CN206882630U - A kind of big height plate-roller type cold roll forming machine - Google Patents
A kind of big height plate-roller type cold roll forming machine Download PDFInfo
- Publication number
- CN206882630U CN206882630U CN201720369835.3U CN201720369835U CN206882630U CN 206882630 U CN206882630 U CN 206882630U CN 201720369835 U CN201720369835 U CN 201720369835U CN 206882630 U CN206882630 U CN 206882630U
- Authority
- CN
- China
- Prior art keywords
- roller
- press mechanism
- sheet material
- roller press
- forming machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Press Drives And Press Lines (AREA)
Abstract
It the utility model is related to a kind of big height plate-roller type cold roll forming machine, including frame, roller press mechanism and drive mechanism, the roller press mechanism and drive mechanism are installed in frame, after sheet material enters big height plate-roller type cold roll forming machine from frame one end, it is sent by roller press mechanism roll-in and from the other end of frame.The utility model overcomes the variety of problems caused by the compacting disk roller for having showed and having had the big height plate-roller type cold roll forming machine for producing big height sheet material to need major diameter, with without major diameter compacting disk roller, equipment cost is low, and can effectively overcome plate face to scrape paint/abrasion/coating and come off, suppress disk roller service life it is long the advantages of.
Description
Technical field
A kind of big height plate-roller type cold roll forming machine is the utility model is related to, particularly applies and is producing big height sheet material
On.
Background technology
Big height sheet material, depth of section size >=100mm sheet material is generally referred to, the characteristics of its is typical is that height is big, tiltedly
Upper thread segment length is longer, and traditional roller press mechanism only includes upper roller wheel and pushes disk roller, so should using roller pressing forming machine production
The compacting roller diameter that big height sheet material needs to use is (roller diameter having even can reach φ 600mm) bigger than normal, not only cost
High and preparation inconvenience.And the size between the maximum gauge and minimum diameter of compacting disk roller differs larger, causes multiple compactings
When disk roller operates under same rotating shaft drive, linear velocity difference is also just big, and the plate face that sheet material easily occurs scrapes paint, abrasion, coating
The problems such as coming off etc..Further, since the contact area of compacting disk roller and sheet material is big, it result in disk roller and be easily worn, reduce pressure
The durability of disk roller processed.Therefore the linear velocity deviation, guarantee plate that a kind of equipment cost is low, can solve the problems, such as compacting disk roller are provided
The big height plate-roller type cold roll forming machine that material plate face is intact, plate face paint film is complete, compacting disk roller is durable oneself turn into when business urgently.
Utility model content
The purpose of this utility model is：Overcome in the big height sheet material equipment of existing production compacting roller diameter is excessive and ask
Topic, there is provided a kind of big height plate-roller type cold roll forming machine, it has without major diameter compacting disk roller, reduces compacting disk roller and sheet material
Contact surface, equipment cost it is low and can effectively overcome plate face scrape paint/abrasion/coating come off, suppress disk roller service life length
Advantage.
The technical solution of the utility model is as follows：
A kind of big height plate-roller type cold roll forming machine, including frame, roller press mechanism and drive mechanism, the roller press mechanism and
Drive mechanism is installed in frame, after sheet material enters big height plate-roller type cold roll forming machine from frame one end, passes through roll squeezer
Structure roll-in is simultaneously sent from the other end of frame.The roller press mechanism includes being used to the sheet material of plane being bent into U-shaped groove type
First roller press mechanism device of shape, what the first roller press mechanism device was arranged in order including more than one group along frame transmission direction
First roller press mechanism unit, every group of first roller press mechanism unit include being used for the roll-in up and down for suppressing sheet material middle part
Device and the left and right roll-in dress for being used to carry out two flanks of sheet material upward jacking located at two sides of upper and lower rolling device axial direction
Put；
The rolling device up and down includes lower roll wheel and is arranged on above the lower roll wheel and can coordinate when working with lower roll wheel
The upper rolling device suppressed sheet material；The lower roll wheel is parallel with the central shaft of upper rolling device and two central shafts place is flat
Face is vertical with frame transmission direction；
The left and right rolling device is two groups of side rollers for being separately positioned on side outside rolling device central shaft both ends,
And the side roller is close to set on the downside of two flanks of sheet material；
The drive mechanism driving lower roll wheel rolls, and upper rolling device and left and right rolling device produce when sheet material moves
Frictional force effect lower roll.
The big height plate-roller type cold roll forming machine of the application has been specifically designed left and right rolling device, using side roller upper and lower
Coordinate the operation realized to the support of sheet material, top or pressure with it when rolling device works, substantially reduce the diameter of lower roll wheel, reduce
Manufacturing cost, and generate very effective pressing result, but overcome simultaneously its diameter it is big caused by various problems, such as prepare
Between with high costs and upper rolling device diameter difference easily cause linear velocity difference ambassador to obtain greatly plate face scrapes paint, abrasion, coating come off
Problem etc., while substantially reduce roller press mechanism and respectively suppress contact surface between disk roller and sheet material.The big height plate-roller type is cold rolled to
Not only type is light, easy to assembly, cost is low for type machine, and ejecting plate it is smooth, without plate face is hindered, particularly suitable for big height sheet material
Production.
The upper rolling device is upper roll wheel or two groups of concora crush rollers of coaxially connected setting.
The design that the paired concora crush roller of coaxially connected setting substitutes upper roll wheel further reduces the straight of rolling device
Footpath, the diameter difference of upper and lower rolling device is preferably reduced, ejecting plate is more smooth, board surface quality is more secure.
Every group of side roller forms by single side roller unit or by multiple coaxially connected side roller units.
When side roller is made up of multiple coaxially connected side roller units, the contact surface of side roller and sheet material is bigger, uses
Processed in the wide-angle top pressure of sheet material.
When the side roller is made up of single side roller unit, the axis of the side roller and upper rolling device center
Axle is parallel and side roller is with web contact and carrying out jacking to it is bent upwards sheet material flank；When the side roller is by multiple
When coaxially connected side roller unit forms, the axis of the side roller and upper rolling device central shaft and frame transmission direction
It is vertical.
It can be needed to adjust side roller position according to sheet fabrication.
The roller press mechanism is also pre- for sheet material between sheet material arrival end and the first roller press mechanism device including being arranged on
Second roller press mechanism device of compacting, the second roller press mechanism device are arranged in order including more than one group along frame transmission direction
The second roller press mechanism unit, every group of second roller press mechanism unit, which includes pushing disk roller and be arranged on this, to be pushed above disk roller and work
It can coordinate when making with pushing disk roller and pre-stamped upper roller wheel is carried out to sheet material, the upper roller wheel and push disk roller match somebody with somebody combined pressure
System can make suitably to be recessed downwards in the middle part of sheet material, and the wing is upturned at left and right sides of sheet material.
The second roller press mechanism unit is traditional roller press mechanism unit.When suppressing harder sheet material (such as steel etc.),
Second roller press mechanism device is set before the first roller press mechanism device so that sheet material is suppressed with a progressive process so that
More easy-formation when second roller press mechanism unit suppresses the sheet material.
The roller press mechanism, which also includes being arranged between two adjacent groups the second roller press mechanism unit, is used for pressed sheet side
The 3rd roller press mechanism device at wing edge, the 3rd roller press mechanism device include the 3rd at least one set of roller press mechanism unit,
Every group of the 3rd roller press mechanism unit includes a pair of flanging rollers for being used to carrying out sheet material side flap edge into knuckle, two pressure
Side roller is setting up and down and both wheel walls are close to, and is provided between the wheel wall contact surface of two flanging rollers and is used to make sheet material flank side
Edge forms the wedge-shaped impression portion of downward bending knuckle, and the axis of two flanging rollers is parallel to each other and put down where two axis
Face is vertical with frame transmission direction.
The design of the 3rd roller press mechanism device is easy to carry out knuckle processing to sheet material side flap edge.
The roller press mechanism also includes the 4th roll squeezer being arranged between the first roller press mechanism device and the sheet material port of export
Structure device, the 4th roller press mechanism device include more than one group the 4th roller press mechanism list being arranged in order along frame transmission direction
Member, every group of the 4th roller press mechanism unit include being used for middle part pressure setting to being suppressed in the middle part of sheet material and for by sheet material sides
The left and right pressure setting of wing bending；
The middle part pressure setting, which includes pushing ratch and is arranged on this, to be pushed above ratch and can be with lower compacting during work
Wheel coordinates the upper compacting wheel to being suppressed in the middle part of sheet material, described to push that ratch is parallel with the central shaft of upper compacting wheel and two centers
Plane where axle is vertical with frame transmission direction；The left and right pressure setting is separately positioned on compacting wheel central shaft including two groups
Side and take turns coaxial interior compacting roller and being close to respectively outside both ends with upper compacting and be arranged on and interior suppress roller center shaft end
Outer side suppresses roller to coordinate two flanks of sheet material bend with interior compacting roller outside two groups of compression process, described outer
The central shaft of roller and the vertical direction for the plane being made up of upper compacting wheel central shaft and frame transmission direction are suppressed in certain
Angle.
The left and right pressure setting of the 4th roller press mechanism unit can be carried out to the semifinished sheet for being pressed into U-shaped groove type
Two flank bending process.
It is to suppress roller on two groups of upper compacting disk roller or coaxially connected setting that the upper compacting, which is taken turns,.
Diameter is smaller for the relatively upper compacting disk roller of upper compacting roller in pairs, preferably reduces the diameter between compacting wheel up and down
Poor problem, ejecting plate is more smooth, board surface quality is more secure.
The roller that the big height plate-roller type cold roll forming machine also includes being arranged at left and right sides of frame transmission direction is fixed
Plate.
The side roller, flanging roller, left and right compacting roller, interior shaping roller and outer shaping roller are consolidated by connecting shaft
It is scheduled in the roller fixed plate of the big height plate-roller type cold roll forming machine so that safeguard that replacing is more convenient.
The roller press mechanism also includes being used for the flank of sheet material two between the roller press mechanism unit of two adjacent groups the 4th
Suppress the 5th roller press mechanism device of Shape correction, the 5th roller press mechanism device includes at least one set to be transmitted along frame
The 5th roller press mechanism unit that direction is arranged in order, every group of the 5th roller press mechanism unit include shaping roller in two groups and divided
It is not close to be arranged on shaping roller in the cooperation of the interior outside side of shaping roller axle and Shape correction is carried out to two flanks of sheet material
Two groups of outer shaping rollers, the axis of the interior shaping roller and outer shaping roller in same plane and is parallel to each other；It is interior whole
It is respectively provided with shape roller and the contact surface of outer shaping roller and sheet material and the flank of sheet material two is carried out to suppress Shape correction
Wedge-shaped recess portion a and wedge-shaped recess portion b.
5th roller press mechanism device can carry out fine to two flanks of the sheet material after the processing of the 4th roller press mechanism device
Shape correction.
The side roller, concora crush roller, flanging roller, side pressure ratch, left and right compacting roller, upper compacting roller, interior shaping
Bearing is installed with roller and outer shaping roller, they are fixed on big height plate roller by the connecting shaft being connected with bearing respectively
On formula cold roll forming machine.
Bearing is added in above-mentioned various rollers, it is voluntarily coordinated and big height plate-roller type cold roll forming machine complete machine
Speed is consistent, preferably protect plate face and the paint film that is covered thereon it is intact.
The big height plate-roller type cold roll forming machine also includes the perforating press for being used for the punching on the sheet material suppressed, the punching
The rack-mounted sheet material port of export of hole machine.
Compared with prior art, the present utility model application has advantages below：
1) the first roller press mechanism unit of the first roller press mechanism device of this big height plate-roller type cold roll forming machine more only wraps
Roller wheel is included with for the traditional roller press mechanism unit for pushing disk roller, left and right rolling device is added, substantially reduces lower roll
The diameter of wheel, reduces manufacturing cost, overcomes the variety of problems caused by the lower roll wheel of major diameter, such as it is with high costs, with
Plate face caused by upper rolling device diameter difference causes greatly linear velocity difference big scrapes the problems such as paint/abrasion/coating comes off；
2) setting of the second to five roller press mechanism device so that the compacting of sheet material is smoothly progressively carried out, and realizes sheet material pressure
System becomes more meticulous；
3) bearing is added in various rollers, preferably protects the intact of plate face and the paint film covered thereon；
4) each roller press mechanism unit inner part shape, position are set flexibly, and its use of arranging in pairs or groups, which greatly reduces, to be produced into
This, while roller press mechanism and the contact area of sheet material, so as to reduce the abrasion of compacting disk roller, enhance the longevity of compacting disk roller
Life, can meet the different needs for suppressing various sheet materials；
5) ejecting plate is smooth, weight of equipment is light；
6) whole design technology and advanced technology, have supporting property before very big technology.
Brief description of the drawings
Fig. 1 be embodiment described in the utility model big height plate-roller type cold roll forming machine remove side roller fixed plate,
Front view after top bay and connecting shaft；
Fig. 2 is the top view of the big height plate-roller type cold roll forming machine of embodiment described in the utility model；
Fig. 3 is the first roller press mechanism of big height plate-roller type cold roll forming machine unit I -1 of embodiment described in the utility model
The partial enlarged drawing of type；
Fig. 4 is the 7th roller press mechanism work shape of big height plate-roller type cold roll forming machine of embodiment described in the utility model
State removes the sectional view after connecting shaft, frame, axle sleeve；
Fig. 5 is the 8th roller press mechanism work shape of big height plate-roller type cold roll forming machine of embodiment described in the utility model
State removes the sectional view after connecting shaft, frame, axle sleeve；
Fig. 6 is the 9th roller press mechanism work shape of big height plate-roller type cold roll forming machine of embodiment described in the utility model
State removes the sectional view after connecting shaft, frame, axle sleeve；
Fig. 7 is the first roller press mechanism of big height plate-roller type cold roll forming machine unit I -2 of embodiment described in the utility model
The partial enlarged drawing of type；
Fig. 8 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 10th roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Fig. 9 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 11st roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 10 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 12nd roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 11 is the first roller press mechanism of big height plate-roller type cold roll forming machine unit I -3 of embodiment described in the utility model
The partial enlarged drawing of type；
Figure 12 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 13rd roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 13 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 14th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 14 be embodiment described in the utility model the second roller press mechanism of big height plate-roller type cold roll forming machine unit II-
The partial enlarged drawing of 1 type；
Figure 15 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 1st roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 16 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 2nd roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 17 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 3rd roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 18 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 5th roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 19 be embodiment described in the utility model the second roller press mechanism of big height plate-roller type cold roll forming machine unit II-
The partial enlarged drawing of 2 types；
Figure 20 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 6th roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 21 is the big roller press mechanism unit III of height plate-roller type cold roll forming machine the 3rd of embodiment described in the utility model
Partial enlarged drawing；
Figure 22 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 4th roller press mechanism work
Make state and remove the sectional view after connecting shaft, frame, axle sleeve；
Figure 23 be embodiment described in the utility model the roller press mechanism unit IV of big height plate-roller type cold roll forming machine the 4th-
The partial enlarged drawing of 1 type；
Figure 24 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 15th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 25 be embodiment described in the utility model the roller press mechanism unit IV of big height plate-roller type cold roll forming machine the 4th-
The partial enlarged drawing of 2 types；
Figure 26 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 17th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 27 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 20th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 28 be embodiment described in the utility model the roller press mechanism unit IV of big height plate-roller type cold roll forming machine the 4th-
The partial enlarged drawing of 3 types；
Figure 29 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 18th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 30 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 19th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 31 is the big roller press mechanism unit V of height plate-roller type cold roll forming machine the 5th of embodiment described in the utility model
Partial enlarged drawing；
Figure 32 be big height plate-roller type cold roll forming machine described in the utility model embodiment in the 16th roller press mechanism
Working condition removes the sectional view after connecting shaft, frame, axle sleeve；
Figure 33 is each roller of the sheet material successively through big height plate-roller type cold roll forming machine embodiment described in the utility model
Corresponding change in shape schematic diagram after press mechanism roll-in.
Label declaration：
Frame 1, drive mechanism 2, roller press mechanism 3, sheet material 4, roller fixed plate 5, bearing 6, perforating press 7, the first roll squeezer
Structure unit 31, the second roller press mechanism unit 32, the 3rd roller press mechanism unit 33, the 4th roller press mechanism unit 34, the 5th roll squeezer
Structure unit 35, upper and lower rolling device 311, left and right rolling device 312, push disk roller 321, upper roller wheel 322, flanging roller 331,
Middle part pressure setting 341, left and right pressure setting 342, interior shaping roller 351, outer shaping roller 352, lower roll wheel 3111, upper roll-in
Device 3112, concave part 3311, push ratch 3411, it is upper compacting wheel 3412, it is interior compacting roller 3421, it is outer compacting roller 3422,
Depressed part a 3511, depressed part b 3521.
Embodiment
The technical solution of the utility model is described in detail with reference to Figure of description 1-33.
As shown in Fig. 1-33, a kind of big height plate-roller type cold roll forming machine described in the utility model, including frame 1, roller
Press mechanism 3 and drive mechanism 2, the roller press mechanism 3 and drive mechanism 2 are installed in frame 1, and sheet material 4 enters from the one end of frame 1
After entering big height plate-roller type cold roll forming machine, it is sent by roller press mechanism roll-in and from the other end of frame 1.The roll squeezer
Structure 3 includes being used for the first roller press mechanism device that the sheet material 4 of plane is bent into U-shaped groove shapes, first roller press mechanism
Device includes more than one group the first roller press mechanism unit 31 being arranged in order along the transmission direction of frame 1, every group of first roller press mechanism
Unit 31 is including for the rolling device up and down 311 suppressed the middle part of sheet material 4 and located at the upper and lower axle of rolling device 311
To the left and right rolling device 312 for being used to carry out two flanks of sheet material 4 upward jacking of two sides；
The rolling device 311 up and down can be with when including lower roll wheel 3111 and being arranged on the top of the lower roll wheel 3111 and work
Lower roll wheel 3111 coordinates the upper rolling device 3112 suppressed sheet material 4；The lower roll wheel 3111 and upper rolling device 3112
Central shaft is parallel and two central shafts where plane it is vertical with the transmission direction of frame 1；
The left and right rolling device 312 is be separately positioned on side outside the central shaft both ends of rolling device 3112 two groups
Side roller, and the side roller is close to set on the downside of two flanks of sheet material 4；
The drive mechanism 2 drives lower roll wheel 3111 to roll, and upper rolling device 3112 and left and right rolling device 312 are in plate
Frictional force effect caused by the movement of material 4 is lower to be rolled.
The upper rolling device 3112 is upper roll wheel or two groups of concora crush rollers of coaxially connected setting.
Every group of side roller forms by single side roller unit or by multiple coaxially connected side roller units.
When the side roller is made up of single side roller unit, the axis of the side roller and upper rolling device 3112
Central shaft is parallel and side roller is contacted with sheet material 4 and jacking is carried out to it is bent upwards the flank of sheet material 4；When the side roller
When being made up of multiple coaxially connected side roller units, the axis of the side roller and the upper central shaft of rolling device 3112 and machine
The transmission direction of frame 1 is vertical.
The roller press mechanism 3 also includes being arranged between the arrival end of sheet material 4 and the first roller press mechanism device being used for sheet material
The second pre-stamped roller press mechanism device, the second roller press mechanism device include more than one group along the transmission direction of frame 1 successively
Second roller press mechanism unit 32 of arrangement, every group of second roller press mechanism unit 32 include pushing disk roller 321 and being arranged on this pushing
The top of disk roller 321 and it can coordinate with pushing disk roller 321 when working pre-stamped upper roller wheel 322 is carried out to sheet material 4, the upper pressure
Disk roller 322 can make the middle part of sheet material 4 is appropriate to be downwards recessed with the cooperation compacting for pushing disk roller 321, and the left and right sides flapwise of sheet material 4 upwarps
Rise.
The roller press mechanism 3, which also includes being arranged between the second roller press mechanism of two adjacent groups unit 32, is used for pressed sheet
3rd roller press mechanism device of 4 side flap edges, the 3rd roller press mechanism device include the 3rd at least one set of roller press mechanism list
Member 33, every group of the 3rd roller press mechanism unit 33 include a pair of flanging rollers for being used to carrying out sheet material side flap edge into knuckle
331, the two flanging roller 331 is setting up and down and both wheel walls are close to, and is set between the wheel wall contact surface of two flanging rollers 331
There are the wedge-shaped impression portion 3311 for making the side flap edge of sheet material 4 form downward bending knuckle, the axis of two flanging rollers 331
It is parallel to each other and plane where two axis is vertical with the transmission direction of frame 1.
The roller press mechanism 3 also includes the 4th roll-in being arranged between the first roller press mechanism device and the port of export of sheet material 4
Mechanism arrangement, the 4th roller press mechanism device include more than one group the 4th roll squeezer being arranged in order along the transmission direction of frame 1
Structure unit 34, every group of the 4th roller press mechanism unit 34 include being used for the He of middle part pressure setting 341 to being suppressed in the middle part of sheet material
For by the left and right pressure setting 342 of sheet material flank bending；
When the middle part pressure setting 341 pushes the top of ratch 3411 and work including pushing ratch 3411 and being arranged on this
The upper compacting wheel 3412 suppressed the middle part of sheet material 4 can be coordinated with pushing ratch 3411, it is described to push ratch 3411 and upper pressure
The central shaft of ratch 3412 is parallel and two central shafts place plane is vertical with the transmission direction of frame 1；The left and right pressure setting 342
Side outside upper 3412 central shaft both ends of compacting wheel is separately positioned on including two groups and takes turns 3412 coaxial interior compactings with upper compacting
Roller 3421 and being close to respectively is arranged on the interior outer side of compacting roller 3421 center shaft end to coordinate with interior compacting roller 3421
Bend compacting roller 3422 outside two groups of compression process, the center of the outer compacting roller 3422 to two flanks of sheet material 4
The vertical direction of axle and the plane being made up of upper compacting 3412 central shafts of wheel and frame transmission direction is at an angle.
The upper compacting wheel 3412 is suppresses roller on upper compacting disk roller or two groups of coaxially connected setting.The big height
Plate-roller type cold roll forming machine also includes being arranged on the roller fixed plate 5 at left and right sides of the transmission direction of frame 1.
The roller press mechanism 3 also include positioned at the roller press mechanism unit 34 of two adjacent groups the 4th between for 4 liang of sheet material
Flank suppress the 5th roller press mechanism device of Shape correction, and the 5th roller press mechanism device includes at least one set of along frame
The 5th roller press mechanism unit 35 that 1 transmission direction is arranged in order, every group of the 5th roller press mechanism unit 35 include whole in two groups
Shape roller 351 and it is close to be arranged in the cooperation of the outside side of the interior axle of shaping roller 351 shaping roller 351 respectively to sheet material 4
Two flanks carry out two groups of outer shaping rollers 352 of Shape correction, in the interior shaping roller 351 and outer shaping roller 352
Axis is in same plane and is parallel to each other；Interior shaping roller 351 and outer shaping roller 352 with setting respectively on the contact surface of sheet material 4
There are the wedge-shaped recess portion a3511 and wedge-shaped recess portion b3521 for 4 liang of flanks of sheet material suppress with Shape correction.
Embodiment
As shown in Fig. 1-33,20 roll-ins are from left to right sequentially provided with the frame of the big height plate-roller type cold roll forming machine
Mechanism and perforating press, its left end are sheet material arrival end, and right-hand member is the sheet material port of export.1-3,5-6 roller press mechanism units are
Second roller press mechanism unit 32 is traditional roller press mechanism unit, and it only includes upper roller wheel 322 and pushes disk roller 321, is used for
Sheet material it is pre-stamped, making the middle part of sheet material 4, appropriate depression, the left and right sides wing of sheet material 4 are upturned downwards, so that follow-up sheet material is special
It is not the high sheet material of hardness, such as steel plate compacting is smoothed out.Wherein, 1-3,5 roller press mechanism units are the second roll-in
II -1 type of mechanism unit 32, the 6th roller press mechanism unit are II -2 type of the second roller press mechanism unit 32, and its difference is
Roller wheel 322 and the relative position for pushing disk roller 321.4th roller press mechanism unit is the 3rd roller press mechanism device 33, for plate
The compacting of the edge knuckle of material 4.The 7-14 roller press mechanism unit is the first roller press mechanism unit 31, for the big of flat sheet 4
Area bending compacting, will be prepared into U-shaped groove shapes.Wherein, the 7-9 roller press mechanism unit is the first roller press mechanism list
I -1 type of member 31, the 10-12 roller press mechanism unit are I -2 type of the first roller press mechanism unit 31, the 13-14 roll squeezer
Structure unit is I -3 type of the first roller press mechanism unit 31.The difference of I -1 type and I -2 type of first roller press mechanism unit 31 is：
The upper rolling device 3112 of I -1 type is upper roll wheel, and the upper rolling device 3112 of I -2 type is the paired concora crush of coaxially connected setting
Roller.The difference of I -2 type and I -3 type of first roller press mechanism unit 31 is：The side roller of I -2 type is by single side roller unit
Composition, and the side roller of I -3 type is made up of multiple coaxially connected side roller units.15th, 17-20 roller press mechanism unit is
4th roller press mechanism device 34, for carrying out bending compression process to two flanks of sheet material 4.Wherein, the 15th roller press mechanism list
Member is IV -1 type of the 4th roller press mechanism device 34, the 17th, 20 roller press mechanism unit for the 4th roller press mechanism device 34 IV -
2 types, the 18-19 roller press mechanism unit are IV -3 type of the 4th roller press mechanism device 34.The IV of 4th roller press mechanism device 34-
The difference of 1 type and IV -2 type is：The shape of its left and right pressure setting 342 is slightly different.The IV of 4th roller press mechanism device 34-
The difference of 2 types and IV -3 type is：The upper compacting wheel 3412 of IV -2 type of the 4th roller press mechanism device 34 is upper compacting disk roller, and
The upper compacting wheel 3412 of IV -3 type is to suppress roller on two groups of coaxially connected setting.16th roller press mechanism unit is the 5th roller
Press mechanism unit 35, for carrying out compacting Shape correction to two flanks of sheet material 4.The sheet material 4 passes through 20 roll squeezers successively
After the compacting of structure unit, it is punched machine 7 and stamps hole, is prepared into the big height groove type tank with hole.
Big height plate-roller type cold roll forming machine described in the utility model is not only limited only to above-described embodiment, every
, all should be within the scope of protection of the utility model according to any improvement or replacement of the utility model principle.
Claims (9)
1. a kind of big height plate-roller type cold roll forming machine, including frame (1), roller press mechanism (3) and drive mechanism (2), the roller
Press mechanism (3) and drive mechanism (2) are installed in frame (1), and sheet material (4) enters big height plate-roller type from frame (1) one end
After cold roll forming machine, it is sent by roller press mechanism roll-in and from the other end of frame (1), it is characterised in that：The roll squeezer
Structure (3) includes being used for the first roller press mechanism device that the sheet material (4) of plane is bent into U-shaped groove shapes, first roll-in
Mechanism arrangement includes more than one group the first roller press mechanism unit (31) being arranged in order along frame (1) transmission direction, every group first
Roller press mechanism unit (31) include being used for the rolling device up and down (311) suppressed sheet material (4) middle part and located at
The left and right rolling device for being used to carry out two flanks of sheet material (4) upward jacking of two sides of lower rolling device (311) axial direction
(312)；
The energy when rolling device (311) up and down includes lower roll wheel (3111) and is arranged on above the lower roll wheel (3111) and works
Coordinate the upper rolling device (3112) suppressed sheet material (4) with lower roll wheel (3111)；The lower roll wheel (3111) and upper roller
The central shaft of pressure device (3112) is parallel and two central shafts place plane is vertical with frame (1) transmission direction；
The left and right rolling device (312) is be separately positioned on side outside rolling device (3112) central shaft both ends two groups
Side roller, and the side roller is close to set on the downside of two flanks of sheet material (4)；
Drive mechanism (2) the driving lower roll wheel (3111) rolls, and upper rolling device (3112) and left and right rolling device (312) are equal
Rolled under frictional force effect caused by sheet material (4) movement.
2. big height plate-roller type cold roll forming machine according to claim 1, it is characterised in that：The upper rolling device
(3112) it is upper roll wheel or two groups of concora crush rollers of coaxially connected setting.
3. big height plate-roller type cold roll forming machine according to claim 1 or 2, it is characterised in that：Every group of side roller is by list
Individual side roller unit is made up of multiple coaxially connected side roller units.
4. big height plate-roller type cold roll forming machine according to claim 3, it is characterised in that：When the side roller is by single
During side roller unit composition, the axis of the side roller is parallel with upper rolling device (3112) central shaft and side roller and plate
Material (4) contacts and jacking is carried out to it is bent upwards sheet material (4) flank；When the side roller is leaned on by multiple coaxially connected sides
When wheel unit forms, axis and upper rolling device (3112) central shaft and frame (1) transmission direction of the side roller hang down
Directly.
5. big height plate-roller type cold roll forming machine according to claim 1, it is characterised in that：The roller press mechanism (3) is also
It is used for pre-stamped the second roller press mechanism dress of sheet material between sheet material (4) arrival end and the first roller press mechanism device including being arranged on
Put, the second roller press mechanism device includes more than one group the second roller press mechanism list being arranged in order along frame (1) transmission direction
First (32), every group of second roller press mechanism unit (32) include pushing disk roller (321) and be arranged on this push disk roller (321) top and
The upper roller wheel (322) pre-stamped to sheet material (4) progress, the upper roller wheel can be coordinated with pushing disk roller (321) during work
(322) and push the cooperation compacting of disk roller (321) and can make in the middle part of sheet material (4) appropriate depression downwards, flapwise at left and right sides of sheet material (4)
Upper tilting.
6. big height plate-roller type cold roll forming machine according to claim 5, it is characterised in that：The roller press mechanism (3) is also
Including the 3rd roll-in for pressed sheet (4) side flap edge being arranged between two adjacent groups the second roller press mechanism unit (32)
Mechanism arrangement, the 3rd roller press mechanism device include the 3rd at least one set of roller press mechanism unit (33), described every group the 3rd
Roller press mechanism unit (33) includes a pair of flanging rollers (331) for being used to carrying out sheet material side flap edge into knuckle, two flanging
Roller (331) is setting up and down and both wheel walls are close to, and is provided between the wheel wall contact surface of two flanging rollers (331) and is used to make plate
Material (4) side flap edge forms the wedge-shaped impression portion (3311) of downward bending knuckle, and the axis of two flanging rollers (331) is mutual
Plane where parallel and two axis is vertical with frame (1) transmission direction.
7. big height plate-roller type cold roll forming machine according to claim 1, it is characterised in that：The roller press mechanism (3) is also
Including the 4th roller press mechanism device being arranged between the first roller press mechanism device and sheet material (4) port of export, the 4th roll-in
Mechanism arrangement includes more than one group the 4th roller press mechanism unit (34) being arranged in order along frame (1) transmission direction, every group the 4th
Roller press mechanism unit (34) includes being used for middle part pressure setting (341) to being suppressed in the middle part of sheet material and for by sheet material flank
The left and right pressure setting (342) of bending；
The middle part pressure setting (341) includes pushing ratch (3411) and being arranged on this pushing above ratch (3411) and working
Shi Nengyu pushes ratch (3411) and coordinates the upper compacting wheel (3412) suppressed sheet material (4) middle part, described to push ratch
(3411) and upper compacting wheel (3412) central shaft is parallel and two central shafts where plane it is vertical with frame (1) transmission direction；Institute
State left and right pressure setting (342) including two groups be separately positioned on compacting wheel (3412) central shaft both ends outside side and with upper pressure
The coaxial interior compacting roller (3421) of ratch (3412) and it is close to be arranged on interior suppress outside the shaft end of roller (3421) center respectively
Side suppresses roller to coordinate two flanks of sheet material (4) bend outside two groups of compression process with interior compacting roller (3421)
(3422), the central shaft of the outer compacting roller (3422) by upper compacting with taking turns (3412) central shaft and frame transmission direction institute structure
Into plane vertical direction at an angle.
8. big height plate-roller type cold roll forming machine according to claim 7, it is characterised in that：The upper compacting wheel (3412)
To suppress roller on upper compacting disk roller or two groups of coaxially connected setting.
9. big height plate-roller type cold roll forming machine according to claim 1, it is characterised in that：The big height plate-roller type is cold
Rolling forming machine also includes being arranged on the roller fixed plate (5) at left and right sides of frame (1) transmission direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720369835.3U CN206882630U (en) | 2017-04-10 | 2017-04-10 | A kind of big height plate-roller type cold roll forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720369835.3U CN206882630U (en) | 2017-04-10 | 2017-04-10 | A kind of big height plate-roller type cold roll forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206882630U true CN206882630U (en) | 2018-01-16 |
Family
ID=61324157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720369835.3U Expired - Fee Related CN206882630U (en) | 2017-04-10 | 2017-04-10 | A kind of big height plate-roller type cold roll forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206882630U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246859A (en) * | 2018-01-31 | 2018-07-06 | 厦门众欣金属制品有限公司 | Single lead screw ex truding briquetting machine |
| CN108787931A (en) * | 2018-06-22 | 2018-11-13 | 浙江新世纪机械制造有限公司 | The shaping machine set of doorframe molding machine |
| CN111842588A (en) * | 2020-07-22 | 2020-10-30 | 陈金聪 | Cold rolling forming machine of fire-fighting cabinet |
| CN113814317A (en) * | 2020-06-18 | 2021-12-21 | 宝山钢铁股份有限公司 | Sheet material rolling process and device thereof |
-
2017
- 2017-04-10 CN CN201720369835.3U patent/CN206882630U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246859A (en) * | 2018-01-31 | 2018-07-06 | 厦门众欣金属制品有限公司 | Single lead screw ex truding briquetting machine |
| CN108787931A (en) * | 2018-06-22 | 2018-11-13 | 浙江新世纪机械制造有限公司 | The shaping machine set of doorframe molding machine |
| CN113814317A (en) * | 2020-06-18 | 2021-12-21 | 宝山钢铁股份有限公司 | Sheet material rolling process and device thereof |
| CN113814317B (en) * | 2020-06-18 | 2023-12-12 | 宝山钢铁股份有限公司 | Plate rolling process and device thereof |
| CN111842588A (en) * | 2020-07-22 | 2020-10-30 | 陈金聪 | Cold rolling forming machine of fire-fighting cabinet |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206882630U (en) | A kind of big height plate-roller type cold roll forming machine | |
| CN201008878Y (en) | Cluster mill | |
| CN106623560A (en) | Metal sheet embossing rough rectification device | |
| CN201380225Y (en) | Roller mechanism of continuous roll type cold roll forming machine | |
| CN106695910A (en) | Embossing and slicing integrated machine for aluminum foil production | |
| CN206882472U (en) | A kind of roller press mechanism for continuous roll type cold roll forming machine | |
| CN203699490U (en) | Double-station thermosensitive printing paper winding and flattening device | |
| CN209424285U (en) | A kind of rack of two rollers hot pipe mill | |
| CN218224057U (en) | Novel cross rolling type special-shaped wire rolling mill | |
| CN102229284A (en) | Code printing press for pressing horizontal/vertical tear lines | |
| US20090113975A1 (en) | Roll die assemblies for pilger mills | |
| CN105834258B (en) | A kind of device and technique for being used to manufacture pumping unit horsehead arc plate | |
| CN201380226Y (en) | Roller mechanism of high wave-height profile steel continuous roll type cold roll forming machine | |
| CN111483168B (en) | Tabletting mechanism of rotary tablet press | |
| CN210115349U (en) | Bending device for welded steel pipe | |
| CN201720296U (en) | Novel vertical-roll plate bending machine | |
| CN204817599U (en) | Veneer reeling machine with polytypic extrusion function | |
| CN205463757U (en) | Veneer reeling machine working roll follow -up strutting arrangement | |
| CN104438534B (en) | A kind of processing method of spray gun trigger | |
| CN201192709Y (en) | Cylinder rolling shaping machine of multifunctional sectional materials | |
| CN204526276U (en) | Horizontal beer aluminum foil embossing machine | |
| CN205009866U (en) | Improved generation embossing roller device | |
| CN202921712U (en) | Plate rolling machine | |
| CN203409041U (en) | Bellows-type plate rolling machine | |
| CN210280544U (en) | Material ejecting device of forging press |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180116 Termination date: 20190410 |