CN206855266U - The special inside and outside wall cleaning equipment of heavy sealing head - Google Patents

The special inside and outside wall cleaning equipment of heavy sealing head Download PDF

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Publication number
CN206855266U
CN206855266U CN201720508863.9U CN201720508863U CN206855266U CN 206855266 U CN206855266 U CN 206855266U CN 201720508863 U CN201720508863 U CN 201720508863U CN 206855266 U CN206855266 U CN 206855266U
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CN
China
Prior art keywords
plate
cleaning chamber
sealing
outside wall
suspension hook
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Expired - Fee Related
Application number
CN201720508863.9U
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Chinese (zh)
Inventor
陈野春
陈汉杰
陈星宇
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Yancheng City Shuanglong Machinery Manufacturing Co Ltd
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Yancheng City Shuanglong Machinery Manufacturing Co Ltd
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Priority to CN201720508863.9U priority Critical patent/CN206855266U/en
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Publication of CN206855266U publication Critical patent/CN206855266U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of special inside and outside wall cleaning equipment of heavy sealing head, cleaning chamber includes four skeletons set perpendicular to the ground, the steel plate being fixedly connected on skeleton;Steel plate includes bottom plate, top plate, side plate, bottom plate, top plate, impeller head is equipped with back side panel, cleaning chamber left plate is provided with protective door, cleaning chamber top plate is provided with suspension hook groove, induction system is included positioned at support, guide rail, suspension hook, electric block, electric block connection rotating device are provided between suspension hook and guide rail;Conveying worm is located at below cleaning chamber, conveying worm connection elevator;Elevator is connected shot-sand separator;Shot-sand separator for ball system by connecting impeller head;Cleaning chamber and shot-sand separator are all connected with dust arrester.The utility model is easy for installation, not high to workshop site requirements;It is compact-sized, cleaning quality is good, safe and reliable;Good sealing effect;Cleaning speed is fast, and effect is good, nontoxic pollution-free, mitigates labor intensity of operating staff.

Description

The special inside and outside wall cleaning equipment of heavy sealing head
Technical field
Cleaning equipment field is the utility model is related to, specially a kind of special inside and outside wall cleaning equipment of heavy sealing head.
Background technology
End socket is a part of container, is with welding manner connector drum, end socket is petrochemical industry, atomic energy to food Indispensable important component in all conglomerate pressure vessel and equipments of pharmacy.But the cleaning of heavy sealing head is more at present using artificial clear Wash, scale removal process is relatively complicated, and cleaning takes time and effort;Manual cleaning is ineffective.
The content of the invention
The technical problems to be solved in the utility model is to provide a kind of special inside and outside wall cleaning equipment of heavy sealing head.
In order to reach object above, the utility model provides following technical scheme:
A kind of special inside and outside wall cleaning equipment of heavy sealing head, including cleaning chamber, induction system, conveying worm, elevator, Shot-sand separator, dust arrester, the cleaning chamber include four skeletons set perpendicular to the ground, the steel being fixedly connected on skeleton Plate;The steel plate includes bottom plate, top plate, side plate, the bottom plate, top plate, impeller head is equipped with back side panel, the cleaning chamber is left Side plate is provided with protective door, and the induction system includes the support positioned at the cleaning left and right sides, the guide rail being arranged on support, set The suspension hook on guide rail to be put, electric block is provided between the suspension hook and guide rail, the cleaning chamber top plate is provided with rotating device, The electric block connects rotating device;The cleaning chamber top plate is provided with suspension hook groove, between the suspension hook groove and cleaning chamber top plate Provided with V-type backplate, the V-type backplate is connected plate, and the fixed plate is fixedly connected with cleaning chamber top plate;The conveying worm Below cleaning chamber, the conveying worm connects elevator;The elevator is connected shot-sand separator;The ball sand separation Device for ball system by connecting impeller head;The cleaning chamber and shot-sand separator are all connected with dust arrester.
Further, 3 impeller heads are provided tiltedly with the bottom plate, 3 impeller heads are provided tiltedly with the top plate, it is described Back side panel is provided with 1 impeller head.
Further, the suspension hook groove is sealed using three layers of labyrinth sealing groove;Groove sealing includes outer protection board, interior Groove, the inside groove are provided with first layer sealing, second layer sealing, third layer sealing;The first layer sealing and second layer sealing are equal For the V shape sealing of high polymer elastic armour composition, the third layer is sealed into inserting hairbrush sealing, the seal groove connection Cylinder, when workpiece drives to specified location, seal groove is pushed into above suspension hook groove by cylinder, covers suspension hook groove, so as to play sealing Effect.
Further, the dust arrester includes cyclone dust collectors, Pulse filter drum dust collector.Dust pelletizing system uses two level Dedusting, bulky grain state powder caused by impeller blasting, by the sedimentation of cyclone dust collectors, under bulky grain powder is sunk Come, avoid the percussion to filter cylinder, the service life for extending filter cylinder can be played;Then trickle dust enters pulse filter cylinder dedusting
Further, the Pulse filter drum dust collector includes folding cylindrical filter sleeves, and the filtrate of the filter cylinder includes Filter material layer, the fibrous layer of submicron order set from inside to outside.The filtering material of deduster filter cylinder uses novel filtering material, the filter material Feature is that the super thin fiber of one layer of submicron order is adhered on general filtrate, is arranged on the adhesion layer between fiber very tight Close, its gap is only the 1% of bottom fiber.Minimum sieve aperture can be blocked in most of submicron order grit the outer surface of filtrate, It is set to enter inside bottom fiber.Therefore in the early stage just formed good permeability dust layer, make its keep low-resistance, efficiently. Because dust can not go deep into inside filtrate, therefore there is low-resistance again, be easy to the characteristics of deashing, its filtering accuracy reaches 5 μ, this Feature is that common sack cleaner is incomparable.Therefore dust emission concentration environmental requirement relevant well below country.Dedusting Efficiency high is up to 99.5%, dust emission concentration≤100mg/m3.Efficiency of dust collection is up to 99.5%, dust emission concentration≤100mg/ m3 。
Further, some protective plates being provided with the cleaning chamber, the protective plate uses high-chromium wear-resistant alloy protective plate, Every piece of backplate is equipped with flanging.Ball blast area liner protective plate is high-chromium wear-resistant alloy backplate in shot blast room, and backplate uses wear-resisting spiral shell Mother is fixed, safeguards, changes conveniently;Every piece of backplate is equipped with flanging, can effectively block the installation gap between plate, prevent Shot installs the phenomenon for puncturing ball blast chamber enclosure in gap from wearing plate.The service life of wear plate is not less than 4000 hours.
Further, the protective door inwall is provided with abrasive rubber protective plate, and the protective door lower edge is provided with collection ball groove.It is anti- Door folding with convenience is protected, it is durable;Abrasive rubber protective plate ensures that protective door inwall is not broken by shot;Ball groove is recyclable opens for collection The shot being carried over during door.
Further, Turbogrid plates are provided with above the conveying worm, the Turbogrid plates are provided with alloy wear-resisting backplate.Protect The lower storehouse of shield helical blade and chamber body is not punched.
Further, it is described to be provided with gate for ball system.Using gas control gate, equipped with magnetic air cylinder, control can be understood at any time The actual conditions that ball gate valve opens and closes.This is avoided due to general for the keying of the flow and gate of ball system control shot Logical bullet control valve because be not closed completely and caused by motor is burnt out, impeller head blocks, bullet is empty throws and phenomenon of hurting sb.'s feelings.
The utility model beneficial effect:The machine employs basic pit structure, and easy for installation, height above ground level is small, right Workshop site requirements is not high;It is compact-sized, cleaning quality is good, safe and reliable, smooth running;Top uses multiple tracks labyrinth type Sealing Technology, good sealing effect;Cleaning speed is fast, and effect is good, nontoxic pollution-free, mitigates labor intensity of operating staff.
Brief description of the drawings
Fig. 1, front view of the present utility model;
Fig. 2, left view of the present utility model;
Fig. 3, top view of the present utility model;
Fig. 4, seal groove structure schematic diagram;
Fig. 5, rotating device structural representation;
Fig. 6, cartridge structure schematic diagram.
Reference numerals list:Cleaning chamber 1, bottom plate 11, top plate 12, side plate 13, protective door 14, protective plate 15, suspension hook groove 16, V-type backplate 161, fixed plate 162, seal groove 17, outer protection board 19, inside groove 18, first layer sealing 181, the second layer sealing 182, Third layer sealing 183, induction system 2, support 23, guide rail 21, suspension hook 22, electric block 24, rotating device 26, worm speed reducer 261st, active friction wheel 262, driven pulley 263, driven roll 264, cylinder 265, channel-section steel 266, push pedal 267, motor pulley 268th, motor 269, worm speed reducer belt pulley 2610, conveying worm 3, Turbogrid plates 311, elevator 4, shot-sand separator 5, remove Dirt device 6, cyclone dust collectors 61, Pulse filter drum dust collector 62, filter cylinder 621, filtrate 63, filter material layer 631, the fiber of submicron order Layer 632, impeller head 7, for ball system 8.
Embodiment
With reference to the accompanying drawings and detailed description, the utility model is furtherd elucidate, it should be understood that following specific embodiment parties Formula is merely to illustrate the utility model rather than limitation the scope of the utility model.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, a kind of special inside and outside wall cleaning equipment of heavy sealing head, including cleaning Room 1, induction system 2, conveying worm 3, elevator 4, shot-sand separator 5, dust arrester 6.
Cleaning chamber includes four skeletons set perpendicular to the ground, the steel plate being fixedly welded on skeleton;Cleaning chamber by steel plate with The frame-shaped construction of skeleton composition sealing, steel plate include bottom plate 11, top plate 12, side plate 13, and side plate includes four pieces of front, rear, left and right. In the present embodiment, skeleton uses 160*60mm square tubes, and is used as and strengthened by the use of 80*60mm quarter bends.
Wherein, 3 impeller heads 7 are provided tiltedly with the bottom plate of cleaning chamber, 3 impeller heads 7, rear side are provided tiltedly with top plate Plate is provided with 1 impeller head 7.According to the planform of heavy sealing head, the characteristics of ellipsoidal head inwall is deeper, at the top of cleaning chamber With the inclination installation of the impeller head of bottom at an angle, it is ensured that Optimal coverage face, designed using differentiation, draw in impeller head with The distance of end socket, it is ensured that ball blast effect.According to the cast of impeller head to workpiece, design and installation is supplied in this equipment QTZ034、DTZ035;Two kinds of models amount to 7 impeller heads, set DTZ035 type impeller heads in its bottom plate and top plate, on side plate QTZ034 type impeller heads are set.
This impeller head has advantages below:
a)Efficiently:Special shot wheel structure, ball blast ratio can reach 17.5kg/min.Kw.
b)Blade assembly and disassembly are rapid:Because the blade of this impeller head is impeller central insertion, leaned on during impeller rotates Blade is fixed in the effect of centrifugal force, so not needing any clamping tool.When dismantling blade, shot wheel need to only be taken apart, then Touch blade outer end easily can simultaneously unload blade from impeller central.8 blades are dismantled, are only needed 5 ~ 10 minutes, and can be same When check the abrasion condition of shot wheel and orienting cover.
c)Using double-arc spline impeller, stability is good, casts area and concentrates, ball blast is uniform.
d)Blade, shot wheel, orienting cover in this impeller head etc., made using special high-chromium abrasion-proof cast iron material, make leaf Sheet weight difference control substantially reduces noise during impeller head operation within 5 grams(Less than 85dB), extend longevity of consumable accessory Life.
E)Good appearance, structure are exquisite, manufacture is repaired just.Workpiece surface quality after ball blast reaches satisfaction and workpiece is estimated With the universal standard of magnetic powder inspection.
Wherein, protective door 14 is provided with the left plate of cleaning chamber, protective door inwall is provided with abrasive rubber protective plate, protective door Lower edge is provided with collection ball groove.Protective door folding with convenience, it is durable;Abrasive rubber protective plate ensures that protective door inwall is not beaten by shot It is bad;The shot being carried over during the collection recyclable enabling of ball groove.Cleaning chamber gate is the biparting external-open gate of pneumatic type, is controlled by cylinder big Door opens and closes.Dress limit switch above gate, it is necessary to after waiting gate to close, impeller head could be started.
Some protective plates 15 are provided with cleaning chamber, protective plate is high-chromium wear-resistant alloy backplate, and backplate is consolidated using wear-resisting nut It is fixed, safeguard, change conveniently;Every piece of backplate is equipped with flanging, can effectively block the installation gap between plate, prevent shot The phenomenon for puncturing ball blast chamber enclosure in gap is installed from wearing plate.The service life of high-chromium wear-resistant alloy backplate is small not less than 4000 When.
Cleaning chamber top plate is provided with suspension hook groove 16, and V-type backplate 161, V-type backplate are provided between suspension hook groove and cleaning chamber top plate Be connected plate 162, and fixed plate is fixedly connected with cleaning chamber top plate;Suspension hook groove is sealed using three layers of labyrinth sealing groove 17, sealing Groove connects sealing cylinder;Suspension hook groove includes inside groove 18, outer protection board 19, and inside groove includes first layer sealing 181, second layer sealing 182nd, third layer sealing 183;First layer seals and second layer sealing is the V shape sealing of high polymer elastic armour composition, the Three-layer sealed is to inserting hairbrush sealing.Outer protection board is connected on top plate, and outsourcing backplate selects 80 channel-section steels.When workpiece drives to finger Positioning is put, and seal groove is pushed into above suspension hook groove by cylinder, covers suspension hook groove, so as to play sealing function.
Induction system includes the support 23 positioned at the cleaning left and right sides, the guide rail 21 being arranged on support, is arranged on guide rail On suspension hook 22, electric block 24 is provided between suspension hook and guide rail, cleaning chamber top plate is provided with rotating device 26, electric block 24 Connect rotating device.
Rotating device includes worm speed reducer 261, active friction wheel 262, driven pulley 263, driven roll 264, cylinder 265th, channel-section steel 266, push pedal 267, motor pulley 268, motor 269, worm speed reducer belt pulley 2610;Wherein active friction Wheel, driven pulley are rubber friction wheel, and cylinder is fixed on cleaning chamber top plate by steel tank, and cylinder moves as promotion movable plate Dynamic power, movable plate are movably disposed on cleaning chamber top plate, and movable plate is provided with chute, and driven roll is set in chute, Motor connects worm speed reducer, worm speed reducer connection connection active friction wheel by motor pulley, turbine down wheel.Gas Cylinder moves driven roll as pushing plate movement power, driven roll is adjacent to driven pulley.After suspension hook drives into specified location, Cylinder promotes two driven rolls to prop up follower on suspension hook, as figure shifts driven roll onto B location from location A;Worm reduction gear The active friction wheel of driving realizes suspension hook rotating.Movement, the lifting of suspension hook are completed by cucurbit, rotation of the suspension hook inside chamber body Active friction wheel is driven to complete by worm speed reducer.Driven pulley is arranged on to the center of cleaning chamber when mounted, it is main Dynamic friction wheel is advisable with being close to driven pulley.Because workpiece is heavier, in order to prevent gear type free-wheeling system from engaging climbing tooth, use Rubber wheel friction rotation so that the reliability and service life of rotating device all greatly improve.After suspension hook drives into specified location, Cylinder promotes passive friction roller to prop up the driven pulley on suspension hook, and the active friction wheel driven by worm reduction gear realizes suspension hook Rotating.Movement, the lifting of suspension hook are completed by cucurbit, and rotation of the suspension hook inside chamber body drives active friction by worm speed reducer Wheel is completed.
Conveying worm is located at below cleaning chamber, the charging aperture of the discharging opening connection connection elevator of conveying worm;Carry The charging aperture of the connected shot-sand separator of the discharging opening of the machine of liter;Shot-sand separator for ball system 8 by connecting 7 impeller heads.
Turbogrid plates 311 are provided with above conveying worm, grid top is provided with alloy wear-resisting backplate with holes.Turbogrid plates can be protected Shield helical blade and the bottom plate of chamber body are not punched by bullet.
Gate is provided with for ball system.Using gas control gate, equipped with magnetic air cylinder, control ball gate valve can be understood at any time and beats on and off The actual conditions closed.This controls stroke by cylinder, ball blast amount is entered for the keying of the flow and gate of ball system control shot Row long-distance remote control, avoid due to common bullet control valve because be not closed completely and caused by motor burn out, impeller head block, bullet The empty throwing of ball and phenomenon of hurting sb.'s feelings.
Cleaning chamber and shot-sand separator are all connected with dust arrester.
Dust arrester includes cyclone dust collectors 61, Pulse filter drum dust collector 62.Dust arrester uses two-stage dust removal, ball blast Bulky grain state powder caused by cleaning, by the sedimentation of cyclone dust collectors, bulky grain powder is sunk, avoided to filter The percussion of cylinder, the service life for extending filter cylinder can be played;Then trickle dust enters pulse filter cylinder dedusting.
Pulse filter drum dust collector includes folding cylindrical filter sleeves 621, and filtrate 63, the filtrate bag of filter cylinder are provided with filter cylinder Include the fibrous layer 632 of the filter material layer 631 set from inside to outside, submicron order.The filtering material of deduster filter cylinder uses new filter Material, the filtrate feature is that the super thin fiber of one layer of submicron order is adhered on general filtrate, sticks upper fibrage arrangement very Closely, its gap is only the 1% of bottom fiber.Minimum sieve aperture can be blocked in most of submicron order grit the appearance of filtrate Face, it is set to enter in internal filter material layer.Therefore in the early stage just formed good permeability dust layer, make its keep low-resistance, Efficiently.Because dust can not go deep into inside filtrate, therefore there is low-resistance again, be easy to the characteristics of deashing, its filtering accuracy reaches 5 μ, This feature is that common sack cleaner is incomparable.Therefore dust emission concentration environmental requirement relevant well below country. Efficiency of dust collection is up to 99.5%, dust emission concentration≤100mg/m3.Efficiency of dust collection is up to 99.5%, and dust emission concentration≤ 100mg/m3 。
Technological means disclosed in the utility model is not limited only to the technological means disclosed in above-mentioned embodiment, also Including being combined formed technical scheme by above technical characteristic.It should be pointed out that the ordinary skill for the art For personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these are improved and profit Decorations are also considered as the scope of protection of the utility model.

Claims (9)

1. a kind of special inside and outside wall cleaning equipment of heavy sealing head, including cleaning chamber, induction system, conveying worm, elevator, ball Sand separator, dust arrester, it is characterised in that:The cleaning chamber includes four skeletons set perpendicular to the ground, is fixedly connected on bone Steel plate on frame;The steel plate includes bottom plate, top plate, side plate, the bottom plate, top plate, is equipped with impeller head on back side panel, described Cleaning chamber left plate is provided with protective door, and the cleaning chamber top plate is provided with suspension hook groove, between the suspension hook groove and cleaning chamber top plate Provided with V-type backplate, the V-type backplate is connected plate, and the fixed plate is fixedly connected with cleaning chamber top plate;The induction system bag Include the support positioned at the cleaning left and right sides, the guide rail being arranged on support, the suspension hook being arranged on guide rail, the suspension hook and guide rail Between be provided with electric block, the cleaning chamber top plate is provided with rotating device, and the electric block connects rotating device;The spiral shell Rotation conveyer is located at below cleaning chamber, and the conveying worm connects elevator;The elevator is connected shot-sand separator;It is described Shot-sand separator for ball system by connecting impeller head;The cleaning chamber and shot-sand separator are all connected with dust arrester.
A kind of 2. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:The bottom plate updip 3 impeller heads tiltedly are provided with, 3 impeller heads are provided tiltedly with the top plate, the back side panel is provided with 1 impeller head.
A kind of 3. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:The suspension hook groove is adopted Sealed with three layers of labyrinth sealing groove;Groove sealing includes outer protection board, inside groove, the inside groove be provided with first layer seal, the Two layers of sealing, third layer sealing;The first layer sealing and second layer sealing are V shape of high polymer elastic armour composition Sealing, the third layer are sealed into inserting hairbrush sealing.
A kind of 4. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:The dust arrester Including cyclone dust collectors, Pulse filter drum dust collector.
A kind of 5. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 4, it is characterised in that:The pulse filter cylinder Folding cylindrical filter sleeves are provided with deduster, the filtrate of the filter cylinder includes filter material layer, the sub-micron set from inside to outside The fibrous layer of level.
A kind of 6. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:In the cleaning chamber Provided with some protective plates, the protective plate uses high-chromium wear-resistant alloy protective plate, and every piece of backplate is equipped with flanging.
A kind of 7. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:In the protective door Wall is provided with abrasive rubber protective plate, and the protective door lower edge is provided with collection ball groove.
A kind of 8. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:The helical feed Turbogrid plates are provided with above machine, the Turbogrid plates are provided with alloy wear-resisting backplate.
A kind of 9. special inside and outside wall cleaning equipment of heavy sealing head as claimed in claim 1, it is characterised in that:It is described to supply ball system Provided with gate.
CN201720508863.9U 2017-05-09 2017-05-09 The special inside and outside wall cleaning equipment of heavy sealing head Expired - Fee Related CN206855266U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720508863.9U CN206855266U (en) 2017-05-09 2017-05-09 The special inside and outside wall cleaning equipment of heavy sealing head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720508863.9U CN206855266U (en) 2017-05-09 2017-05-09 The special inside and outside wall cleaning equipment of heavy sealing head

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Publication Number Publication Date
CN206855266U true CN206855266U (en) 2018-01-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340286A (en) * 2018-03-30 2018-07-31 无锡泰源机器制造有限公司 High-effective dust-removing formula hook type impact cleaning device
CN108436788A (en) * 2018-05-08 2018-08-24 中山市鑫太自动化设备有限公司 A kind of sand washing system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340286A (en) * 2018-03-30 2018-07-31 无锡泰源机器制造有限公司 High-effective dust-removing formula hook type impact cleaning device
CN108436788A (en) * 2018-05-08 2018-08-24 中山市鑫太自动化设备有限公司 A kind of sand washing system

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Granted publication date: 20180109

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