CN206818021U - Horizontal discontinuous stagnation serpentine tube membrane wall powder material efficient heat exchange device - Google Patents
Horizontal discontinuous stagnation serpentine tube membrane wall powder material efficient heat exchange device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于粉状颗粒物余热利用技术领域,具体来说涉及一种横向间断滞止蛇形管膜式壁粉料高效换热装置。The utility model belongs to the technical field of waste heat utilization of powdery particles, in particular relates to a horizontal intermittent stagnation serpentine tube-film wall powder high-efficiency heat exchange device.
背景技术Background technique
现有粉料与固体壁面直接换热装置,采用多层水夹套形式,水夹套内部通入冷却水,水夹套垂直放置,粉料靠自重在相邻水夹套之间自上而下流动,水夹套由两层板经点焊形成,工业上称为水夹套板式换热器。目前,水夹套板式换热器存在如下技术缺陷:The existing direct heat exchange device between powder and solid wall adopts the form of multi-layer water jacket. Cooling water is passed into the inside of the water jacket, and the water jacket is placed vertically. Down flow, the water jacket is formed by two-layer plates through spot welding, and it is called a water jacketed plate heat exchanger in the industry. At present, the water jacketed plate heat exchanger has the following technical defects:
1)冷却水在水夹套中全部贯通,无法与物料形成逆流,无法实现余热的梯级提取,严重制约余热利用效率。1) The cooling water is completely penetrated in the water jacket, which cannot form a counterflow with the material, and cannot realize the cascade extraction of waste heat, which seriously restricts the utilization efficiency of waste heat.
2)水夹套为两层板点焊,两层水夹套间的物料流通通道阻力太小,物料接近自由落体,流速太快,单位长度流程上物料换热效率太低,金属浪费严重。2) The water jacket is spot-welded with two layers of plates. The resistance of the material circulation channel between the two layers of water jacket is too small, the material is close to free fall, the flow rate is too fast, the heat transfer efficiency of the material per unit length of the process is too low, and the metal waste is serious.
3)物料接近自由落体,流速太快,颗粒对固体表面的磨损严重,换热器寿命较短。3) The material is close to free fall, the flow rate is too fast, the wear of the particles on the solid surface is serious, and the life of the heat exchanger is short.
现有粉料与固体壁面直接换热装置,也有采用水平错列管束,粉料在管外靠自重下移横向冲刷管束的结构形式(错列埋管换热器),该种换热器的技术缺陷是物料容易搭桥,影响物料在换热器中的顺行。The existing direct heat exchange device between powder and solid wall also has a structure in which horizontally staggered tube bundles are used, and the powder moves down and laterally scours the tube bundles outside the tubes by its own weight (staggered buried tube heat exchanger). The technical defect is that the material is easy to bridge, which affects the forward movement of the material in the heat exchanger.
针对现有水夹套板式换热器及错列埋管换热器存在的问题,实用新型一种横向间断滞止蛇形管膜式壁粉料高效换热装置。Aiming at the problems existing in the existing water-jacketed plate heat exchangers and staggered buried tube heat exchangers, a utility model is a horizontal discontinuous stagnation serpentine tube-film wall powder material high-efficiency heat exchange device.
发明内容Contents of the invention
针对现有技术的不足,本实用新型的目的在于提供一种横向间断滞止蛇形管膜式壁粉料高效换热装置。Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a horizontal discontinuous stagnation serpentine tube-membrane wall powder high-efficiency heat exchange device.
本实用新型的目的是通过下述技术方案予以实现的。The purpose of this utility model is achieved through the following technical solutions.
一种横向间断滞止蛇形管膜式壁粉料高效换热装置,包括:炉体和固装在所述炉体内的多个竖直的蛇形管膜式壁结构,所述炉体的上端形成有进料口,用于向所述炉体内投入固体颗粒,在所述炉体的下端形成有出料口;A horizontal discontinuous stagnation serpentine tube membrane wall powder high-efficiency heat exchange device, comprising: a furnace body and a plurality of vertical serpentine tube membrane wall structures fixed in the furnace body, the furnace body A feed inlet is formed at the upper end for feeding solid particles into the furnace body, and a discharge port is formed at the lower end of the furnace body;
多个蛇形管膜式壁结构的尺寸相同,每一所述蛇形管膜式壁结构包括:一根管道和多个竖直设置的鳍片,所述管道弯折形成蛇形,所述蛇形由多个在竖直方向间隔排列的水平管以及连通相邻水平管的弧形管组成,在每相邻的2根水平管之间固装有一鳍片,其中,所述鳍片上下两端的边缘与水平管的外壁之间均为无缝连接;A plurality of serpentine tube-membrane wall structures have the same size, each of the serpentine tube-membrane wall structures includes: a pipe and a plurality of vertically arranged fins, the pipe is bent to form a serpentine shape, the The serpentine shape is composed of a plurality of horizontal tubes arranged at intervals in the vertical direction and arc-shaped tubes connected to adjacent horizontal tubes. A fin is fixed between every two adjacent horizontal tubes, wherein the fins are up and down. The edges at both ends are seamlessly connected with the outer wall of the horizontal pipe;
多个所述蛇形管膜式壁结构相互平行,且相邻蛇形管膜式壁结构的水平管相互交错;所述管道的进水口位于所述出水口的下方。A plurality of the serpentine tube-membrane wall structures are parallel to each other, and horizontal tubes of adjacent serpentine tube-membrane wall structures are interlaced; the water inlet of the pipeline is located below the water outlet.
在上述技术方案中,所述出料口上安装有一卸料阀。In the above technical solution, a discharge valve is installed on the discharge port.
在上述技术方案中,每一所述蛇形管膜式壁结构的相邻水平管之间的距离相同。In the above technical solution, the distance between adjacent horizontal tubes of each serpentine tube-membrane wall structure is the same.
在上述技术方案中,所述水平管的位置与该水平管相邻蛇形管膜式壁结构的一鳍片的中间位置相对应。In the above technical solution, the position of the horizontal tube corresponds to the middle position of a fin of the serpentine tube-membrane wall structure adjacent to the horizontal tube.
在上述技术方案中,还包括:一总进水管道,所述总进水管道伸入所述炉体内并分别与多个所述蛇形管膜式壁结构的进水口连通。In the above technical solution, it also includes: a general water inlet pipe, which extends into the furnace body and communicates with a plurality of water inlets of the serpentine tube-membrane wall structure respectively.
在上述技术方案中,还包括:一总出水管道,所述总出水管道伸入所述炉体内并分别与多个所述蛇形管膜式壁结构的出水口的连通。In the above technical solution, it also includes: a main water outlet pipe, which extends into the furnace body and communicates with a plurality of water outlets of the serpentine tube-membrane wall structure respectively.
在上述技术方案中,多个所述蛇形管膜式壁结构的进水口均伸出至所述炉体外并与进水源连通。In the above technical solution, the plurality of water inlets of the serpentine tube-membrane wall structure protrude out of the furnace body and communicate with the water inlet source.
在上述技术方案中,多个所述蛇形管膜式壁结构的出水口均伸出至所述炉体外并与排水装置相通。In the above technical solution, the plurality of water outlets of the serpentine tube-membrane wall structure extend out of the furnace body and communicate with the drainage device.
相比于现有技术,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
1)物料(固体颗粒)与冷却水可以很好形成逆流结构,极大提高了余热提取的梯级质量及余热利用效率。1) Materials (solid particles) and cooling water can form a countercurrent structure, which greatly improves the cascade quality of waste heat extraction and waste heat utilization efficiency.
2)物料下落过程中其下落速度不断被间断滞止,下落速度大幅度降低,单位长度流程上物料换热效率大幅度提高,同时,由于蛇形管膜式壁结构增加了扩展受热面,金属利用率提高,制造成本大幅度降低。2) During the falling process of the material, its falling speed is continuously stagnated intermittently, the falling speed is greatly reduced, and the heat exchange efficiency of the material per unit length of the process is greatly improved. The utilization rate is improved, and the manufacturing cost is greatly reduced.
3)物料下落过程中其下落速度不断被间断滞止,下落速度大幅度降低,管壁磨损情况得到大幅度改善,换热装置寿命大幅度提高。3) During the falling process of the material, its falling speed is continuously stagnated intermittently, the falling speed is greatly reduced, the wear of the tube wall is greatly improved, and the life of the heat exchange device is greatly improved.
4)物料下落过程中其下落速度不断被间断滞止,由于流动过程存在不断的强烈扰动,粉状物料内部冷热颗粒掺混速度快且均匀度高,大幅度提高了粉料(固体颗粒)与管壁的换热系数。4) During the falling process of the material, its falling speed is continuously stopped intermittently. Due to the continuous strong disturbance in the flow process, the mixing speed of hot and cold particles inside the powdery material is fast and the uniformity is high, which greatly improves the powder (solid particle) The heat transfer coefficient with the tube wall.
附图说明Description of drawings
图1为本实用新型的横向间断滞止蛇形管膜式壁粉料高效换热装置的剖视图(水平横向);Fig. 1 is the cross-sectional view (horizontal transverse direction) of the utility model's horizontal discontinuous stagnation serpentine tube film type wall powder material high-efficiency heat exchange device;
图2为本实用新型的蛇形管膜式壁结构的示意图;Fig. 2 is the schematic diagram of the serpentine tubular membrane type wall structure of the present utility model;
图3为本实用新型的横向间断滞止蛇形管膜式壁粉料高效换热装置的剖视图(水平纵向)。Fig. 3 is a cross-sectional view (horizontally and vertically) of the utility model's horizontal intermittent stagnation serpentine tube-film wall powder high-efficiency heat exchange device.
其中,1为固体颗粒,2为炉体,3为蛇形管膜式壁结构,3-1为管道,3-1-1为水平管,3-1-2为弧形管,3-2为鳍片,4为卸料阀,5为进料口,6为出水口,7为进水口,8为固体颗粒流动轨迹。Among them, 1 is a solid particle, 2 is a furnace body, 3 is a serpentine tube membrane wall structure, 3-1 is a pipeline, 3-1-1 is a horizontal tube, 3-1-2 is an arc tube, 3-2 4 is a discharge valve, 5 is a feed inlet, 6 is a water outlet, 7 is a water inlet, and 8 is a flow track of solid particles.
具体实施方式detailed description
下面结合附图进一步说明本实用新型的横向间断滞止蛇形管膜式壁粉料高效换热装置。The following is a further description of the horizontal intermittent stagnation serpentine tube-film wall powder material high-efficiency heat exchange device of the present invention in conjunction with the accompanying drawings.
如图1~3所示,包括:炉体2和固装在炉体2内的多个竖直的蛇形管膜式壁结构3,炉体2的上端形成有进料口5,用于向炉体2内投入固体颗粒1,在炉体2的下端形成有出料口;出料口上安装有一卸料阀4。As shown in Figures 1 to 3, it includes: a furnace body 2 and a plurality of vertical serpentine tube membrane wall structures 3 fixed in the furnace body 2, and a feed inlet 5 is formed on the upper end of the furnace body 2 for Put solid particles 1 into the furnace body 2, and a discharge port is formed at the lower end of the furnace body 2; a discharge valve 4 is installed on the discharge port.
每一蛇形管膜式壁结构3包括:一根管道3-1和多个竖直设置的鳍片3-2,管道3-1弯折形成蛇形,蛇形由多个在竖直方向间隔排列的水平管3-1-1以及连通相邻水平管3-1-1的弧形管3-1-2组成,在每相邻的2根水平管3-1-1之间固装有一鳍片3-2,其中,鳍片3-2上下两端的边缘与水平管3-1-1的外壁之间均为无缝连接。Each serpentine tube-membrane wall structure 3 includes: a pipe 3-1 and a plurality of vertically arranged fins 3-2, the pipe 3-1 is bent to form a serpentine shape, and the serpentine shape is composed of a plurality of fins 3-2 in the vertical direction. Composed of horizontal tubes 3-1-1 arranged at intervals and arc-shaped tubes 3-1-2 connected to adjacent horizontal tubes 3-1-1, fixed between every two adjacent horizontal tubes 3-1-1 There is a fin 3-2, wherein, the upper and lower edges of the fin 3-2 are seamlessly connected with the outer wall of the horizontal tube 3-1-1.
每一管道的相邻水平管3-1-1之间的距离相同,多个蛇形管膜式壁结构3的尺寸相同且相互平行。相邻蛇形管膜式壁结构3的水平管3-1-1相互交错,水平管3-1-1的位置与该水平管3-1-1相邻蛇形管膜式壁结构3的一鳍片3-2的中间位置相对应。The distance between the adjacent horizontal tubes 3-1-1 of each pipeline is the same, and the dimensions of the plurality of serpentine tube-membrane wall structures 3 are the same and parallel to each other. The horizontal tubes 3-1-1 of the adjacent serpentine tube-membrane wall structures 3 are interlaced, and the position of the horizontal tubes 3-1-1 is the same as that of the adjacent serpentine tube-membrane wall structures 3 of the horizontal tubes 3-1-1. The middle position of a fin 3-2 is corresponding.
管道3-1的进水口7位于出水口6的下方。The water inlet 7 of the pipeline 3-1 is located below the water outlet 6.
进水口7和出水口6的通水方式可以为以下两种情况之一:The water flow mode of the water inlet 7 and the water outlet 6 can be one of the following two situations:
1、包括:一总进水管道和一总出水管道,总进水管道伸入炉体2内并分别与多个(全部)蛇形管膜式壁结构3的进水口7连通。总出水管道伸入炉体2内并分别与多个蛇形管膜式壁结构3的出水口6的连通(图中并未示出)。1. Including: a main water inlet pipe and a main water outlet pipe, the main water inlet pipe extends into the furnace body 2 and communicates with the water inlets 7 of multiple (all) serpentine tube membrane wall structures 3 respectively. The total water outlet pipe extends into the furnace body 2 and communicates with the water outlets 6 of a plurality of serpentine tube membrane wall structures 3 (not shown in the figure).
2、多个(全部)蛇形管膜式壁结构3的进水口7均伸出至炉体2外并与进水源(图中未示出)连通。多个蛇形管膜式壁结构3的出水口6均伸出至炉体2外并与排水装置(图中未示出)相通,如图3所示。2. The water inlets 7 of multiple (all) serpentine tube-membrane wall structures 3 protrude out of the furnace body 2 and communicate with the water inlet source (not shown in the figure). The water outlets 6 of the plurality of serpentine tube membrane wall structures 3 extend out of the furnace body 2 and communicate with the drainage device (not shown in the figure), as shown in FIG. 3 .
本实用新型的技术方案:Technical scheme of the utility model:
1)将垂直放置的水夹套改为垂直放置的蛇形管膜式壁结构3,蛇形管膜式壁结构3的水平管3-1-1部分平行于水平面设置,工质在管道3-1内自下而上流动,粉料靠自重在两片蛇形管膜式壁结构3间自上而下流动,冷热物质之间形成逆流流动,如果粉料温度足够高,换热装置分段布置时,可以将工质加热成中温中压蒸汽,大幅度提高余热利用效率。1) Change the vertically placed water jacket to a vertically placed serpentine tube-membrane wall structure 3, the horizontal tube 3-1-1 part of the serpentine tube-membrane wall structure 3 is set parallel to the horizontal plane, and the working medium is placed in the tube 3 -1 flows from bottom to top, and the powder flows from top to bottom between the two serpentine tube membrane wall structures 3 by its own weight, and a countercurrent flow is formed between the hot and cold substances. If the temperature of the powder is high enough, the heat exchange device When arranged in sections, the working fluid can be heated into medium-temperature and medium-pressure steam, which greatly improves the efficiency of waste heat utilization.
2)相邻两片蛇形管膜式壁结构3的水平管3-1-1段在高度方向错开布置,粉料流动通道形成S形通道,粉料下落过程中每次在S形通道中转弯时其下落速度被滞止为0,即物料下落过程中其下落速度不断被间断滞止,下落速度大幅度降低,单位长度流程上物料换热效率及管壁磨损情况得到大幅度改善。2) The horizontal tubes 3-1-1 of two adjacent serpentine tube membrane wall structures 3 are staggered in the height direction, and the powder flow channel forms an S-shaped channel, and the powder flows in the S-shaped channel every time during the falling process When turning, its falling speed is stagnated to 0, that is, its falling speed is continuously stagnated intermittently during the material falling process, the falling speed is greatly reduced, and the heat transfer efficiency of the material per unit length process and the wear of the pipe wall are greatly improved.
本实用新型结构特点:Structural features of the utility model:
横向间断滞止蛇形管膜式壁粉料高效换热装置由垂直设置的多组蛇形管膜式壁结构3构成,冷却水在管道3-1内自下而上流动,固体颗粒1由进料口5进入炉体内,相邻两片蛇形管膜式壁结构3的水平管错开布置,形成粉状物料的S形通道。粉状物料在S形通道中连续下移,下移过程中固体颗粒遇到水平管后速度被滞止为0,然后绕过水平管开始加速向下移动,当遇到相邻蛇形管膜式壁结构3的水平管后速度再次被滞止为0,如此在不断被间断滞止中下移,直到换热结束,离开炉体,固体颗粒流动轨迹8如图2中所示,炉体中固体颗粒(粉状物料)的流量由卸料阀4控制。炉体填充有保温材料,具有绝热封闭功能。The horizontal discontinuous stagnant snake-shaped tube-film wall powder material high-efficiency heat exchange device is composed of multiple sets of vertically arranged snake-shaped tube-film wall structures 3, the cooling water flows from bottom to top in the pipe 3-1, and the solid particles 1 are formed by The feed inlet 5 enters the furnace body, and the horizontal tubes of two adjacent serpentine tube membrane wall structures 3 are staggered to form an S-shaped channel for powdery materials. The powdery material moves downward continuously in the S-shaped channel. During the downward movement, the solid particles meet the horizontal tube and the velocity is stagnated to 0, and then bypass the horizontal tube and start to move downward at an accelerated rate. When encountering the adjacent serpentine tube film The velocity behind the horizontal tube of the type wall structure 3 is once again stagnated to 0, so it moves down in the process of being continuously stagnated until the heat exchange ends, leaving the furnace body, and the solid particle flow track 8 is shown in Figure 2, the furnace body The flow of medium solid particles (powder materials) is controlled by the discharge valve 4. The furnace body is filled with insulation material and has the function of heat insulation and sealing.
以上对本实用新型做了示例性的描述,应该说明的是,在不脱离本实用新型的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本实用新型的保护范围。The utility model has been described as an example above. It should be noted that, without departing from the core of the utility model, any simple deformation, modification or other equivalent replacements that can be made by those skilled in the art without costing creative labor all fall into the Into the scope of protection of the utility model.
Claims (8)
- A kind of 1. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger, it is characterised in that including:Body of heater (2) and The multiple vertical coiled pipe membrane wall structures (3) being packed in the body of heater (2), the upper end of the body of heater (2) is formed with entering Material mouth (5), for the input solid particle (1) into the body of heater (2), in the lower end of the body of heater (2) formed with discharging opening;The size of multiple coiled pipe membrane wall structures (3) is identical, and each coiled pipe membrane wall structure (3) includes:A piece pipe Road (3-1) and multiple fins (3-2) being vertically arranged, the pipeline (3-1) be bent to form it is snakelike, it is described it is snakelike by multiple perpendicular Nogata forms to the curved pipe (3-1-2) of spaced horizontal tube (3-1-1) and connection adjacent level pipe (3-1-1), A fin (3-2) is fixed between per 2 adjacent horizontal tubes (3-1-1), wherein, the side of fin (3-2) upper and lower ends It is to be seamlessly connected between the outer wall of edge and horizontal tube (3-1-1);Multiple coiled pipe membrane wall structures (3) are parallel to each other, and the horizontal tube (3- of adjacent coiled pipe membrane wall structure (3) It is 1-1) interlaced;The water inlet (7) of the pipeline (3-1) is located at the lower section of delivery port (6).
- 2. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 1, it is characterised in that One discharge valve (4) is installed on the discharging opening.
- 3. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 2, it is characterised in that The distance between the adjacent level pipe (3-1-1) of each coiled pipe membrane wall structure (3) is identical.
- 4. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 3, it is characterised in that The position of the horizontal tube (3-1-1) and a fin (3-2) for the adjacent coiled pipe membrane wall structure (3) of the horizontal tube (3-1-1) Centre position it is corresponding.
- 5. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 4, it is characterised in that Also include:One water inlet manifold road, the water inlet manifold road stretch into the body of heater (2) and respectively with multiple coiled pipe membrane types Water inlet (7) connection of wall construction (3).
- 6. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 5, it is characterised in that Also include:One total outlet pipe road, the total outlet pipe road stretch into the body of heater (2) and respectively with multiple coiled pipe membrane types The connection of the delivery port (6) of wall construction (3).
- 7. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 4, it is characterised in that The water inlet (7) of multiple coiled pipe membrane wall structures (3) extend out to the body of heater (2) outside and connected with feed source.
- 8. laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger according to claim 7, it is characterised in that The delivery port (6) of multiple coiled pipe membrane wall structures (3) extend out to the body of heater (2) outside and communicated with drainage arrangement.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106959026A (en) * | 2017-05-18 | 2017-07-18 | 华北理工大学 | A kind of laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger |
CN110617721A (en) * | 2019-09-05 | 2019-12-27 | 清华大学 | Inclined tube nest particle/supercritical CO2Moving bed heat exchanger |
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2017
- 2017-05-18 CN CN201720555932.1U patent/CN206818021U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106959026A (en) * | 2017-05-18 | 2017-07-18 | 华北理工大学 | A kind of laterally intermittent stagnation coiled pipe membrane wall powder high-efficiency heat exchanger |
CN110617721A (en) * | 2019-09-05 | 2019-12-27 | 清华大学 | Inclined tube nest particle/supercritical CO2Moving bed heat exchanger |
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