CN105841525B - A kind of broad passage plate heat exchanger - Google Patents

A kind of broad passage plate heat exchanger Download PDF

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Publication number
CN105841525B
CN105841525B CN201610359186.9A CN201610359186A CN105841525B CN 105841525 B CN105841525 B CN 105841525B CN 201610359186 A CN201610359186 A CN 201610359186A CN 105841525 B CN105841525 B CN 105841525B
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China
Prior art keywords
heat exchange
exchange medium
export
plate
circulation passage
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CN201610359186.9A
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CN105841525A (en
Inventor
张勇
海涛
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NANYANG TIANTAI CONSTRUCTION ENGINEERING Co Ltd
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NANYANG TIANTAI CONSTRUCTION ENGINEERING Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/02Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the heat-exchange media travelling at an angle to one another
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/24Arrangements for promoting turbulent flow of heat-exchange media, e.g. by plates

Abstract

The invention discloses a kind of broad passage plate heat exchangers, including support, shell, heat exchange core body, heat exchange medium import and export and heat exchange medium import and export, the heat exchange medium import and export and heat exchange medium import and export are located on the shell and are connected to heat exchange core body, the heat exchange core body includes heat exchange medium circulation passage and heat exchange medium circulation passage, multiple Wo Zhuan turbulence chamber are arranged in heat exchange medium circulation passage, and the shell is fabricated structure.The heat exchanger heat exchange efficiency is high, less energy consumption, and easy to maintain.

Description

A kind of broad passage plate heat exchanger
Technical field
The invention belongs to heat exchange equipment technology, in particular to a kind of broad passage plate heat exchanger.
Background technique
Plate heat exchanger is higher with its heat exchange efficiency, energy consumption is less, and exchanges heat that direction is reversible is answered extensively in each field With.Traditional plate heat exchanger be mostly be by square casing and its lumen orientation and to be fixedly welded the plate of connection mostly, Constitute the thermal medium heat exchange structure alternate with cold medium channel.Although this structure structure is simple, easy to make, when with When heat exchange containing solid particulate matter or viscous paste medium, media flow excessive velocities, then heat exchanger effectiveness is low, heat exchange Effect is not satisfactory, and often results in the waste of the energy;If media flow speed is excessively slow, and easily causes and largely adhere on plate inner wall Heat transferring medium is accumulated, the blocking of heat exchanging medium passage often occurs, maintenance workload is big, influences heat exchange production and heat exchanger The efficiency used.
Patent CN203550695 discloses a kind of adverse current plate and frame heat exchanger, and structure is that the support of two sides is arranged in The upper and lower side two sides of plate are respectively welded solid column, and support plate and solid column constitute hollow frame structure, frame structure It is internally provided with heat exchanger plates beam, front and rear cover plate is flexibly connected with support plate and solid column respectively, the downside of front and rear cover plate and upper Cold medium export and import is respectively set in side, and partition and anti-short board are provided between front and rear cover plate and heat exchanger plates beam, described Partition is arranged in anti-short board upper and lower ends, and partition is fixedly connected with support plate, in the heat exchanger plates beam and in the frame knot The top and bottom of structure are respectively arranged with upper and lower cover plates, and the upper cover plate is provided with thermal medium inlet, and lower cover plate is provided with thermal medium and goes out Mouthful.Heat exchanger plates beam is to be formed by several plates to group welding, and plate is to being composed of the weldering of two two-phase of plate, then plate pair Two two-phases are simultaneously.Major defect existing for the technology be its heat exchange rely primarily on mutually and two plates conduction realize, conduction efficiency compared with It is low, especially when mutually not tight between two plates, there are when gap, thermal conduction effect is influenced even more serious;Secondly, medium Circulation passage is made of the straight-tube shape inner cavity between the plate being parallel to each other, thus there are foregoing heat exchange efficiency, that is, energy The problem of utilization rate;In addition, the technology first forms frame structure by support plate and solid column, front and back upper and lower cover plates envelope is then used Composition heat exchanger shell is closed, maintenance disassembly is still more troublesome.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of broad passage plate heat exchanger, the heat exchanger heat exchange efficiencies Height, less energy consumption, and it is easy to maintain.
The technical solution adopted to achieve the above object is as follows: a kind of broad passage plate heat exchanger, including support, shell, change Hot core, heat exchange medium import and export and heat exchange medium import and export, the heat exchange medium import and export and heat exchange medium into, Outlet is located on the shell and is connected to heat exchange core body, and the heat exchange core body includes heat exchange medium circulation passage and heat exchange matchmaker Multiple Wo Zhuan turbulence chamber are arranged in Jie's circulation passage, heat exchange medium circulation passage, and the shell is fabricated structure.
The shell is made of the side plate connection of front and back 4 up and down, and end cap, the heat exchange medium import and export is arranged in both ends The two-end part of front and rear sides plate is located at heat exchange medium import and export.
The heat exchange core body is made of several heat exchange plates and two sides partition welded connecting, and heat exchange plate is bending-like, and With the partition plate inserted be welded to connect, partition setting respectively with the heat exchange medium import and export and exchange heat medium import and export The through-hole of connection.
The heat exchange medium circulation passage and heat exchange medium circulation passage are U-shaped or zigzag loopback configuration
Curved support part is set in the heat exchange medium circulation passage.
The heat exchange medium circulation passage and heat exchange medium circulation passage end use section close for the welding of the packet item of U-shaped Envelope.
Buffering distributor box is respectively set in the heat exchange medium import and export and heat exchange medium import and export position.
The partition is welded and connected with the charging and discharging drainage cylinder of several and the buffering distributor box cooperation, in drainage cylinder High molecular abrasion-proof coating is arranged in wall.
Circle distribution pipe buffering grid and several old name for the Arabian countries in the Middle Easts are respectively set in the buffering distributor box.
The heat exchange plate is 2205 two-phase stainless steel board products.
Broad passage plate heat exchanger of the invention mainly has the advantage that
1) heat exchange plate of the heat exchanger uses bending structure, and multiple sections are formed in heat exchange medium circulation passage is The turbulence chamber of nest shape and the neck of relative narrowness can preferably stabilize temperature gradient of the heat exchange medium on section, work as heat When exchange media material flows into turbulence chamber by neck, the heat exchange medium material of surface layer and intermediate each layer due to sectional area suddenly Increase forms turbulent flow and voluntarily seethes stirring, and the heat exchange of each portion's heat exchange medium material in section is accelerated with this;Heat exchange Medium material, by current stabilization-turbulent flow processes repeatedly, greatly accelerates hot friendship in the flowing in heat exchange medium circulation passage The efficiency changed.
2) shell of the heat exchanger, buffering distributor box all use fabricated structure, are the installation, maintenance and punching of equipment It washes maintenance and brings great convenience, thus substantially increase the operation and production efficiency of heat exchanger.
3) in the heat exchanger, heat exchange medium circulation passage and heat exchange medium circulation passage are U-shaped or zigzag winding knot Structure, and pure counter-flow heat exchange is taken in the flowing of two media, effectively extends the distance that two media carries out heat exchange, and by This can increase the flow velocity of medium, and general up to 0.9~1.3m/s, high flow rate drives the slurries containing solid particle in plate table Surface current is dynamic, will not buildup or the blocking that scabs, be effectively prevented the deposition of solid particulate matter or suspended matter in medium, blocking channel, The generation for phenomena such as wearing heat transfer element is more suitable for the requirement of sandy alumina heat-exchanging process (containing solid particle).
4) heat exchange plate is manufactured using 2205 two-phase stainless steel boards, not only intensity with higher, but also has resistance to height Temperature resistsSpot corrosionWith cracking corrosion performance and fabulous anti-Stress corrosionThe ability of organic acid corrosion, with austenitic stainless steel phase Than with apparent advantage, conducive to the increasing widened with pressure for realizing material flow passage, width of flow path can in 1.3m or more, It is particularly suitable for that extensive, granule materials content is high, corrosivity is strong and the heat exchange of the preferable material of viscosity production.
Detailed description of the invention
Following further describes the present invention with reference to the drawings:
Fig. 1 is the structural schematic diagram of the embodiment of the present invention one;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the structural schematic diagram of the embodiment of the present invention two;
Fig. 4 is the structural schematic diagram of the embodiment of the present invention four;
Fig. 5 is the schematic diagram of another structure in example IV.
Specific embodiment
Below with reference to shown in Fig. 1, the present invention will be further described with embodiment.
Embodiment one
As shown in Figure 1 and Figure 2, broad passage plate heat exchanger of the invention, including support 2, shell 1, heat exchange core body 4, heat are handed over Change medium import and export 5,9 and heat exchange medium import and export 13,17, the heat exchange medium import and export 5,9 and heat exchange medium into, Outlet 13,17 is located on the shell 1 and is connected to heat exchange core body 4., the shell 1 is fabricated structure, by front and back 4 up and down Composition is bolted in a side plate 10,3,6,18, and end cap 8,15 is arranged in both ends, thus constitutes the heat exchanger shell that can be dismantled entirely Body 1 is installed and is repaired and is very convenient.The heat exchange medium import and export 5,9 and heat exchange medium import and export 13,17 are located at The two-end part of front and rear sides plate 6,18.The heat exchange core body 4 is by several heat exchange plate 4-1 with two sides partition 14 using concordant embedding Enter formula be welded to connect constitute, partition 14 setting respectively with the heat exchange medium import and export 5,9 and heat exchange medium import and export 13, The through-hole of 17 connections.Heat exchange plate 14 is spaced apart from each other, and gap alternately constitutes heat exchange medium circulation passage 11 and heat exchange medium Circulation passage 12.Heat exchange plate 14 is bending-like, and the rapids that multiple sections are nest shape is formed on heat exchange medium circulation passage 11 The neck 11-2 of flow chamber 11-1 and relative narrowness.For heat exchange medium material when neck 11-2 flows, layer is by changing thereon Heat exchange medium in hot plate piece 14 and heat exchange medium circulation passage 12, which conducts, to exchange heat, and the heat transferring medium heat exchange speed at intermediate position Degree is slower, so the temperature gradient on Formation cross-section;When heat exchange medium material flows into turbulence chamber 11-1 by neck 11-2, table The heat exchange medium material of layer and each layer in centre voluntarily seethes stirring since the increase suddenly of sectional area forms turbulent flow, with this plus The heat exchange of each portion's heat exchange medium material in fast section;Heat exchange medium material is in heat exchange medium circulation passage 11 By current stabilization-turbulent flow processes repeatedly in flowing, the efficiency of heat exchange is greatly accelerated.
Embodiment two
Referring to Fig. 3, as a further improvement, in present embodiment, the heat exchange medium circulation passage 11 and heat exchange 12 end of medium circulation passage uses section for the packet item 21 of U-shaped, 22 welded seals, by internal weld seams between heat exchange plate 4-1 It is changed to external weld seam, and can effectively increase heat exchanger plates first using two layers of welding are carried out with argon arc welding again after laser welding Engagement fastness between piece 14 reliably avoids the tearing in operational process from damaging phenomenon.
Embodiment three
It referring to Fig. 2, improves as further, in present embodiment, the heat exchange medium import and export 5,9 and changes Thermal medium import and export 13,17 positions be respectively set buffering distributor box 7, the buffering distributor box 7 by bolt respectively with it is described before, Back side panel 6,7 is detachably connected, and outside is connected with seal cover board, and side is provided with heat exchange medium import and export 5,9 and changes Thermal medium import and export 13,17 into, discharge short tube.The partition 14 is welded and connected with and the buffering distributor box corresponding matching Charging and discharging drainage cylinder 20,20 inner wall of drainage cylinder and heat exchange medium import and export 5,9 and heat exchange medium import and export 13,17 with High molecular abrasion-proof coating is arranged in its position engaged, to extend the service life of drainage cylinder 20 and heat exchange plate 4-1, reduces maintenance The frequency reduces production cost.Circle distribution pipe buffering grid 16 and several old name for the Arabian countries in the Middle Easts are respectively set in each buffering distributor box 7 19, it is uniformly spread convenient for inlet feed, outlet material uniformly collects, and using streamline arc plate structure, there is material in bobbin carriage The Uniform Flow of effect reduces the accumulation of dead angle material.In conjunction with heat exchange medium import and export 5,9 and heat exchange medium import and export 13,17 arrangement constitutes the type of flow of bottom in and top out, feed slurry inlet circle buffering distribution bobbin carriage → plate from pipeline → old name for the Arabian countries in the Middle East Beam, the deposition of material slurry can be effectively suppressed in this type of flow, scabs and erosion,
It is all simultaneously to reach rounding off with media contact position, increase the shunting at baffling position.Each buffering distribution Case 7 is removable covering plate structure, can be checked and be washed away, flushing channel at any time, realizes the mechanical cleaning of bilateral slurry channels.
Example IV
Referring to Fig. 4, Fig. 5, improved as further, in present embodiment, the heat exchange medium circulation passage 11 It is U-shaped or zigzag loopback configuration with heat exchange medium circulation passage 12, i.e., by 2 or multiple 11 Hes of heat exchange medium circulation passage The medium circulation passage 12 that exchanges heat is made up of U-shaped interface channel 23,24 respectively.In this way, combining the arrangement of inlet and outlet, two media Flowing realize pure counterflow heat exchange, effectively extend heat exchange medium and the medium that exchanges heat carry out the distance of heat exchange, can be into one Step optimization heat transfer effect, the opposite energy consumption for reducing heat exchanging process.In order to avoid have heat exchange medium pressure it is larger when heat exchange plate Heat exchange medium stops caused by 4-1 generates flexible deformation, and present embodiment is each heat exchange medium circulation passage 11 Neck is arranged in pairs curved support part 25, neither influences the expansion of heat exchange medium circulation passage 11, while guaranteeing that heat exchange is situated between The minimum dimension in 11 section of mass flow circulation passage, and then guarantee the proper flow of heat exchange medium.In order to further realize fat pipe Side runner is smooth, and fluid flows smoothly, and is effectively prevented the deposition of solid particulate matter or suspended matter in medium, blocking channel, mill The generation for phenomena such as damaging heat transfer element, and realize high throughput, bidirectional flushing, material-material heat exchange, high heat transfer efficiency, pressure high-temp resistant The heat exchange that wear-resisting property, lower resistance are lost.Heat exchange plate 4-1 is manufactured using 2205 two-phase stainless steel boards in present embodiment. 2205 two phase stainless steels have high temperature resistant, resistSpot corrosionWith cracking corrosion performance and fabulous anti-Stress corrosionOrganic acid corrosion Ability has apparent advantage compared with austenitic stainless steel.

Claims (4)

1. a kind of broad passage plate heat exchanger, including support, shell, heat exchange core body, heat exchange medium import and export and heat exchange medium Import and export, it is characterised in that: the heat exchange medium import and export and heat exchange medium import and export be located on the shell and with change Hot core connection, the heat exchange core body include heat exchange medium circulation passage and heat exchange medium circulation passage, it is characterised in that: heat Multiple Wo Zhuan turbulence chamber are arranged in exchange media circulation passage, and the shell is fabricated structure;
Narrow neck is arranged in the both ends of the Wo Zhuan turbulence chamber, and heat exchange medium forms turbulent flow, heat exchange in Wo Zhuan turbulence chamber Medium forms current stabilization in narrow neck;
The shell is made of 4 side plates in front and back connection up and down, and both ends are arranged end cap, the heat exchange medium import and export and is changed Thermal medium import and export is located at the two-end part of front and rear sides plate;
The heat exchange core body by several heat exchange plates and two sides partition welded connecting constitute, heat exchange plate is bending-like, and with institute Partition plate inserted welded connecting is stated, partition setting is connected to the heat exchange medium import and export and heat exchange medium import and export respectively Through-hole;
The heat exchange medium circulation passage and heat exchange medium circulation passage are U-shaped or zigzag loopback configuration;
Buffering distributor box is respectively set in the heat exchange medium import and export and heat exchange medium import and export position;The partition welding It is connected with the charging and discharging drainage cylinder of several and the buffering distributor box cooperation, high molecular abrasion-proof coating is arranged in drainage cylinder inner wall; Circle distribution pipe buffering grid and several old name for the Arabian countries in the Middle Easts are respectively set in the buffering distributor box.
2. broad passage plate heat exchanger as described in claim 1, it is characterised in that: set in the heat exchange medium circulation passage Set curved support part.
3. broad passage plate heat exchanger as described in claim 1, it is characterised in that: the heat exchange medium circulation passage and change Thermal medium circulation passage end uses section for the packet welded seal of U-shaped.
4. broad passage plate heat exchanger as described in claim 1, it is characterised in that: the heat exchange plate is 2205 two-phase stainless Steel board product.
CN201610359186.9A 2016-05-27 2016-05-27 A kind of broad passage plate heat exchanger Active CN105841525B (en)

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Application Number Priority Date Filing Date Title
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CN105841525B true CN105841525B (en) 2018-12-28

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CN108546618A (en) * 2018-07-10 2018-09-18 湖北景源生物科技股份有限公司 A kind of saccharification system for cassava production alcohol
CN108587874A (en) * 2018-07-10 2018-09-28 湖北景源生物科技股份有限公司 A kind of broad passage plate mash heat exchanger for cassava production alcohol
CN108823262A (en) * 2018-07-10 2018-11-16 湖北景源生物科技股份有限公司 A kind of novel process for cassava production alcohol
CN110296620A (en) * 2019-06-28 2019-10-01 河海大学常州校区 A kind of anti-incrustation plate heat exchanger

Citations (7)

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Publication number Priority date Publication date Assignee Title
CN86102926A (en) * 1985-05-24 1986-11-19 三菱电机株式会社 Heat exchanger
JPH04139388A (en) * 1990-09-29 1992-05-13 Hisaka Works Ltd Plate type heat exchanger
CN101341372A (en) * 2005-12-22 2009-01-07 乔治洛德方法研究和开发液化空气有限公司 Novel heat exchanger corrugations and applications thereof
CN201740431U (en) * 2010-08-27 2011-02-09 哈尔滨工大金涛科技股份有限公司 Urban sewage source heat pump system restrictor heat exchanger
CN203550695U (en) * 2013-11-06 2014-04-16 四平市巨元瀚洋板式换热器有限公司 Backflow plate and frame type heat exchanger
CN204881286U (en) * 2015-07-27 2015-12-16 青岛亿能热电设备有限公司 Plate type heat exchanger
CN206222984U (en) * 2016-05-27 2017-06-06 南阳天泰建设工程有限公司 A kind of broad passage plate heat exchanger

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86102926A (en) * 1985-05-24 1986-11-19 三菱电机株式会社 Heat exchanger
JPH04139388A (en) * 1990-09-29 1992-05-13 Hisaka Works Ltd Plate type heat exchanger
CN101341372A (en) * 2005-12-22 2009-01-07 乔治洛德方法研究和开发液化空气有限公司 Novel heat exchanger corrugations and applications thereof
CN201740431U (en) * 2010-08-27 2011-02-09 哈尔滨工大金涛科技股份有限公司 Urban sewage source heat pump system restrictor heat exchanger
CN203550695U (en) * 2013-11-06 2014-04-16 四平市巨元瀚洋板式换热器有限公司 Backflow plate and frame type heat exchanger
CN204881286U (en) * 2015-07-27 2015-12-16 青岛亿能热电设备有限公司 Plate type heat exchanger
CN206222984U (en) * 2016-05-27 2017-06-06 南阳天泰建设工程有限公司 A kind of broad passage plate heat exchanger

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