CN201165514Y - Negative pressure energy-saving and environment-friendly gas generator and gas purification device - Google Patents
Negative pressure energy-saving and environment-friendly gas generator and gas purification device Download PDFInfo
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- CN201165514Y CN201165514Y CNU2007201052511U CN200720105251U CN201165514Y CN 201165514 Y CN201165514 Y CN 201165514Y CN U2007201052511 U CNU2007201052511 U CN U2007201052511U CN 200720105251 U CN200720105251 U CN 200720105251U CN 201165514 Y CN201165514 Y CN 201165514Y
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- 238000000746 purification Methods 0.000 title claims abstract description 9
- 239000007789 gas Substances 0.000 claims abstract description 117
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000003546 flue gas Substances 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims description 7
- 239000003245 coal Substances 0.000 claims description 4
- 239000003034 coal gas Substances 0.000 claims description 2
- 239000000779 smoke Substances 0.000 claims 1
- 238000002485 combustion reaction Methods 0.000 abstract description 14
- 239000000446 fuel Substances 0.000 abstract description 5
- 238000009835 boiling Methods 0.000 abstract description 2
- 239000011280 coal tar Substances 0.000 description 4
- 239000010865 sewage Substances 0.000 description 3
- 239000010883 coal ash Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
本实用新型提供一种负压式节能环保煤气发生炉及煤气净化装置,包括炉体,设于炉体下方的风道、炉条及其上方的炉膛,设于炉体上方的炉盖,其特征在于炉膛内设有耐火层,炉膛上设有煤气烟气抽吸管,煤气烟气抽吸管的另一端穿过炉壁与炉体外的连接抽风机的抽风管相连。在煤气烟气抽吸管与抽风机之间设置其上设煤气进、出口和水进、出口,其内设热交换水套的热交换器,以及其上设煤气进、出口,其内设水喷淋器的煤气净化器。它一改传统的鼓入式燃烧为抽风式燃烧,既提高炉膛的燃烧温度,减少热损失,延长其使用寿命,又有效利用煤气烟气热能加热水后向用户提供蒸汽和开水,节能降耗明显,并向用户提供燃值高,火力大,无污染的洁净煤气。
The utility model provides a negative-pressure energy-saving and environment-friendly gas generator and a gas purification device, comprising a furnace body, an air channel arranged below the furnace body, a furnace bar and a furnace chamber above it, and a furnace cover arranged above the furnace body. It is characterized in that a refractory layer is provided in the furnace, and a gas and flue gas suction pipe is arranged on the furnace, and the other end of the gas and flue gas suction pipe passes through the furnace wall and is connected with the exhaust pipe connected to the exhaust fan outside the furnace. Between the gas and flue gas suction pipe and the exhaust fan, a heat exchanger with a gas inlet and outlet, a water inlet and an outlet, and a heat exchange water jacket is arranged on it, and a gas inlet and outlet are arranged on it, and a gas inlet and outlet are arranged on it. Gas cleaner for water sprinkler. It changes the traditional blow-in combustion to suction-type combustion, which not only increases the combustion temperature of the furnace, reduces heat loss, prolongs its service life, but also effectively utilizes the heat energy of gas and flue gas to heat water and then provides steam and boiling water to users, saving energy and reducing consumption. Obviously, and provide users with clean gas with high fuel value, high firepower and no pollution.
Description
技术领域 technical field
本实用新型涉及一种煤气发生炉,尤其是一种节能环保煤气发生炉。The utility model relates to a gas generator, in particular to an energy-saving and environment-friendly gas generator.
背景技术 Background technique
目前使用的煤气发生炉都为鼓风的正压式,即从炉体下部鼓风,以燃烧炉内的燃料煤。这种方式的煤气发生炉存在下列诸多不足:(1)结构复杂,加工难度大,费时费料,且为提高安全性能,需增加钢板厚度,从而增加生产成本,用户难于承受;(2)燃烧室只能使用水冷式炉膛,故使用寿命短,运行费用高;(3)水冷套虽能在提供燃料气体的同时提供热水,但却存在压力增高等重大安全隐患;(4)通气管道易被煤气中的煤焦油、灰份及水份等堵塞,从而影响煤气的通畅性,难于提高火力。因此,完全有必要对现有技术加以改进。The gas generators currently in use are all of the positive pressure type of air blast, that is, air is blasted from the bottom of the furnace body to burn the fuel coal in the furnace. This type of coal gasifier has the following disadvantages: (1) complex structure, difficult processing, time-consuming and material-consuming, and in order to improve safety performance, it is necessary to increase the thickness of the steel plate, thereby increasing production costs, which is difficult for users to bear; (2) combustion Only the water-cooled furnace can be used in the chamber, so the service life is short and the operation cost is high; (3) Although the water-cooled jacket can provide fuel gas and hot water at the same time, there are major safety hazards such as increased pressure; (4) The ventilation pipe is easy to It is blocked by coal tar, ash and water in the gas, which affects the smoothness of the gas and makes it difficult to increase the firepower. Therefore, it is absolutely necessary to improve the prior art.
发明内容 Contents of the invention
为克服现有技术存在的上述诸多不足,本实用新型提供一种负压式节能环保煤气发生炉。In order to overcome the above-mentioned many deficiencies in the prior art, the utility model provides a negative-pressure energy-saving and environment-friendly gas generator.
本实用新型还提供一种带负压式节能环保煤气发生炉的煤气净化装置。The utility model also provides a gas purification device with a negative pressure energy-saving and environment-friendly gas generator.
本实用新型通过下列技术方案完成:一种负压式节能环保煤气发生炉,包括炉体,设于炉体下方的风道、炉条及其上方的炉膛,设于炉体上方的炉盖,其特征在于炉膛内设有耐火层,炉膛上设有煤气烟气抽吸管,煤气烟气抽吸管的另一端穿过炉壁与炉体外的连接抽风机的抽风管相连,以便通过抽风机使炉膛产生负压而使其内的燃料燃烧,同时将燃烧产生的煤气、烟气抽出。The utility model is completed through the following technical proposals: a negative pressure energy-saving and environment-friendly gas generator, including a furnace body, an air duct arranged below the furnace body, a furnace bar and a furnace chamber above it, and a furnace cover arranged above the furnace body, It is characterized in that there is a refractory layer in the furnace, and a gas and flue gas suction pipe is arranged on the furnace. The machine generates negative pressure in the furnace to burn the fuel in the furnace, and at the same time extracts the gas and flue gas produced by the combustion.
所述耐火层沿炉膛内壁设置一周,且上薄下厚,以保护炉体外壳不受热,同时提高炉膛内温度,减少热损失。The refractory layer is arranged for a circle along the inner wall of the furnace, and is thinner at the top and thicker at the bottom, so as to protect the shell of the furnace body from heat, increase the temperature in the furnace, and reduce heat loss.
所述煤气烟气抽吸管置于炉膛上的一端设有喇叭口,以增大吸气量,同时增加气体流速,提高燃烧效率。One end of the gas and flue gas suction pipe placed on the furnace is provided with a bell mouth to increase the suction volume, increase the gas flow rate, and improve the combustion efficiency.
本实用新型另一个目的通过下列技术方案完成:一种带负压式节能环保煤气发生炉的煤气净化装置,包括其内带耐火层炉膛的炉体,其一端设于炉膛上,另一端置于炉体外的煤气烟气抽吸管,其特征在于在煤气烟气抽吸管与抽风机之间设置其上设煤气进、出口和水进、出口,其内设热交换水套的热交换器,以及其上设煤气进、出口,其内设水喷淋器的煤气净化器。Another object of the utility model is achieved through the following technical solutions: a gas purification device with a negative pressure type energy-saving and environment-friendly gas generator, including a furnace body with a refractory hearth inside, one end of which is arranged on the hearth, and the other end is placed on the hearth The gas and flue gas suction pipe outside the furnace is characterized in that a heat exchanger with a gas inlet and outlet and a water inlet and outlet and a heat exchange water jacket is installed between the gas and flue gas suction pipe and the exhaust fan , and a gas purifier with a gas inlet and outlet and a water shower inside.
所述热交换器壳体上的煤气进气管与负压式节能环保煤气发生炉的煤气烟气抽吸管相连,煤气出气管与煤气净化器壳体下部的煤气进气管相连,以便来自负压式节能环保煤气发生炉的煤气,经煤气烟气抽吸管进入热交换器内,以便在利用煤气热能加热水的同时降低煤气温度。The gas inlet pipe on the heat exchanger shell is connected with the gas flue gas suction pipe of the negative pressure energy-saving and environment-friendly gas generator, and the gas outlet pipe is connected with the gas inlet pipe at the lower part of the gas purifier shell, so as to come from negative pressure. The gas from the energy-saving and environment-friendly gas generator enters the heat exchanger through the gas flue gas suction pipe, so that the temperature of the gas can be lowered while the heat energy of the gas is used to heat the water.
所述热交换水套内间隔地设有纵向煤气通管,煤气通管的下端与煤气进气管连通,上端与煤气出气管连通,从而在热交换器内形成煤气通道;热交换水套上设有进水管、出水管和蒸汽排出管,其中,进水管与连接水箱的供水管相连,出水管与用户热水管相连,蒸汽排出管与用户蒸汽管相连,从而在热交换器内形成水通道,以便利用煤气烟气热能加热水后向用户提供蒸汽和开水,同时降低煤气烟气温度。The heat exchange water jacket is provided with vertical gas pipes at intervals, the lower end of the gas pipe communicates with the gas inlet pipe, and the upper end communicates with the gas outlet pipe, thereby forming a gas channel in the heat exchanger; the heat exchange water jacket is provided with There are water inlet pipes, water outlet pipes and steam discharge pipes, among which, the water inlet pipes are connected to the water supply pipes connected to the water tank, the water outlet pipes are connected to the user hot water pipes, and the steam discharge pipes are connected to the user steam pipes, thus forming a water channel in the heat exchanger , in order to use the thermal energy of gas flue gas to heat water and provide steam and boiled water to users, while reducing the temperature of gas flue gas.
所述煤气净化器壳体上部的煤气出气管与抽风机相连,壳体内的水喷淋器由供水管以及连接供水管上端的喷雾头构成,其中喷雾头置于壳体内的上部,供水管下端穿过壳体壁与水泵相连,以便煤气进入壳体内后,通过上部喷出的雾化水,使煤气中的尘埃、煤焦油、灰份等杂质随雾化水进入下部的污水池中,而净化后的煤气经煤气出气管供用户使用。The gas outlet pipe on the upper part of the gas purifier housing is connected to the exhaust fan, and the water sprinkler in the housing is composed of a water supply pipe and a spray head connected to the upper end of the water supply pipe, wherein the spray head is placed in the upper part of the housing, and the lower end of the water supply pipe It passes through the shell wall and connects with the water pump, so that after the gas enters the shell, the dust, coal tar, ash and other impurities in the gas enter the sewage pool at the lower part with the atomized water through the atomized water sprayed from the upper part, and the The purified gas is supplied to users through the gas outlet pipe.
本实用新型与现有技术相比具有下列优点和效果:采用上述方案,可一改传统的鼓入式燃烧为抽风式燃烧,通过炉膛内耐火层的设置,既可提高炉膛内的燃烧温度,保障较高的燃烧效率,又可减少热损失,保护炉体外壳不受热,有效延长其使用寿命,再通过热交换器的设置,可有效利用煤气烟气热能加热水后向用户提供蒸汽和开水,综合利用煤资源,实现节能降耗,同时降低煤气烟气温度,最后通过煤气净化器,向用户提供燃值高,火力大,无污染的洁净煤气,同时便于回收煤焦油,减少其对环境造成的污染。Compared with the prior art, the utility model has the following advantages and effects: adopting the above-mentioned scheme, the traditional blow-in type combustion can be changed into draft type combustion, and the combustion temperature in the furnace can be increased through the setting of the refractory layer in the furnace. Ensure high combustion efficiency, reduce heat loss, protect the shell of the furnace body from heat, effectively prolong its service life, and through the setting of the heat exchanger, it can effectively use the heat energy of gas and flue gas to heat water and provide steam and boiling water to users , make comprehensive use of coal resources, realize energy saving and consumption reduction, and at the same time reduce the temperature of gas flue gas. Finally, through the gas purifier, provide users with high fuel value, high firepower, and clean gas without pollution. At the same time, it is convenient to recover coal tar and reduce its impact on the environment. pollution caused.
附图说明 Description of drawings
图1为本实用新型之结构示意图;Fig. 1 is the structural representation of the utility model;
具体实施方式 Detailed ways
下面结合附图对本实用新型做进一步描述,但本实用新型之内容并不局限于此。The utility model will be further described below in conjunction with the accompanying drawings, but the content of the utility model is not limited thereto.
如图1,本实用新型提供的负压式节能环保煤气发生炉,包括炉体1,设于炉体1下方的风道13以及与风道13连通的设于炉壁上的进风口12和14,其中进风口12与鼓风机39相连,以便点火时使用鼓风机39鼓风,燃烧正常后停止鼓风,改由进风口14供风,另外在燃烧过程中还可根据需要开启鼓风机强行补充氧气助燃,风道13上方为炉条15,炉条15上方为炉膛3,炉膛3内设有上薄下厚的一圈耐火层2,炉膛3中部设有带喇叭口4的煤气烟气抽吸管5,煤气烟气抽吸管5的另一端穿过炉壁与炉体外的连接抽风机的抽风管6相连,通过抽风机使炉膛3形成负压区域而使其内的燃料燃烧,同时将燃烧产生的煤气、烟气经抽吸管5、抽风管6抽出,炉体1顶部为凸顶炉口10,炉口10上设有水封9,炉盖11置于水封9内,以提高其密封性能。As shown in Figure 1, the negative pressure type energy-saving and environment-friendly gas generator provided by the utility model includes a body of furnace 1, an
热交换器的壳体16内壁设有保温层17,壳体16上的煤气进气口26通过抽风管6与负压式节能环保煤气发生炉的煤气烟气抽吸管5连通,以将煤气引入热交换器壳体16内,热交换器壳体16内设有热交换水套18,水套18内间隔地设有多根纵向的煤气通管19,煤气通管19的下端与煤气进气口26连通,煤气通管19的上端与煤气出气口21连通,以形成煤气通道,热交换水套18上的进水管25通过管道7与带浮球阀的补水箱8相连,以提供冷却用水,热交换水套18上的出水管23通过阀门及输水管向用户提供开水,热交换水套18上的蒸汽排出管20通过冷门及输汽管向用户提供蒸汽,热交换器壳体16下部为灰尘、煤焦油收集仓24,并通过出口27向外排污,热交换器壳体16上部的煤气出气口21通过管道22与煤气净化器相连。The inner wall of the
煤气净化器壳体28下部的煤气进气口29通过煤气管22与热交换器16上的煤气出气口21连通,以将冷却降温后的煤气送入净化器28中,煤气净化器壳体28内的上部设有与供水管31上端相连的喷雾头30,供水管30下端穿过壳体壁与外部的置于沉井32内的循环水泵33相连,以向其内的煤气提供喷雾用水,从而净化煤气,供水管31和喷雾头30构成喷淋器,煤气净化器壳体28上部的煤气出气口34通过煤气管道35与抽风机36相连,使净化后的煤气经出气口34、煤气管道35向用户提供,煤气净化器壳体28下部为污水池37,通过排污口38定期排放,壳体28上部设有水封9和盖11,以便净化器上部的水封9和盖11在负压状态下保持较好的密封性能。The gas inlet 29 at the bottom of the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102690688A (en) * | 2012-06-15 | 2012-09-26 | 山西省霍州市化学工业有限责任公司 | Method for recovering gas making coal gas waste heat |
| CN105969430A (en) * | 2016-02-02 | 2016-09-28 | 海泉风雷新能源发电股份有限公司 | Straw gasifier gas production and filtering apparatus |
| CN108130136A (en) * | 2017-12-01 | 2018-06-08 | 刘滨 | A kind of biomass gas tar oil purifier |
-
2007
- 2007-12-18 CN CNU2007201052511U patent/CN201165514Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102690688A (en) * | 2012-06-15 | 2012-09-26 | 山西省霍州市化学工业有限责任公司 | Method for recovering gas making coal gas waste heat |
| CN105969430A (en) * | 2016-02-02 | 2016-09-28 | 海泉风雷新能源发电股份有限公司 | Straw gasifier gas production and filtering apparatus |
| CN108130136A (en) * | 2017-12-01 | 2018-06-08 | 刘滨 | A kind of biomass gas tar oil purifier |
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