CN206870403U - Carbon fibre composite production line - Google Patents
Carbon fibre composite production line Download PDFInfo
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- CN206870403U CN206870403U CN201720633556.3U CN201720633556U CN206870403U CN 206870403 U CN206870403 U CN 206870403U CN 201720633556 U CN201720633556 U CN 201720633556U CN 206870403 U CN206870403 U CN 206870403U
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- fibre composite
- carbon fibre
- production line
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- mechanical arm
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Abstract
It the utility model is related to carbon fibre composite mechanical automation equipment technical field, more particularly to carbon fibre composite production line, it includes automatic transferring and is arranged on the carbon fiber forming device of the shaping carbon fibre composite part of automatic transferring side, cools down the cooling device of carbon fibre composite part, the trimming device of trimming is carried out to carbon fibre composite part and remove the cleaning device of debris on carbon fibre composite；The production line being capable of the full-automatic production efficiency for producing carbon fibre composite, effectively improving carbon fibre composite production line.
Description
Technical field
It the utility model is related to carbon fibre composite mechanical automation equipment technical field, more particularly to carbon fiber is compound
Material production line.
Background technology
With the development of science and technology various carbon fibre materials continue to bring out, and just on automobile, interior trim, general frame, fuel
Tank, seat heating pad, wheel hub, carbon fiber vehicle steering, carbon fiber car boot cover etc. can make of carbon fiber.
Carbon fiber covers many industries, but also in continuous expansion.It brings the life for more having quality to our life, gives
We provide more comfortable, safer environment.
Carbon fibre composite is produced during production, and workpiece needs to be transported to another procedure from a procedure,
And next process is processed to the different faces of workpiece during transporting, and thus needs to overturn workpiece, with suitable
The processing of different faces is answered, but the processed sucker that is just not suitable in some surfaces of workpiece adsorbs to it, to prevent pair
Machined surface is destroyed.
Publication No. is that CN103803324A Chinese patent discloses a kind of turning plate device and its method for turning, including
Support saddle frame, bearing platform, lowering or hoisting gear, sucker swivel base, suction cup carrier, sucker, horizontally moving device, the lowering or hoisting gear and horizontal shifting
Dynamic device drives the sucker swivel base vertically and horizontally respectively, and the sucker swivel base connects the suction cup carrier, the sucker
Connect the sucker on frame, the sucker is maintained at the top of suction cup carrier when static.It is to utilize weight after sucker and absorption of workpieces
The characteristics of heart position is relative to sucker swivel base bias, to realize the 180 degree upset to workpiece.Some following be present and ask in the device
Topic：First, the bearing platform of the turning plate device is two parallel supports so that material placed thereon is not flat enough after upset
Surely；2nd, the turning plate device realizes material by eccentric and center of gravity effect by the cooperation of lowering or hoisting gear and sucker swivel base
Upset, upset error it is big, efficiency is low, and the coordination between device is cumbersome.
Utility model content
In order to solve the above problems, the purpose of this utility model is to provide carbon fibre composite production line, the production
Line full-automatic can produce carbon fibre composite, can realize the alternative absorption of upper and lower surface to part and carry out
Lower upset, flexibility is strong, ensures the stationarity after material upset, improves upset precision, the time required to reducing upset and transhipment, has
Effect improves the production efficiency of carbon fibre composite production line.
To achieve the above object, the utility model uses following technical scheme：
Carbon fibre composite production line, including automatic transferring and the shaping for being arranged on automatic transferring side
Carbon fiber forming device, upset workbench, the cooling dress for cooling down carbon fibre composite part of carbon fibre composite part
Put, the trimming device of trimming is carried out to carbon fibre composite part and remove the cleaning dress of debris on carbon fibre composite
Put；Automatic rotation device turns between carbon fiber forming device, upset workbench, cooling device, trimming device and cleaning device
Carbon fibre composite part is transported, including moves horizontally track, be arranged on and move horizontally horizontally movable walking bottom on track
Seat and the robot that is fixed in walking basal seat, sucker stand are connected with the mechanical arm of robot, sucker stand is provided with very
Suction disk, robot drive sucker stand to spin upside down and moved with vertical direction.
Wherein, the side of the automatic transferring is provided with upset workbench close to cooling device, overturns workbench
Shape fits with carbon fibre composite part, and upset work top on the side of robot to being provided with sucker stand
The passage of lower motion, the width of passage are more than the height of vacuum cup more than the width of vacuum cup and the depth of passage.
Wherein, the carbon fiber forming device includes thin-walled surface member forming equipment and supporting member shaped device；It is thin
Wall surface member forming equipment is used for forming thin-walled surface element, the carbon fiber in thin-walled surface component parallel to surface distributed,
Supporting member shaped device is used for contoured support component, and the reinforcing fiber in supporting member is in random distribution.
Wherein, the trimming device is set including trimming milling cutter, positioner and negative inspiratory pressure formula dust arrester, trimming milling cutter
Put in the side of robot and moved horizontally by robot drive, positioner fixes the position for being trimmed part, positioner
The sensor of sensing mutual alignment is provided between robot, negative inspiratory pressure formula dust arrester removes trimming device using negative pressure
The dust of caused carbon fiber-containing.
Wherein, rotating disk, first mechanical arm, second mechanical arm and the rotation that the robot includes being linked in sequence successively are closed
Section, rotating disk are arranged in walking basal seat, and first mechanical arm lower end is connected with rotating disk revolute pair, first mechanical arm lower end and walking bottom
Seat revolute pair connection, first mechanical arm upper end are connected with second mechanical arm one end revolute pair, the second mechanical arm other end and rotation
Arthrodesis is connected, and the rotation section of rotary joint is fixed, and the rotation section of rotary joint is fixedly connected with sucker stand.
Wherein, the walking basal seat includes drive mechanism and detects the sensor of real time position, drive mechanism driving row
Base is walked to walk on track is moved horizontally.
Wherein, the drive mechanism is servomotor, and sensor is a kind of encoder being connected with servomotor.
Wherein, the means for correcting for moving horizontally track and being provided with encoder, means for correcting are for as encoder
The electromechanical stop of zero-bit.
The utility model has the advantages that：
Production line of the present utility model and production method can full-automatic production carbon fibre composite, can realize pair
The upper and lower surface of part is alternative to be adsorbed and is spun upside down, and flexibility is strong, is ensured the stationarity after material upset, is improved
Precision is overturn, the time required to reducing upset and transhipment, effectively improves the production efficiency of carbon fibre composite production line.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is the side structure schematic diagram of automatic transferring of the present utility model；
Fig. 3 is the structural representation of robot of the present utility model；
Fig. 4 is the structural representation of upset workbench of the present utility model.
Description of reference numerals：
1- automatic transferrings, 11- move horizontally track, 111- electromechanical stops, 12- walking basal seats, 13- robots,
131- rotating disks, 132- first mechanical arms, 133- second mechanical arms, 134- rotary joints, 135- sucker stands, 136- vacuum are inhaled
Disk, 2- carbon fiber formings device, 21- thin-walled surfaces member forming equipment, 22- supporting members shaped device, 3- upset workbench,
31- passages, 4- cooling devices, 5- trimming devices, 51- trimmings milling cutter, 52- positioners, 53- negative inspiratory pressure formulas dust arrester,
6- cleaning devices.
Embodiment
The utility model is described in further details below in conjunction with the drawings and specific embodiments：
Referring to Fig. 1, carbon fibre composite production line, including automatic transferring 1, carbon fiber forming device 2, upset work
Make platform 3, cooling device 4, trimming device 5 and cleaning device 6；
Referring to Fig. 2, the automatic rotation device includes moving horizontally track 11, walking mechanism and storage device；
The walking mechanism includes walking basal seat 12 and robot 13；
The walking basal seat 12 is walked on track 11 is moved horizontally, and walking basal seat 12 includes drive mechanism and detection is real
When position sensor, drive mechanism driving walking basal seat 12 walks on track 11 is moved horizontally.In the present embodiment, institute
It is servomotor to state drive mechanism, and the sensor is a kind of encoder being connected with servomotor.
Referring to Fig. 3, the robot 13 is fixed in walking basal seat 12, including the rotating disk 131, first being linked in sequence successively
Mechanical arm 132, second mechanical arm 133 and rotary joint 134, rotating disk 131 are arranged in walking basal seat 12, first mechanical arm 132
Lower end is connected with the revolute pair of rotating disk 131, and the lower end of first mechanical arm 132 is connected with the revolute pair of walking basal seat 12, first mechanical arm 132
Upper end is connected with one end revolute pair of second mechanical arm 133, and the other end of second mechanical arm 133 is fixedly connected with rotary joint 134, rotation
The rotation section for turning joint 134 is fixedly connected with sucker stand 135, and sucker stand 135 is divided into several columns, and each column installation is at least one
Vacuum cup 136, with sucker stand 135 for symmetry axis setting symmetrical above and below, robot 13 drives to be inhaled the suction nozzle of vacuum cup 136
Disc carrier 135 is spun upside down to be moved with vertical direction.
The means for correcting for moving horizontally track 11 and being provided with encoder, means for correcting are for the zero-bit as encoder
Electromechanical stop 111.
Parameter, the robot 13 such as the action of the storage device storage robot 13 and stop place are moving horizontally track
Walked on 11, and the action of the reading and robot 13 of the sensor for detecting real time position is deposited with being performed in storage device
The parameter such as the action of some robots 13 and stop place compares, and according to result of the comparison, feeds back to robot 13, control machine
The action of device people 13, specific action is completed in the stop place of some setting.
The carbon fiber forming device 2, upset workbench 3, cooling device 4, trimming device 5 and cleaning device 6 are set successively
Put and moving horizontally the side of track 11.
Specifically, the carbon fiber forming device 2 is arranged on the end front end for moving horizontally the one end of track 11, it is fine for carbon
The shaping of composite is tieed up, specifically, the carbon fiber forming device 2 is a kind of HP-RTM or RTM or SMC carbon fiber forming dress
Put；
The carbon fibre composite includes thin-walled surface component and supporting member, thin-walled surface component and supporting member phase
Mutually glued, the carbon fiber wire of thin-walled surface component is formed in parallel with the distribution of the forming surface of thin-walled surface component, supporting member
Carbon fiber wire random distribution, it is preferably whole that the gluing of both thin-walled surface component and supporting member realizes carbon fibre composite
Body performance.
The carbon fiber forming device 2 includes thin-walled surface member forming equipment 21 and supporting member shaped device 22；
The thin-walled surface member forming equipment 21 is used for forming thin-walled surface element, the carbon fiber in thin-walled surface component
Parallel to surface distributed.In the present embodiment, the thin-walled surface member forming equipment 21 is a kind of HP- for laying Fiber Laminated
RTM or RTM or SMC carbon fiber forming devices.
The supporting member shaped device 22 is used to manufacture supporting member, and supporting member is a kind of fiber-reinforced composite material
Expect, the reinforcing fiber in supporting member is in random distribution.In the present embodiment, the supporting member shaped device 22 is that fiber is random
The SMC carbon fiber formings device 2 or fiber reinforced thermolplastic composite material shaped device of distribution, specifically include LFT-D, LFT-G
Deng.
The upset workbench 3 and cooling device 4 are separately positioned on the both sides of the one end for moving horizontally track 11 and close
Carbon fiber forming device 2 is set.
Referring to Fig. 4, the shape of the upset workbench 3 fits with the part transported, and upset workbench 3 faces machine
The passage 31 to be moved up and down for sucker stand 135 is provided with the side of people 13, the width of passage 31 is more than vacuum cup 136
The depth of width and passage 31 is more than the height of vacuum cup 136.The part transported needs that during upset upset can be firstly placed on
The part on upset workbench 3 can be directly drawn on workbench 3, when vacuum cup 136 is above part；Vacuum cup
136 below part when, each row of sucker stand 135, which enter in passage 31 corresponding to upset workbench 3, draws zero
Part, the problem of interfering is not present up and down, then by directly overturning sucker stand 135, it is possible to realize the upset of part, contract
The short upset part time, improve operating efficiency.
Cooling is blowed to part thereon in the cooling device 4.
The trimming device 5 includes trimming milling cutter 51 and positioner 52；The trimming milling cutter 51 is arranged on robot 13
Side and driven by robot 13 and move horizontally cutting carbon fibre composite part, the positioner 52 is fixed and is trimmed
The position of part, so as to 51 more preferable cutting parts of trimming milling cutter, thoughts are set between the positioner 52 and robot 13
Answer the sensor of mutual alignment.Preferably, the trimming device 5 also includes negative inspiratory pressure formula dust arrester 53, negative inspiratory pressure formula
Dust arrester 53 can effectively remove the dust of carbon fiber-containing caused by trimming device 5 using negative pressure.
The cleaning device 6 is the blowing-down device of compressed air.
Using the method for above-mentioned production line production carbon fibre composite, comprise the following steps：
The first step：Carbon fibre composite is molded in carbon fiber forming device 2；
Second step：The drive mechanism driving walking basal seat 12 of automatic transferring 1 moves along track 11 is moved horizontally, together
When robot 13 drive sucker stand 135 to be moved in vertical direction so that vacuum cup 136 is stretched into shaped device, absorption
And take out the part being molded；
3rd step：Drive mechanism driving walking basal seat 12 moves along track 11 is moved horizontally, and band mobile robot 13 is by zero
Part is transported to upset workbench 3 and part is placed on to the top of the passage 31 of upset workbench 3, and robot 13 drives sucker branch
Frame 135 is stretched into passage 31；Vacuum cup 136 lower surface of part is adsorbed after on move to upset workbench 3 top
After overturn；
4th step：Drive mechanism driving walking basal seat 12 moves along track 11 is moved horizontally, and band mobile robot 13 will turn over
Part after turning is sent to cooling device 4 and cooling is blowed；
5th step：The vacuum cup 136 of robot 13 takes out forming part, drive mechanism driving walking from cooling device 4
Base 12 is moved along track 11 is moved horizontally, and the part after cooling is sent into trimming device 5, positioner with mobile robot 13
52 parts fixed after cooling simultaneously drive trimming milling cutter 51 to cut part by robot 13, while negative inspiratory pressure formula dedusting
Device 53 works, and removes the dust of carbon fiber-containing caused by trimming device 5；
6th step：The vacuum cup 136 of walking robot 13 takes out the part after trimming, drive mechanism from trimming device 5
Driving walking basal seat 12 is moved along track 11 is moved horizontally, and the part after trimming is sent into cleaning device 6 with mobile robot 13
Cleaned；
7th step：Walking robot 13 takes out the part after cleaning from cleaning device 6, stacks to product region.
Specific embodiment of the present utility model is the foregoing is only, not thereby limits patent model of the present utility model
Enclose, every equivalent structure transformation made using the utility model specification and accompanying drawing content, or be directly or indirectly used in it
The technical field of his correlation, is similarly included in scope of patent protection of the present utility model.
Claims (8)
1. carbon fibre composite production line, it is characterised in that：Including automatic transferring（1）And it is arranged on automatic transhipment dress
Put（1）The carbon fiber forming device of the shaping carbon fibre composite part of side（2）, cooling carbon fibre composite part
Cooling device（4）, to carbon fibre composite part carry out trimming trimming device（5）It is miscellaneous on carbon fibre composite with removing
The cleaning device of thing（6）；Automatic transferring（1）In carbon fiber forming device（2）, upset workbench（3）, cooling device（4）、
Trimming device（5）And cleaning device（6）Between transport carbon fibre composite part, it includes moving horizontally track（11）, set
Put and moving horizontally track（11）Upper horizontally movable walking basal seat（12）Be fixed on walking basal seat（12）On robot
（13）, robot（13）Mechanical arm on be connected with sucker stand（135）, sucker stand（135）Vacuum cup is installed
（136）, robot（13）Drive sucker stand（135）Spin upside down and moved with vertical direction.
2. carbon fibre composite production line according to claim 1, it is characterised in that：The automatic transferring（1）
Side close to cooling device（4）It is provided with upset workbench（3）, overturn workbench（3）Shape and carbon fibre composite
Part fits, and overturns workbench（3）In face of robot（13）Side on be provided with for sucker stand（135）Move up and down
Passage（31）, passage（31）Width be more than vacuum cup（136）Width and passage（31）Depth be more than vacuum cup
（136）Height.
3. carbon fibre composite production line according to claim 1, it is characterised in that：The carbon fiber forming device
（2）Including thin-walled surface member forming equipment（21）With supporting member shaped device（22）；Thin-walled surface member forming equipment
（21）For forming thin-walled surface element, the carbon fiber in thin-walled surface component fills parallel to surface distributed, supporting member shaping
Put（22）For contoured support component, the reinforcing fiber in supporting member is in random distribution.
4. carbon fibre composite production line according to claim 1, it is characterised in that：The trimming device（5）Including
Trimming milling cutter（51）, positioner（52）With negative inspiratory pressure formula dust arrester（53）, trimming milling cutter（51）It is arranged on robot
（13）Side and by robot（13）Drive moves horizontally, positioner（52）The fixed position for being trimmed part, positioning dress
Put（52）With robot（13）Between be provided with sensing mutual alignment sensor, negative inspiratory pressure formula dust arrester（53）Using negative
Pressure removes trimming device（5）The dust of caused carbon fiber-containing.
5. carbon fibre composite production line according to claim 1, it is characterised in that：The robot（13）Including according to
The secondary rotating disk being linked in sequence（131）, first mechanical arm（132）, second mechanical arm（133）And rotary joint（134）, rotating disk
（131）It is arranged at walking basal seat（12）On, first mechanical arm（132）Lower end and rotating disk（131）Revolute pair connects, first mechanical arm
（132）Lower end and walking basal seat（12）Revolute pair connects, first mechanical arm（132）Upper end and second mechanical arm（133）One end turns
Dynamic secondary connection, second mechanical arm（133）The other end and rotary joint（134）It is fixedly connected, rotary joint（134）Rotation section consolidate
It is fixed, rotary joint（134）Rotation section and sucker stand（135）It is fixedly connected.
6. carbon fibre composite production line according to claim 1, it is characterised in that：The walking basal seat（12）Including
Drive mechanism and the sensor for detecting real time position, drive mechanism driving walking basal seat（12）Moving horizontally track（11）On
Walking.
7. carbon fibre composite production line according to claim 6, it is characterised in that：The drive mechanism is servo electricity
Machine, sensor are a kind of encoders being connected with servomotor.
8. carbon fibre composite production line according to claim 1, it is characterised in that：It is described to move horizontally track（11）
The means for correcting of encoder is provided with, means for correcting is for the electromechanical stop of the zero-bit as encoder（111）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720633556.3U CN206870403U (en) | 2017-06-02 | 2017-06-02 | Carbon fibre composite production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720633556.3U CN206870403U (en) | 2017-06-02 | 2017-06-02 | Carbon fibre composite production line |
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| Publication Number | Publication Date |
|---|---|
| CN206870403U true CN206870403U (en) | 2018-01-12 |
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| CN201720633556.3U Active CN206870403U (en) | 2017-06-02 | 2017-06-02 | Carbon fibre composite production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020757A (en) * | 2017-06-02 | 2017-08-08 | 福建海源自动化机械股份有限公司 | Carbon fibre composite production line and production method |
-
2017
- 2017-06-02 CN CN201720633556.3U patent/CN206870403U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020757A (en) * | 2017-06-02 | 2017-08-08 | 福建海源自动化机械股份有限公司 | Carbon fibre composite production line and production method |
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