheel 423 is driven to rotate by rotating the height adjusting worm 424, then the height adjusting screw 422 is driven to move up and down by screw thread fit, thereby the height adjustment of the single height adjusting mechanism 42 is realized, after the levelness of the driving device body 3 on the base substrate 41 is adjusted by a plurality of height adjusting mechanisms 42, the height of the driving device body 3 on the base substrate 41 is adjusted by adjusting the plurality of height adjusting mechanisms 42 simultaneously, then the lower end of the first horizontal adjusting insert block 51 and the lower end of the second horizontal adjusting insert block 59 are respectively inserted into the corresponding horizontal adjusting slots 411, the position of the horizontal adjusting rotary block 56 on the horizontal adjusting connecting rod 55 is fixed by a plurality of rotary block fixing nuts 57, thereby the two horizontal cushion blocks 53 are clamped on two sides of one end of the lower part of the driving device body 3, then rotate horizontal adjusting screw 58, through the screw-thread fit of horizontal adjusting screw 58 and second horizontal adjustment inserted block 59, thereby adjust the horizontal position of the lower part one end of drive device body 3, adjust the position on the horizontal direction of drive device body 3 through two horizontal adjustment mechanism 5 around, after the concentricity is right, will adjust the ejector pad 63 and slide into the ejector pad spout 412 apart from, insert the lower part both ends of distance adjustment inserted block 61 in distance adjustment slot 413 again, then rotate distance adjustment worm 62 and drive distance adjustment ejector pad 63 and remove, thereby promote drive device body 3 to adjust with the distance of slave unit body 1, accomplish promptly that the pair wheel is looked for concentrically.
The invention is described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the above-described embodiments, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.