CN206858540U - Produce mature vinegar and smoke unstrained spirits system - Google Patents
Produce mature vinegar and smoke unstrained spirits system Download PDFInfo
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- CN206858540U CN206858540U CN201720727607.9U CN201720727607U CN206858540U CN 206858540 U CN206858540 U CN 206858540U CN 201720727607 U CN201720727607 U CN 201720727607U CN 206858540 U CN206858540 U CN 206858540U
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- unstrained spirits
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Abstract
The utility model discloses one kind production mature vinegar to smoke unstrained spirits system, including basis（1）, the basis（1）Surrounding has peripheral heat insulation wall（2）, positioned at basis（1）First row has tank（5）, the tank（5）The burner hearth of unstrained spirits stove is smoked positioned at a row（3）On, it is sequentially located at basis（1）On have several fumigating ferment pools being arranged side by side（6）；The tank（5）Side wall is provided with delivery port and water return outlet, and the delivery port installs house steward hot water effluent（7）, the water return outlet installation hot water return house steward（8）；House steward hot water effluent（7）Upper installation water pump（9）.The smoked unstrained spirits system is used as heat exchange medium using the high water of specific heat capacity, and it is set to be uniformly distributed in fumigating ferment pool outer wall by coiled pipe, overcome existing smoked unstrained spirits stove heat utilization efficiency low, the problem of heat skewness, the heat in flue gas is subjected to secondary use in combination with tradition smoked unstrained spirits stove Flue duct design.
Description
Technical field
Vinegar production equipment is the utility model is related to, specially a kind of smoked unstrained spirits system being used in mature vinegar production process.
Background technology
Smoked unstrained spirits technique is one of elite of Shanxi mature vinegar traditional handicraft, be Shanxi mature vinegar color, perfume (or spice), body, taste it is main
Source, ester perfume, stacte, the Chen Xiang organic composites of Shanxi mature vinegar can be made；It can also obtain simultaneously and be satisfied with color and luster, be mixed colours without adding
Agent, so as to determine the distinguishing character of Shanxi mature vinegar.Key reaction in smoking process is Maillard reaction, and temperature is
Influence the principal element of Maillard reaction.The brown stain speed of Maillard reaction is affected by temperature larger, and temperature is higher, brown stain speed
Faster, temperature often improves 10 DEG C, and reaction speed increases about 3~5 times.But in smoked unstrained spirits actual production process, to control temperature
Spend for 70 DEG C~80 DEG C, the too low progress for being unfavorable for reaction of temperature, the too high undue material of reaction of temperature can be charred bitter.
Traditional fumigating ferment pool has many defects in actual applications, is specifically listed below：
1st, the smoked unstrained spirits equipment heat absorption efficiency of tradition is low.Pyrotechnics is directly over flue and discharged by chimney, and substantial amounts of heat does not have
It is fully utilized.
2nd, the heating of traditional smoked unstrained spirits equipment is uneven.Portion temperature close to flue and fire box will be apparently higher than other portions
Position, the bottom temp of fumigating ferment pool is also apparently higher than its head temperature.
3rd, traditional smoked unstrained spirits equipment burning coal amount is big, produces substantial amounts of CO2And SO2Dust, dirt on the one hand is caused to smoked unstrained spirits environment
Dye, vinegar fermented grain is polluted, on the other hand air is polluted after discharge.
4th, the smoked unstrained spirits equipment manual operation load of tradition is big.
There are many scholars to carry out some to smoked unstrained spirits equipment to improve and develop, but also many weak points.
1st, late 1980s to the beginning of the nineties, Beijing gantry vinegar factory carry out smoked unstrained spirits using rotary steaming kettle, smoke unstrained spirits
96 DEG C~105 DEG C of temperature, the circle of interval 15min~30min upsets 10~15,22h~26h finished products.Although the smoked unstrained spirits of method production
Color and luster is similar with the smoked unstrained spirits of tradition, and in dark brown, but flavor is much not as good as the smoked unstrained spirits of tradition.
2nd, Cheng Jianfeng invents a kind of pot of smoked unfermented wine of edible vinegar, by controlling interlayer hot water temperature, ensures smoked unstrained spirits temperature；Have and wave
Hair property gas collector.It is easy to the recovery of flavor substance, reduces loss；Facilitate material disengaging and tank body cleaning, ensure smoked unstrained spirits
Quality.But equipment charging and discharging are more difficult.
3rd, Song Chunxue etc. adds flue gas processing device at chimney, reduces CO2And the discharge of dust.But the device removes
Still had some deficits in terms of dirt effect and manpower consumption.
The content of the invention
The purpose of this utility model is that providing a kind of new production mature vinegar smokes unstrained spirits system, overcomes the smoked unstrained spirits stove of tradition
Deficiency.
The utility model adopts the following technical scheme that realization：
One kind production mature vinegar smokes unstrained spirits system, including basis, and the basic surrounding has peripheral heat insulation wall, positioned at basis
First row has tank, and the tank is located at a row and smoked on the burner hearth of unstrained spirits stove, and several are had on the basis of being sequentially located at side by side
The fumigating ferment pool of setting.
The basin sidewall is provided with delivery port and water return outlet, and the delivery port installs house steward hot water effluent, the water return outlet
Hot water return house steward is installed；Water pump is installed on house steward hot water effluent；The fumigating ferment pool outer wall disk has hot water pipeline, the heat
The inlet and outlet of waterpipe connects with house steward hot water effluent and hot water return house steward respectively.
Between the tank and fumigating ferment pool, cross-brace wall is had between adjacent fumigating ferment pool, is built between adjacent smoked unstrained spirits stove
There is longitudinal bracing wall, the longitudinal bracing wall extends to peripheral heat insulation wall.
The fumigating ferment pool is outer to have fumigating ferment pool external flue by cross-brace wall and longitudinal bracing wall.
Upper flue layer and lower flue layer are had in the basis, the upper and lower flue layer is by the longitudinal bracing between smoked unstrained spirits stove
Wall separates, i.e., each smoked unstrained spirits stove corresponds to respective upper strata flue and lower floor's flue；Lower floor's flue front portion passes through fire box cigarette
Road junction is connected with the burner hearth of smoked unstrained spirits stove, and lower floor's flue is connected with upper strata flue by the inner flue mouth positioned at rear portion.
The upper strata flue is connected by upper strata floss hole with corresponding some fumigating ferment pool external flues respectively；Positioned at same column
Fumigating ferment pool external flue each connects with total smoke exhaust pipe of the row；Total smoke exhaust pipe connects with corresponding chimney；Each chimney with
Common stack connects；The common stack is connected by being provided with the pipeline of dust catcher with desulfurized dust collection column.
During work, using heat directly over smoked unstrained spirits stove it is high the characteristics of, the water in tank is heated, entered by water pump each
Hot water pipeline outside fumigating ferment pool, heat exchange medium is used as using the high water of specific heat capacity, and passes through coiled pipe（Hot water pipeline）Make
It is uniformly distributed in fumigating ferment pool outer wall, and it is low to overcome the smoked unstrained spirits stove heat utilization efficiency of tradition, the problem of heat skewness.Also, will
Fumigating ferment pool directly over traditional smoked unstrained spirits stove changes hot-tub into, and it is uneven and fully sharp both to have avoided the too high caused smoked unstrained spirits of temperature
With heat caused by burning.High-temperature flue gas in smoked unstrained spirits stove burner hearth enters lower floor's flue by fire box floss hole, leads to last
After individual fumigating ferment pool, upper strata flue is entered by inner flue mouth, then enters fumigating ferment pool external flue through each upper strata floss hole.Pass through horizontal stroke
Built to support wall, longitudinal bracing wall and peripheral heat insulation wall, the front and back sides of each fumigating ferment pool and two end side surfaces
External flue, from Fig. 4 and Fig. 5, the dividing plate of arrangement up and down staggeredly is formed in external flue, and high-temperature flue gas is along the dividing plate in external flue
Enter total smoke exhaust pipe after flowing to external flue outlet, subsequently into chimney, by large-scale dust catcher by the cigarette after the circulation in flue
Gas is collected and delivers to large desulfurization deduster, then discharges, and smoking unstrained spirits workshop flue dust caused by not only eliminating the smoked unstrained spirits stove of tradition diffuses
Phenomenon, also by produce exhaust-gas treatment, avoid environmental pollution.
The utility model has the advantages that：
（1）, improve fuel availability, reduce energy resource consumption.
（2）, be uniformly heated fumigating ferment pool, it is more uniform to smoke unstrained spirits quality.
（3）, reduce environmental pollution, realize green production.
（4）, purification production environment, improve product hygienic quality.
（5）, save human cost energetically.
（6）, improve yield.
（7）, saved smoked unstrained spirits and taken up space, improve space availability ratio.
Brief description of the drawings
Fig. 1 represents smoked unstrained spirits system top view.
Fig. 2 represents that smoked unstrained spirits system side regards water circulation pipe schematic diagram.
Fig. 3 represents smoked unstrained spirits system forward sight water circulation pipe schematic diagram.
Fig. 4 represents that smoked unstrained spirits system side regards flue schematic diagram.
Fig. 5 represents smoked unstrained spirits system forward sight flue schematic diagram.
In figure：1- bases, 2- peripheries heat insulation wall, 3- burner hearths, 4- ashpits, 5- tanks, 6- fumigating ferment pools, 7- hot water effluents
House steward, 8- hot water return house stewards, 9- water pumps, 10- hot water pipelines, 11- water inlet pipes, 12- ball-cock assemblys, 13- cross-brace walls,
14- longitudinal bracing walls, 15- fumigating ferment pool external flues, 16- upper stratas flue, 17- lower floors flue, 18- fire box floss holes, cigarette in 19-
Road junction, 20- upper stratas floss hole, the total smoke exhaust pipes of 21-, 22- chimneys, 23- common stacks, 24-（It is large-scale）Dust catcher, 25- desulfurization and dedustings
Tower.
Embodiment
Specific embodiment of the utility model is described in detail below in conjunction with the accompanying drawings.
One kind production mature vinegar smokes unstrained spirits system, including（Concrete）Basis 1, as shown in figure 1, basic 1 surrounding has periphery
Heat insulation wall 2, tank 5 is had positioned at basic 1 first row, tank 5 is located on the burner hearth 3 of the smoked unstrained spirits stove of first row seven, successively
Five fumigating ferment pools being arranged side by side 6 are had on basis 1, change the fumigating ferment pool directly over the smoked unstrained spirits stove of tradition into hot-tub, both
It is uneven to avoid the too high caused smoked unstrained spirits of temperature, takes full advantage of heat caused by burning again.Installation ball-cock assembly 12 in tank 5
With water inlet pipe 11, ball-cock assembly 12 detects the water level in tank, when water shortage, adds water by water inlet pipe.
As shown in Figure 2,3, the side wall of tank 5 is provided with delivery port and water return outlet（Delivery port and water return outlet are distributed in the same of tank
Side or both sides）, delivery port installation house steward hot water effluent 7, water return outlet installation hot water return house steward 8；The outer wall disk of fumigating ferment pool 6 has heat
Waterpipe 10, the inlet and outlet of hot water pipeline 10 connect with house steward hot water effluent 7 and hot water return house steward 8 respectively；Hot water goes out
Water pump 9 is installed, water pump provides power, by hot water pipeline internal circulation flow of the hot water outside each fumigating ferment pool on supply mains 7.Utilize
The characteristics of heat is high directly over smoked unstrained spirits stove, the water in tank is heated, the hot-water line entered by water pump outside each fumigating ferment pool
Road, heat exchange medium is used as using the high water of specific heat capacity, and passes through coiled pipe（Hot water pipeline）Make it uniform in fumigating ferment pool outer wall
Distribution, it is low to overcome the smoked unstrained spirits stove heat utilization efficiency of tradition, the problem of heat skewness.Also, directly over the smoked unstrained spirits stove of tradition
Fumigating ferment pool changes hot-tub into, both avoided temperature it is too high caused by smoked unstrained spirits it is uneven, take full advantage of heat caused by burning again.
As shown in figure 1, cross-brace wall 13 is had between tank 5 and first fumigating ferment pool 6, between adjacent fumigating ferment pool 6,
Longitudinal bracing wall 14 is had between adjacent smoked unstrained spirits stove, longitudinal bracing wall 14 extends to the bottom surface of peripheral heat insulation wall 2.
As shown in Figure 4,5, fumigating ferment pool 6 is outer has fumigating ferment pool foreign cigarette by cross-brace wall 13 and longitudinal bracing wall 14
Road 15, the i.e. front and back sides of fumigating ferment pool 6 and two end side surfaces have external flue.
As shown in figure 4, first row has seven smoked unstrained spirits stoves in basis 1, ashpit 4 is located at the lower section of burner hearth 3, then in base
Rear in plinth 1 positioned at burner hearth 3 uniformly has upper flue layer and lower flue layer, and the upper and lower flue layer is by vertical between smoked unstrained spirits stove
Separated to support wall 14（As shown in Figure 5）, i.e., each smoked unstrained spirits stove corresponds to respective upper strata flue 16 and lower floor's flue 17；Lower floor
Flue 17 is anterior to be connected by fire box floss hole 18 with the burner hearth 3 of smoked unstrained spirits stove, and lower floor's flue 17 passes through with upper strata flue 16
Inner flue mouth 19 positioned at rear portion connects；High-temperature flue gas in burner hearth 3 enters lower floor's flue 17 by fire box floss hole 18, under arrival
Upper strata flue 16 is entered by inner flue mouth 19 behind the bottom of layer flue 17, ensures that high-temperature flue gas enters bottom, to backmost
Fumigating ferment pool 6 heated.
As shown in figure 4, upper strata flue 16 passes through five upper strata floss holes 20 and corresponding five fumigating ferment pools two side respectively
The external flue 15 in face connects；Fumigating ferment pool external flue 15 positioned at same column each connects with total smoke exhaust pipe 21 of the row；Total smoke exhaust pipe
21 connect with corresponding chimney 22.
As shown in figure 5, the front and back sides of each fumigating ferment pool 6 form seven external flues respectively, respectively by seven smoked unstrained spirits stoves pair
The flue gas for the upper side flue answered enters fumigating ferment pool external flue 15, and fumigating ferment pool 6 is laterally simultaneously by the high-temperature flue gas of seven smoked unstrained spirits stoves
Heat is provided.
The dividing plate of arrangement up and down staggeredly is formed in external flue, high-temperature flue gas along Tortuous flow above and below the dividing plate in external flue,
Finally flow to external flue outlet and enter the total smoke exhaust pipe being longitudinally arranged, subsequently into chimney.
As shown in figure 1, seven chimneys 22 connect with common stack 23；Common stack 23 by be provided with the pipeline of dust catcher 24 with
Desulfurized dust collection column 25 connects.Fume collection after being circulated in flue is delivered to by large desulfurization deduster by large-scale dust catcher,
Then discharge, the phenomenon that unstrained spirits workshop flue dust diffuses is smoked caused by not only eliminating the smoked unstrained spirits stove of tradition, also by producing at waste gas
Reason, avoids environmental pollution.
The production mature vinegar smokes unstrained spirits system feature specific as follows：
1st, traditional fumigating ferment pool is replaced using large-size stainless steel fumigating ferment pool, and is furnished with turning-over device, greatly save human cost,
And yield is improved, while the utilization rate of coal improved, improve product sanitary index.
2nd, in order to overcome existing smoked unstrained spirits stove heat utilization efficiency low, the problem of heat skewness, using the high water of specific heat capacity come
It is set to be uniformly distributed in fumigating ferment pool outer wall as heat exchange medium, and by coiled pipe.In combination with the smoked unstrained spirits stove Flue duct design of tradition
Heat in flue gas is subjected to secondary use.
3rd, change the fumigating ferment pool directly over the smoked unstrained spirits stove of tradition into hot-tub, it is uneven both to have avoided the too high caused smoked unstrained spirits of temperature
It is even, heat caused by burning is taken full advantage of again.
Specific embodiment of the utility model is these are only, but is not limited thereto.It is any based on the utility model
Solve essentially identical technical problem, or realize essentially identical technique effect, made ground simple change, equivalent substitution or
Modification etc., is belonged in the scope of protection of the utility model.
Claims (3)
1. one kind production mature vinegar smokes unstrained spirits system, including basis（1）, the basis（1）Surrounding has peripheral heat insulation wall（2）,
It is characterized in that：Positioned at basis（1）First row has tank（5）, the tank（5）The burner hearth of unstrained spirits stove is smoked positioned at a row（3）It
On, it is sequentially located at basis（1）On have several fumigating ferment pools being arranged side by side（6）；
The tank（5）Side wall is provided with delivery port and water return outlet, and the delivery port installs house steward hot water effluent（7）, the backwater
Mouth installation hot water return house steward（8）；House steward hot water effluent（7）Upper installation water pump（9）；The fumigating ferment pool（6）Outer wall disk has
Hot water pipeline（10）, the hot water pipeline（10）Inlet and outlet respectively with house steward hot water effluent（7）With hot water return house steward
（8）Connection；
The tank（5）With fumigating ferment pool（6）Between, adjacent fumigating ferment pool（6）Between have cross-brace wall（13）, adjacent smoked unstrained spirits
Longitudinal bracing wall is had between stove（14）, the longitudinal bracing wall（14）Extend to peripheral heat insulation wall（2）；
The fumigating ferment pool（6）Pass through cross-brace wall outside（13）With longitudinal bracing wall（14）Have fumigating ferment pool external flue
（15）；
The basis（1）Upper flue layer and lower flue layer are inside had, the upper and lower flue layer is by the longitudinal bracing wall between smoked unstrained spirits stove
Body（14）Separate, i.e., each smoked unstrained spirits stove corresponds to respective upper strata flue（16）With lower floor's flue（17）；Lower floor's flue（17）
Front portion passes through fire box floss hole（18）With the burner hearth of smoked unstrained spirits stove（3）Connection, lower floor's flue（17）With upper strata flue（16）It is logical
Cross the inner flue mouth positioned at rear portion（19）Connection；
The upper strata flue（16）Pass through upper strata floss hole respectively（20）With corresponding some fumigating ferment pool external flues（15）Connection；Position
In the fumigating ferment pool external flue of same column（15）Each with total smoke exhaust pipe of the row（21）Connection；Total smoke exhaust pipe（21）With it is corresponding
Chimney（22）Connection；Each chimney（22）With common stack（23）Connection；The common stack（23）By being provided with dust catcher（24）
Pipeline and desulfurized dust collection column（25）Connection.
2. production mature vinegar according to claim 1 smokes unstrained spirits system, it is characterised in that：The tank（5）Interior installation ball float
Valve（12）And water inlet pipe（11）.
3. production mature vinegar according to claim 1 or 2 smokes unstrained spirits system, it is characterised in that：The fumigating ferment pool（6）Using not
The Steel material that becomes rusty makes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720727607.9U CN206858540U (en) | 2017-06-22 | 2017-06-22 | Produce mature vinegar and smoke unstrained spirits system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720727607.9U CN206858540U (en) | 2017-06-22 | 2017-06-22 | Produce mature vinegar and smoke unstrained spirits system |
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| Publication Number | Publication Date |
|---|---|
| CN206858540U true CN206858540U (en) | 2018-01-09 |
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ID=60827556
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720727607.9U Active CN206858540U (en) | 2017-06-22 | 2017-06-22 | Produce mature vinegar and smoke unstrained spirits system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108070512A (en) * | 2018-01-24 | 2018-05-25 | 石嘴山市田园食品有限公司 | It is provided with the dual-purpose smoked unstrained spirits system for brewing the vinegar of coal fire water-bath of smoked cylinder hanging apparatus |
-
2017
- 2017-06-22 CN CN201720727607.9U patent/CN206858540U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108070512A (en) * | 2018-01-24 | 2018-05-25 | 石嘴山市田园食品有限公司 | It is provided with the dual-purpose smoked unstrained spirits system for brewing the vinegar of coal fire water-bath of smoked cylinder hanging apparatus |
| CN108070512B (en) * | 2018-01-24 | 2024-04-26 | 石嘴山市田园食品有限公司 | Two-purpose vinegar brewing of coal fire water bath is with smoked unstrained spirits system with smoked jar hoist device |
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