CN206799687U - Hexagon hollow object inductor and quenching machine - Google Patents

Hexagon hollow object inductor and quenching machine Download PDF

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Publication number
CN206799687U
CN206799687U CN201720675868.0U CN201720675868U CN206799687U CN 206799687 U CN206799687 U CN 206799687U CN 201720675868 U CN201720675868 U CN 201720675868U CN 206799687 U CN206799687 U CN 206799687U
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CN
China
Prior art keywords
coil
plate
hollow object
hexagon
object inductor
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CN201720675868.0U
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Chinese (zh)
Inventor
张圣翔
范新雷
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SHANGHAI HEATKING HEAT TREATMENT CO Ltd
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SHANGHAI HEATKING HEAT TREATMENT CO Ltd
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Priority to CN201720675868.0U priority Critical patent/CN206799687U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

Metal works quenching processing technique field is the utility model is related to, more particularly, to a kind of hexagon hollow object inductor and quenching machine.Hexagon hollow object inductor includes:Contact plate, location-plate, the first induction coil and the second induction coil;One end of location-plate is connected with the contact plate, positioning hole is provided with the location-plate, one end of first induction coil and second induction coil is connected with the contact plate, first induction coil and the first coil on second induction coil and the second coil are arranged on the upper end of the positioning hole from top to bottom, and first coil and the stepped setting of the second coil, so that the bottom surface of hexagon workpiece and lateral wall can be heated simultaneously.Because the first coil and the stepped setting of the second coil, workpiece need to heat the side of workpiece and bottom surface by two procedures in process, cause workpiece process cumbersome, and the technical problem that the precision of workpiece reduces.

Description

Hexagon hollow object inductor and quenching machine
Technical field
Metal works quenching processing technique field is the utility model is related to, is sensed more particularly, to a kind of hexagon hollow object Device and quenching machine.
Background technology
Under the situation of current auto industry high speed development, major automobile vendor all more fills while the scale of pursuit The lifting of weight core competitiveness, the scale of independent brand and localization research and development automobile is increased, import is replaced using domestic parts Part is made with to reduce vehicle and is made this, to strengthening the competitiveness of manufacturer and improving national industry technical merit and employment all There is particularly significant meaning.
At present, pair with the process of workpiece, being typically first processed to one side, to workpiece its Face be processed, so, the heating of workpiece needs to be heated by two procedures, numerous so as to result in workpiece process It is trivial, and the precision of workpiece reduces.
Utility model content
The purpose of this utility model is to provide hexagon hollow object inductor, added with workpiece present in mitigation technique Need to heat the side of workpiece and bottom surface by two procedures during work, cause workpiece process cumbersome, and work The technical problem that the precision of part reduces.
A kind of hexagon hollow object inductor, including:Contact plate, location-plate, the first induction coil and the second induction coil;
One end of the location-plate is connected with the contact plate, and positioning hole, first sense are provided with the location-plate Coil and one end of second induction coil is answered to be connected with the contact plate, first induction coil and second sensing The first coil and the second coil on coil are arranged on the upper end of the positioning hole, and first coil from top to bottom With the stepped setting of the second coil so that the bottom surface of hexagon workpiece and lateral wall can be heated simultaneously.
Further, at least two concentration heating zones are provided with first coil, each concentration heating zone Include multiple first magnetic conductors, multiple first magnetic conductors are around inlaying and close-packed arrays are on first coil.
Further, the concentration heating zone is six, and six concentration heating zones, which are uniformly laid in described first, to be had On effect circle, for being heated to the side wall of hexagon workpiece.
Further, multiple second magnetic conductors are provided with second coil, second magnetic conductor is along described The circumferential of two coils is uniformly laid.
Further, the spacing between adjacent first magnetic conductor is 0.2mm, between adjacent second magnetic conductor Spacing is also 0.2mm.
Further, in addition to jetting member;
The jetting member includes interconnected fountain head and flow pipe, and the fountain head is slidably disposed on described fixed On the plate of position.
Further, the fountain head is the water spray plate of arc.
Further, in addition to sliding equipment, the sliding equipment include guide rail and movable pulley, and the guide rail is in a ring It is arranged on the location-plate, the movable pulley is arranged on the bottom of the water spray plate.
A kind of quenching machine, there is above-mentioned hexagon hollow object inductor, lathe bed and motor;
Hexagon hollow object inductor is arranged on above the lathe bed, and the lower end of the lathe bed is provided with chuck, the card Disk is driven by the motor, and the chuck is oppositely arranged with hexagon hollow object inductor.
Further, the chuck is scroll chuck or chuck.
A kind of hexagon hollow object inductor provided by the utility model, including:Contact plate, location-plate, first line of induction Circle and the second induction coil;One end of the location-plate is connected with the contact plate, and positioning hole, institute are provided with the location-plate The one end for stating the first induction coil and second induction coil is connected with the contact plate, first induction coil and described The first coil and the second coil on second induction coil are arranged on the upper end of the positioning hole, and described from top to bottom One coil and the stepped setting of the second coil, so that the bottom surface of hexagon workpiece and lateral wall can be heated simultaneously. Because the first coil and the stepped setting of the second coil, workpiece are needed by two procedures to work in process The side and bottom surface of part are heated, and cause workpiece process cumbersome, and the technical problem that the precision of workpiece reduces.
A kind of quenching machine, there is above-mentioned hexagon hollow object inductor, lathe bed and motor;Hexagon hollow object senses Device is arranged on above the lathe bed, and the lower end of the lathe bed is provided with chuck, and the chuck is driven by the motor, the card Disk is oppositely arranged with hexagon hollow object inductor.The beneficial effect of caused beneficial effect and hexagon hollow object inductor It is identical, repeat no more.
Brief description of the drawings
, below will be right in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, describe below In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the stereogram for the hexagon hollow object inductor that the utility model embodiment provides;
Fig. 2 is the top view for the hexagon hollow object inductor that the utility model embodiment provides;
Fig. 3 is the left view for the hexagon hollow object inductor that the utility model embodiment provides;
Fig. 4 is the stereogram of the other direction for the hexagon hollow object inductor that the utility model embodiment provides.
Icon:100- contact plates;200- location-plates;The induction coils of 300- first;The induction coils of 400- second;500- sprays water Part;The magnetic conductors of 310- first;The magnetic conductors of 410- second.
Embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described Embodiment is the utility model part of the embodiment, rather than whole embodiments.Based on the embodiment in the utility model, sheet The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality Novel protected scope.
, it is necessary to explanation in description of the present utility model, such as occur term " " center ", " on ", " under ", " left side ", " right side ", " vertical ", " level ", " interior ", " outer " etc., orientation or position relationship indicated by it be based on orientation shown in the drawings or Position relationship, it is for only for ease of description the utility model and simplifies description, rather than indicates or imply signified device or member Part must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model. In addition, such as there is term " first ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that instruction or implying relative Importance.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term such as occurs in description of the present utility model " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one Connect body;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirect by intermediary It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition State concrete meaning of the term in the utility model.
Fig. 1 is the stereogram for the hexagon hollow object inductor that the utility model embodiment provides.It is as shown in figure 1, a kind of Hexagon hollow object inductor, including:Contact plate 100, location-plate 200, the first induction coil 300 and the second induction coil 400;
One end of the location-plate 200 is connected with the contact plate 100, is provided with positioning hole on the location-plate 200, institute The one end for stating the first induction coil 300 and second induction coil 400 is connected with the contact plate 100, first sensing Coil 300 and the first coil on second induction coil 400 and the second coil are arranged on the positioning from top to bottom The upper end in hole, and first coil and the stepped setting of the second coil, so that the bottom surface and outside of hexagon workpiece Wall can be heated simultaneously.
Wherein, series connection, so, the first induction coil are alternatively between the first induction coil 300 and the second induction coil 400 300 both ends lead to changeover portion and are connected with contact plate 100, and insulation board is provided with contact plate 100, the first induction coil 300 Electric current flows into changeover portion and electric current outflow changeover portion is separately positioned on the both sides of insulation board, and the first of the first induction coil 300 has Effect circle is arranged on the top of the second coil of the second induction coil 400, and the first coil is divided into the first half-turn and the second half-turn, One end of first half-turn flows into changeover portion with electric current and connected, and the other end of the first half-turn is connected with one end of the second coil, the The other end of two coils connects with the second half-turn, and such electric current can flow into stream by one end of the first induction coil 300 Flowed out through the second induction coil 400 from the other end of the first induction coil 300.
In the present embodiment, hexagon hollow object inductor, including:Contact plate 100, location-plate 200, the first induction coil 300 and second induction coil 400;One end of the location-plate 200 is connected with the contact plate 100, is set on the location-plate 200 It is equipped with positioning hole, one end of first induction coil 300 and second induction coil 400 is connected with the contact plate 100, First induction coil 300 and the first coil on second induction coil 400 and the second coil are set from top to bottom Put in the upper end of the positioning hole, and first coil and the stepped setting of the second coil, so that hexagon workpiece Bottom surface and lateral wall can be heated simultaneously.Because the first coil and the stepped setting of the second coil, workpiece are adding Need to heat the side of workpiece and bottom surface by two procedures during work, cause workpiece process cumbersome, and work The technical problem that the precision of part reduces.
Fig. 2 is the top view for the hexagon hollow object inductor that the utility model embodiment provides;Fig. 3 is the utility model The left view for the hexagon hollow object inductor that embodiment provides.As shown in Figures 2 and 3, on the basis of above-described embodiment, one is entered Step ground, is provided with least two concentration heating zones on first coil, and each concentration heating zone includes multiple the One magnetic conductor 310, multiple first magnetic conductors 310 around inlay and close-packed arrays on first coil.
Wherein, concentrate the number of heating zone can be for three, four or individual multiple, adjusted according to specific needs It is whole.
In the present embodiment, at least two concentration heating zones are provided with the first coil, and each concentrate heating zone On be provided with multiple first magnetic conductors 310, multiple first magnetic conductors 310 are around inlaying and close-packed arrays are in described first On coil, in this manner it is possible to increase the faradic density for concentrating heating zone, concentration heating zone is then set to produce vortex Greatly, to improve the speed of workpiece heat.
On the basis of above-described embodiment, further, the concentration heating zone is six, six concentration heating zones Uniformly it is laid on first coil, for being heated to the side wall of hexagon workpiece.
Wherein, when it is six to concentrate heating zone, six are concentrated heating zone to be evenly spaced on the first coil.
In the present embodiment, it is six to concentrate heating zone, and it is effective that six concentration heating zones are uniformly laid in described first On circle, for being heated to the side wall of hexagon workpiece, so, to ensure the six of the workpiece of hexagon sides all direct quilts Heating, to ensure that each side of hexagon is heated properly, to improve the quenching effect of hexagon workpiece.
On the basis of above-described embodiment, further, multiple second magnetic conductors are provided with second coil 410, second magnetic conductor 410 is uniformly laid along the circumferential of second coil.
Magnetic conductor resistance very little, is easy to electric current by similar, the magnetic resistance of magnetic conductor is very such as the electric conductor in transmission system It is small, it is easy to magnetic flux and passes through;Moreover, the effect of magnetic conductor can also control density and the direction of magnetic flux, change in inductor CURRENT DISTRIBUTION, reach required various heating requirements.
In the present embodiment, multiple second magnetic conductors 410, and the second magnetic conductor 410 along second are provided with the second coil The circumferential of coil is uniformly laid, because during heating, the bottom surface of the workpiece of hexagon is arranged on the second coil Side, so, the second magnetic conductor 410 are uniformly laid along the circumferential of the second coil, can make the bottom surface of hexagon workpiece uniformly by Heat so that the bottom surface and side of hexagon are heated simultaneously.
On the basis of above-described embodiment, further, the spacing between adjacent first magnetic conductor 310 is 0.2mm, Spacing between adjacent second magnetic conductor 410 is also 0.2mm.
In the present embodiment, the spacing between adjacent first magnetic conductor 310 is 0.2mm, adjacent second magnetic conductor Spacing between 410 is also 0.2mm.So, you can to cause the overall weight reduction of the first coil and the second coil, Also, the spacing between adjacent first magnetic conductor 310 is 0.2mm, the spacing between adjacent second magnetic conductor 410 For 0.2mm, it can also effectively ensure that the concentration of the electric current of heating part is moderate, avoid workpiece too high by the temperature being subject to.
Fig. 4 is the stereogram of the other direction for the hexagon hollow object inductor that the utility model embodiment provides.Such as Fig. 4 It is shown, on the basis of above-described embodiment, further, in addition to jetting member 500;
The jetting member 500 includes interconnected fountain head and flow pipe, and the fountain head is slidably disposed on institute State on location-plate 200.
Wherein, fountain head can be also fixedly installed on location-plate 200, and location-plate 200 is provided with least two connections Hole, at least two screw rods is provided with the bottom of fountain head, screw rod passes through connecting hole, and fountain head is fixed on into positioning by nut On plate 200.
In the present embodiment, jetting member 500 includes interconnected fountain head and flow pipe, and fountain head is slidably disposed on Location-plate 200, so, being arranged on location-plate 200 by the movement of jetting member 500, can be effectively by hexagon Each corner carry out Quenching Treatment, but also can be effectively reduced by the movement of fountain head and be set on location-plate 200 Fountain head size.
In the present embodiment, further, the fountain head is the water spray plate of arc.
It is the water spray plate of arc in the present embodiment, on fountain head, multiple hole for water sprayings uniformly arranged is provided with water spray plate, Because fountain head is the water spray plate of arc, can thus be wrapped up the major part of the workpiece of hexagon, in order to enter to workpiece Row quenching.
On the basis of above-described embodiment, further, in addition to sliding equipment, the sliding equipment include guide rail and shifting Driving wheel, the guide rail are arranged on the location-plate 200 in a ring, and the movable pulley is arranged on the bottom of the water spray plate.
Wherein, the sliding equipment between location-plate 200 and water spray plate can have diversified forms, such as:In location-plate 200 On be provided with the chute of arc, one end of location-plate 200 is provided with least two litter, and on litter in water spray plate Stabilizing member is provided with, stabilizing member can be triangle, and the bottom of stabilizing member abuts with location-plate 200, so that the stabilization of water spray plate Property increase.
Further, mounting seat can be provided with the lower end of water spray plate, set and slide close to one end of location-plate 200 in mounting seat Rail, slideway is provided with location-plate 200, so that water spray plate is slidably installed in the upper end of location-plate 200.
In the present embodiment, sliding equipment includes guide rail and movable pulley, and the guide rail is arranged on the location-plate in a ring On 200, the movable pulley is arranged on the bottom of the water spray plate.By being provided with sliding equipment, water spray can be effectively adjusted The position of plate, then can is comprehensively to workpiece water spray.
A kind of quenching machine, there is above-mentioned hexagon hollow object inductor, lathe bed and motor;
Hexagon hollow object inductor is arranged on above the lathe bed, and the lower end of the lathe bed is provided with chuck, the card Disk is driven by the motor, and the chuck is oppositely arranged with hexagon hollow object inductor.
In the present embodiment, a kind of quenching machine, there is above-mentioned hexagon hollow object inductor, lathe bed and motor;Six sides Shape hollow object inductor is arranged on above the lathe bed, and the lower end of the lathe bed is provided with chuck, and the chuck passes through the electricity Machine is driven, and the chuck is oppositely arranged with hexagon hollow object inductor.Caused beneficial effect and hexagon hollow object sense Answer the beneficial effect of device identical, repeat no more.
On the basis of above-described embodiment, further, the chuck is scroll chuck or chuck.
Chuck full name is the manual four paws self-centering chuck of lathe, is by a disk body, four small bevel gears, one pair of card Pawl forms.There is flat thread structure at four small bevel gears and parcel engagement, the back side of parcel, and claw decile is arranged on flat thread On.When pulling small bevel gear with spanner, parcel just rotates, and the flat thread at its back side just makes claw simultaneously close or move back to center Go out.Because the pitch of the planar rectangular screw thread on parcel is equal, four paws move distance is equal, there is self centering effect.
Scroll chuck is made up of chuck body, movable jaw and claw drive mechanism.Three claw guide parts on scroll chuck Below dividing, there are screw thread and the flat thread at the dish-shaped bevel gear back side to be meshed, small bevel gear is rotated when passing through four square holes with spanner During wheel, dish-shaped pinion rotation, the flat thread at the back side drives three claws close or exit to center simultaneously, to clamp difference The workpiece of diameter.With three anti-pawls are changed on three claws, for installing the workpiece being relatively large in diameter.Scroll chuck it is voluntarily right Middle accuracy is 0.05-0.15mm.With the precision of scroll chuck workpieces processing feelings are worn by after the chuck accuracy of manufacture and use The influence of condition.
In the present embodiment, chuck is scroll chuck either chuck, either scroll chuck or chuck, only Can be by workpiece clamping.
Finally it should be noted that:Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should Understand:It can still modify to the technical scheme described in foregoing embodiments, either to which part or whole Technical characteristic carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical scheme of type.

Claims (10)

  1. A kind of 1. hexagon hollow object inductor, it is characterised in that including:Contact plate, location-plate, the first induction coil and second Induction coil;
    One end of the location-plate is connected with the contact plate, and positioning hole, first line of induction are provided with the location-plate One end of circle and second induction coil is connected with the contact plate, first induction coil and second induction coil On the first coil and the second coil be arranged on the upper end of the positioning hole, and first coil and from top to bottom The stepped setting of two coils, so that the bottom surface of hexagon workpiece and lateral wall can be heated simultaneously.
  2. 2. hexagon hollow object inductor according to claim 1, it is characterised in that be provided with first coil At least two concentrate heating zone, and each concentration heating zone includes multiple first magnetic conductors, multiple first magnetic conductors Around inlay and close-packed arrays on first coil.
  3. 3. hexagon hollow object inductor according to claim 2, it is characterised in that the concentration heating zone is six, Six concentration heating zones are uniformly laid on first coil, for adding to the side wall of hexagon workpiece Heat.
  4. 4. hexagon hollow object inductor according to claim 3, it is characterised in that be provided with second coil Multiple second magnetic conductors, second magnetic conductor are uniformly laid along the circumferential of second coil.
  5. 5. hexagon hollow object inductor according to claim 4, it is characterised in that between adjacent first magnetic conductor Spacing be 0.2mm, the spacing between adjacent second magnetic conductor is also 0.2mm.
  6. 6. hexagon hollow object inductor according to claim 1, it is characterised in that also including jetting member;
    The jetting member includes interconnected fountain head and flow pipe, and the fountain head is slidably disposed on the location-plate On.
  7. 7. hexagon hollow object inductor according to claim 6, it is characterised in that the fountain head is the water spray of arc Plate.
  8. 8. hexagon hollow object inductor according to claim 7, it is characterised in that also including sliding equipment, the cunning Motivation structure includes guide rail and movable pulley, and the guide rail is arranged on the location-plate in a ring, and the movable pulley is arranged on institute State the bottom of water spray plate.
  9. 9. a kind of quenching machine, has the hexagon hollow object inductor as described in claim any one of 1-8, its feature exists In lathe bed and motor;
    Hexagon hollow object inductor is arranged on above the lathe bed, and the lower end of the lathe bed is provided with chuck, and the chuck leads to The motor driving is crossed, the chuck is oppositely arranged with hexagon hollow object inductor.
  10. 10. quenching machine according to claim 9, it is characterised in that the chuck is scroll chuck or chuck.
CN201720675868.0U 2017-06-12 2017-06-12 Hexagon hollow object inductor and quenching machine Active CN206799687U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720675868.0U CN206799687U (en) 2017-06-12 2017-06-12 Hexagon hollow object inductor and quenching machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720675868.0U CN206799687U (en) 2017-06-12 2017-06-12 Hexagon hollow object inductor and quenching machine

Publications (1)

Publication Number Publication Date
CN206799687U true CN206799687U (en) 2017-12-26

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107034346A (en) * 2017-06-12 2017-08-11 上海赫丁格热处理有限公司 Hexagon hollow object inductor and quenching machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107034346A (en) * 2017-06-12 2017-08-11 上海赫丁格热处理有限公司 Hexagon hollow object inductor and quenching machine

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