Steel bar cold draw processing is meant adopts the steel molding that the direct cold-drawn of larger-diameter reinforcing bar is the reinforcing bar than minor diameter, and it is common operation in machinery, the building trade.The steel bar cold draw process equipment is at least by bin, withdrawing pattern, draw-gear, machine straightening device and clipping apparatus constitute, be coiled in treating on the bin and pull out the major diameter reinforcing bar and be reinforcing bar by cold-drawn behind the withdrawing pattern, and after the machine straightening device straightening, cut off by clipping apparatus than minor diameter by draw-gear traction.The steel bar cold draw process equipment has single head and bull, the branch of single track and multiple tracks, can only a reinforcing bar of cold-drawn be single head, two above reinforcing bars of cold-drawn simultaneously be bull; The single track that is that has only one withdrawing pattern, what the above withdrawing pattern of twice was arranged is multiple tracks.
The draw-gear of existing steel bar cold draw process equipment has interrupted traction and draws two big classes continuously, and interrupted draw-gear is because efficient is very low, so replaced by continuous draw-off device gradually.With regard to the structure of continuous draw-gear, mainly contain reel wound form and slide plate fixture type two big classes.Reel wound form draw-gear is made up of one or more reel, be installed in respectively after each road withdrawing pattern and drive around separately central shaft by transmission mechanism and rotate by variable speed electric motors, particularly, reinforcing bar twine each reel respectively and by each reel traction successively by each withdrawing pattern.The compact conformation of reel wound form draw-gear relatively is suitable for multiple tracks cold-drawn processing; But it is, just powerless at reinforcing bar or the bar of ∮ more than 8 for diameter because the restriction of structure only is suitable for the cold-drawn diameter at the wire rod reinforcing bar of ∮ below 8.Slide plate fixture type draw-gear (CN89207408,6, the automatically continuous cold-drawn draw-gear of reinforcing bar) then can both adapt to larger-diameter reinforcing bar or bar, but since bulky, generally be only limited to single track cold-drawn processing.
The clipping apparatus of existing steel bar cold draw process equipment adopts manual operation more, can not realize that the bar one-time fixed length cuts off, and not only efficient is very low, and the proportion of goods damageds of reinforcing bar are very high.In addition, existing steel bar cold draw process equipment does not have means and the relative measures (shutdown) that faults such as material or reinforcing bar winding also lack forecast for reinforcing bar.
1-7 with reference to the accompanying drawings, the automatic cold-drawn fixed length of the utility model steel bar cold draw is cut off equipment and mainly is made up of bin A, warning arresting gear B, withdrawing pattern C, secondary draw-gear D, main draw-gear E, machine straightening device F and hydraulic pressure automatic cut-to-length clipping apparatus G, being coiled in treating on the bin A, to pull out major diameter reinforcing bar H be the minor diameter reinforcing bar by draw-gear traction by cold-drawn behind the withdrawing pattern C, and cut off by fixed length of hydraulic pressure automatic cut-to-length clipping apparatus G after the straightening by machine straightening device F in addition; When the wire rod steel bar cold draw finishes and occurs that reinforcing bar does not have that when material or invar muscle are wrapped on the bin and normally during drawing, warning arresting gear B can send alarm signal and make the draw-gear autostop by its warning system.
Warning arresting gear B comprises that a reinforcing bar twines the warning arresting gear and more than one reinforcing bar does not have material warning arresting gear.Reinforcing bar twines the warning arresting gear and is made of casing B1, spring spool B2, compression spring B3, travel switch B4, propulsion arm B5 and alarm; Spring spool B2 is a cylindrical shape, tilts to be installed on the top of casing B1; Compression spring B3 is a helically coiled, is installed in the spring spool B2; Propulsion arm B5 T-shaped is inserted in the spring spool B2 and after passing compression spring B3 central authorities and is stretched among the casing B1, and its top has the boss that matches with compression spring; Travel switch B4 is an open type, is installed among the casing B1; When waiting to pull out reinforcing bar because of the winding tensioning; by propulsion arm B5 compressive pressure spring B 3 and make propulsion arm B5 axially in casing B1, moving along spring spool B2; make travel switch B4 connection and control alarm send reinforcing bar and twine alarm signal, make the draw-gear autostop simultaneously.
Reinforcing bar does not have material warning arresting gear and is made up of guide pin bushing B6, protection Membrane cover B7, light source B8, optical-electrical converter B9, control pin B10 and alarm; Guide pin bushing B6 is installed on the top of casing B1, and its central authorities have can be by waiting to pull out the circular hole of reinforcing bar H, and the two ends of circular hole respectively have a protection Membrane cover B7, and the upper wall of guide pin bushing B6 has the pin-and-hole that is used to lay the control pin, and pin-and-hole passes the upper wall of guide pin bushing B6; Control pin B10 is placed in the pin-and-hole of guide pin bushing B6 upper wall and can slides up and down therein, and the center of guide pin bushing is stretched in its lower end; Light source B8 and optical-electrical converter B9 are installed on the both sides of control pin B10 respectively, and the controlled cotter of the light beam that is sent by light source B8 under normal condition B10 blocks and can not arrive optical-electrical converter B9; When reinforcing bar did not have material, control B10 fell, and the light beam that is sent by light source B8 incides on the optical-electrical converter B9, and the photosignal that optical-electrical converter B9 sends is controlled its alarm and sent reinforcing bar and do not have the material alarm signal, makes the draw-gear autostop simultaneously.
Draw-gear of the present utility model is to be main draw-gear, to be the mixed traction device of secondary draw-gear with reel wound form draw-gear with slide plate fixture type draw-gear.Slide plate fixture type master draw-gear E(CN89207408.6), be installed in after last one withdrawing pattern C2, E1 drives by transmission mechanism by variable speed electric motors, particularly.Secondary draw-gear D is made up of one or more reel D1, is installed in respectively after each road withdrawing pattern C1, is driven by transmission mechanism by the variable speed electric motors, particularly E1 of main draw-gear.Wait to pull out major diameter reinforcing bar H and enter last road withdrawing pattern C2 by per pass withdrawing pattern C1 and after twining each reel D1 successively, finish the cold-drawn operation, multiple tracks cold-drawn that Here it is by main draw-gear E traction at last.During the single track cold-drawn,, wait to pull out the major diameter reinforcing bar and directly finish single track cold-drawn operation by last one withdrawing pattern C2 by main draw-gear E traction with secondary draw-gear D bypass.
Clipping apparatus G of the present utility model comprises the above hydraulic pressure automatic cut-to-length clipping apparatus of a cover, every cover hydraulic pressure automatic cut-to-length clipping apparatus by synchronous transport wheel, reinforcing bar guide groove, pull bar, travel switch, cut off oil cylinder, cutter, Hydraulic Station and control system composition thereof.Synchronous transport wheel is made of last delivery wheel G1 that works in coordination and following delivery wheel G2, be installed on the frame after the machine straightening device F and by the variable speed electric motors, particularly E1 of main draw-gear by the transmission mechanism driving around separately central shaft rotation, switched in opposite; The frictional force of delivery wheel was sent in cutter and the reinforcing bar guide groove about reinforcing bar H after the cold-drawn straightening passed and also relies between the delivery wheel up and down; Last delivery wheel G1 has an adjustment leading screw G3 who is used to adjust delivery wheel frictional force.The reinforcing bar guide groove comprises fixedly the guide groove G4 and the guide groove G5 that lives, parallel being installed on the synchronous transport wheel frame afterwards; Fixedly guide groove G4 is fixed on the frame, and the guide groove G5 that lives then can open or clamp with respect to fixing guide groove G4; A clamping cylinder G6 and a blowing oil cylinder G7 fixedly are installed on the guide groove successively, and fixedly guide groove G4 is equipped with a clamping connecting rod G8 who matches with clamping cylinder G6 and a blowing connecting rod G9 who matches with blowing oil cylinder G7 between the guide groove G5 successively with living.Pull bar G10 be installed in the reinforcing bar guide groove the top and can be along reinforcing bar guide groove move left and right, the one end with cut off oil cylinder G11 and link to each other, the other end is equipped with a Length Control block G12, cuts off to be equipped with one on the pull bar between oil cylinder G11 and the Length Control block G12 successively and to cut off control collision block G13 and a control feeding collision block G14.Travel switch comprises cuts off travel switch G15 and blowing travel switch G16, be installed in successively the top of pull bar G10 and respectively with cut off control collision block G13 and control feeding collision block G14 and match.Cut off on the oil cylinder slide rail G17 that oil cylinder G11 is sleeved on pull bar one end top, the one end links to each other with pull bar G10, and the other end passes through an extension spring G18 and links to each other with frame, and cutting off oil cylinder G11 can horizontally slip at the effect lower edge of extension spring G18 and pull bar G10 oil cylinder slide rail G17.Cutter comprises cutter G19 and bottom knife G20, all is installed on the bottom of cutting off oil cylinder G11, and bottom knife G20 is for fixing, and cutter G19 then can move down (cutting off) and move (return) under the extension spring effect by cutting off oil cylinder G11 driving.Hydraulic Station is cut off oil cylinder G11, blowing oil cylinder G7 and clamping cylinder G6 provides hydraulic pressure with cutting off that oil cylinder G11, blowing oil cylinder G7 and clamping cylinder G6 are communicated with and be respectively by its control system program in accordance with regulations respectively by pipeline, thereby makes cutter and reinforcing bar guide groove program fixed length in accordance with regulations cut off reinforcing bar, blowing and clamping.
The course of work of hydraulic pressure automatic cut-to-length clipping apparatus is as follows: before reinforcing bar was cut off by fixed length, the reinforcing bar guide groove G5 that lives clamped with fixing guide groove G4 under the thrusting action of clamping cylinder G6 and is in closure state.Send into the reinforcing bar guide groove and arrive predetermined when cutting off length when passing bottom knife G20 under the frictional force effect of the reinforcing bar H after cold-drawn and the straightening at synchronous transport wheel, reinforcing bar H begins the Length Control block G12 of pushing tow pull bar one end and affects pull bar G10 and cut off oil cylinder G11 displacement to the right, the cutting off control collision block G13 that is installed on the pull bar connects to cut off travel switch G15 and cut off oil cylinder G11 by the instruction of Hydraulic Station control system and promotes cutter G19 and move down, to cut off reinforcing bar H.Cut off, cut off the moment that travel switch G15 does not discharge as yet at reinforcing bar H, because cutter G19 is return not as yet, so force the follow-up shear-steel muscle for the treatment of to cut off oil cylinder G11 by the cutter pushing tow and continue to move to right, cut off control collision block G13 release and cut off travel switch G15, cutter G19 is self-return under the extension spring effect, meanwhile, control feeding collision block G14 connect blowing travel switch G16 and by Hydraulic Station control system instruction blowing oil cylinder G7 pushing tow blowing connecting rod G9, guide groove G5 alive is opened with respect to fixing guide groove G4, the fixed length reinforcing bar of having cut off is promptly put into hopper.Behind the cutter G19 return, follow-uply treat that the shear-steel muscle is passed bottom knife G20 smoothly and continues and carry to reinforcing bar guide groove direction; At this moment, cut off oil cylinder G11 and pull bar G10 is moved to the left under the effect of extension spring G18, control feeding collision block G14 discharges blowing travel switch G16 and clamps connecting rod G8, makes guide groove G5 alive and fixedly guide groove G4 clamping by Hydraulic Station control system Instruction Folder locking oil cylinder G6 pushing tow, returns to the state before fixed length is cut off.Obviously, adjust Length Control block G12 and cut off distance between the oil cylinder G11 and can change reinforcing bar and cut off length.