Summary of the invention
For overcoming the deficiencies in the prior art, the purpose of this utility model is to provide a kind of curved steel pipe inner wall sclerosis quenching apparatus, in can realizing, the inwall of Large Diameter Pipeline steel pipe quenches, and guarantee inwall quench after the fine and closely woven specification of quality such as consistent of even, the metallographic structure of quench-hardened case even thickness, hardness.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of curved steel pipe inner wall sclerosis quenching apparatus, comprise inductive head, the double-deck copper bar of water coolant, quenching car, quenching car basis, Controlling System, water circulation system, medium-high frequency induction quenching power supply, medium-high frequency induction quenching transformer, the double-deck copper bar of water coolant is arcuate structure, and radian is identical with curved steel pipe; The double-deck copper boom end of water coolant is provided with inductive head, the other end is connected with medium-high frequency induction quenching transformer, the double-deck copper bar of water coolant is by being located at the pneumatic support fixed support on quenching car basis, and the double-deck copper bar of described water coolant outer wall is provided with dismountable Universal caster supporter; Described quenching car is fixed with the quenching car track on basis, and the quenching car track radian of arc is identical with curved steel pipe radian, and described quenching car is arcuate structure, and radian is identical with curved steel pipe radian; Medium-high frequency induction quenching power supply and medium-high frequency induction quenching transformer are the quenching apparatus power supply, and Controlling System is controlled the quenching apparatus operation; Quenching apparatus required water coolant by water circulation system, provided.
Described Universal caster supporter, comprise bracing frame, Universal caster, bracing frame is composed of a fixed connection by fastening piece by two semicircle ring structure, the double-deck copper bar of bracing frame internal diameter and water coolant external diameter is complementary, the central angle places such as bracing frame outer radial are provided with three or three above Universal casters, and the butting section of Universal caster is made by resilient material.
Described quenching car track becomes 4~6 ° of inclination angles with horizontal plane, the close medium-high frequency induction quenching transformer terminal of quenching car track is higher than the other end; Described quenching car rail end is fixed with limit switch.
Described quenching car comprises variable-frequency motor, speed reduction unit, sprocket wheel, carriage, base, base is provided with the carriage of lifting curved steel pipe, and carriage is along curved steel pipe setting, and the carriage height raises successively, carriage near medium-high frequency induction quenching transformer terminal is the highest, is conducive to the outflow of water; The output shaft of variable-frequency motor is connected with speed reduction unit, and sprocket wheel is arranged on speed reduction unit, and sprocket wheel is connected with the quenching wheel by chain.
The double-deck copper bar of described water coolant is made by electro-conductive material, for the logical water coolant of inductive head energising, comprise core bar, loop bar, intermediate bars, copper connector one, copper connector two, the double-deck copper bar of water coolant coaxially is provided with loop bar from outside to inside successively, intermediate bars, core bar, be provided with insulation layer between intermediate bars and core bar, core bar is connected with inductive head by copper connector one with loop bar one end, core bar is connected with water circulation system by copper connector two with the loop bar the other end, loop bar one end is provided with the water inlet pipe one be connected with water circulation system, the other end is provided with the rising pipe one be connected with inductive head, core bar one end is provided with the water inlet pipe two be connected with water circulation system, the other end is provided with the rising pipe two be connected with inductive head.
Described inductive head comprises circular framework, magnetizer, copper connector three, magnetizer is fixedly connected on circular framework, the water service pipe be fixed on circular framework communicates with the cavity in circular framework, circular framework is provided with jet hole, the jet hole hole wall becomes 42~47 ° with curved steel pipe tube wall, and copper connector three is fixedly connected with circular framework.
Described water circulation system comprises water purifying tank, back pool, cooling tower, buffer tank, settling tank, water purifying tank is connected with buffer tank, buffer tank is connected with the water inlet pipe one, two of the double-deck copper bar of water coolant, settling tank is connected with back pool, back pool is connected with cooling tower, connecting pipeline is provided with check valve, and it is cursory in described settling tank, to be provided with, and in described back pool and settling tank, is provided with submersible pump; Water coolant flows into buffer tank by water purifying tank, and buffer tank is that the double-deck copper bar of water coolant supplies water, and the water after quenching enters settling tank by pipeline, and the water after precipitation enters back pool through submersible pump, through infiltration, enters water purifying tank, complete one cooling water circulation.
Described cooling tower comprises cooling tower one, cooling tower two, and cooling tower one is connected with medium-high frequency induction quenching transformer, is the anti-cold liquid cooling of transformer, and the water coolant after using is back to cooling tower one; Cooling tower two is the cooling of casting furnace electrical system.
Compared with prior art, the beneficial effects of the utility model are:
In having realized, the inwall of the curved steel pipe of Large Diameter Pipeline (DN100-DN600) quenches, and guarantee inwall quench after the quench-hardened case even thickness, hardness is even, metallographic structure is fine and closely woven consistent.The double-deck copper bar of water coolant, quenching car, quenching car track are all identical with curved steel pipe radian, make inductive head in the course of the work all the time on curved steel pipe central shaft, have guaranteed uniform quenching; The Universal caster supporter arranged on the double-deck copper bar of water coolant can be adjusted curved steel pipe automatically, makes the double-deck copper bar of curved steel pipe and water coolant coaxial, can be applied to carry containing the more fluid of sandstone, and ore etc., than common curved steel pipe long service life.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the quenching car structural representation.
Fig. 3 is the double-deck copper bar of water coolant structural representation.
Fig. 4 is the water circulation system structure iron.
Fig. 5 is Universal caster supporting body structure schematic diagram.
Fig. 6 is the sectional view along the B-B line of Fig. 5.
Fig. 7 is the inductive head structural representation.
Fig. 8 is the inductive head stereographic map.
In figure: the 1-inductive head, , the double-deck copper bar of 2-cooling water, , the 3-quenching car, , 4-quenching car basis, , 5-medium-high frequency impewdance matching power supply, , 6-medium-high frequency impewdance matching transformer, , the pneumatic support of 7-, , 8-quenching car track, , 9-Universal caster supporter, , the 10-Universal caster, the 11-carriage, the 12-variable-frequency motor, , the 13-base, , the 14-core bar, , the 15-loop bar, , 16-quenching wheel, , the curved steel pipe of 17-, , the 18-water circulation system, , the 19-intermediate bar, , the 20-insulating barrier, , 21-copper connector one, , 22-copper connector two, , 23-water inlet pipe one, , 24-water inlet pipe two, , 25-outlet pipe one, , 26-outlet pipe two, , the 27-bracing frame, , the 28-elastomeric material, , the 29-circular framework, , the 30-silicon steel sheet, , 31-copper connector three, , the 32-water service pipe, , the 33-spray-hole, , the 34-decelerator, , the 36-sprocket wheel, , the 37-chain.
Embodiment
Below in conjunction with Figure of description, the utility model is described in detail, but should be noted that enforcement of the present utility model is not limited to following embodiment.
See Fig. 1-Figure 10, a kind of curved steel pipe inner wall sclerosis quenching apparatus, comprise inductive head 1, the double-deck copper bar 2 of water coolant, quenching car 3, quenching car basis 4, Controlling System, water circulation system 18, medium-high frequency induction quenching power supply 5, medium-high frequency induction quenching transformer 6, the double-deck copper bar 2 of water coolant is arcuate structure, and radian is identical with curved steel pipe 17; The double-deck copper bar of water coolant 2 ends are provided with inductive head 1, the other end is connected with medium-high frequency induction quenching transformer 6, the double-deck copper bar 2 of water coolant is by being located at pneumatic support 7 fixed supports on quenching car basis 4, and the double-deck copper bar of described water coolant 2 outer walls are provided with dismountable Universal caster supporter 9; Be fixed with quenching car track 8 on described quenching car basis 4, quenching car track 8 radians of arc are identical with curved steel pipe 17 radians, on described quenching car 3, are fixed with speed change mechanism, and described quenching car 3 is arcuate structure, and radian is identical with curved steel pipe 17 radians; Medium-high frequency induction quenching power supply 5 and medium-high frequency induction quenching transformer 6 are controlled the quenching apparatus operation for quenching apparatus power supply, Controlling System; Quenching apparatus required water coolant by water circulation system 18, provided.
Described Universal caster supporter 9, comprise bracing frame 27, Universal caster 10, bracing frame 27 is composed of a fixed connection by fastening piece by two semicircle ring structure, the double-deck copper bar of bracing frame 27 internal diameters and water coolant 2 external diameters are complementary, the central angle places such as bracing frame 27 outer radial are provided with three or three above Universal casters 10, and the butting section of Universal caster 10 is made by resilient material 28.
Described quenching car track 8 ends are provided with limit switch, and quenching car track 8 becomes 4~6 ° of inclination angles with horizontal plane, and close medium-high frequency induction quenching transformer 6 ends of quenching car track 8 are higher than the other end.
Described quenching car comprises variable-frequency motor 12, speed reduction unit 34, sprocket wheel 36, carriage 11, base 13, base 13 is provided with the carriage 11 of lifting curved steel pipe 17, carriage 11 arranges along curved steel pipe 17, carriage 11 raises highly successively, carriage 11 near medium-high frequency induction quenching transformer 6 ends is the highest, is conducive to the outflow of water; The output shaft of variable-frequency motor 12 is connected with speed reduction unit 34, and sprocket wheel 36 is arranged on speed reduction unit 34, and sprocket wheel 36 is connected with quenching wheel 16 by chain 37.
The double-deck copper bar 2 of described water coolant is made by electro-conductive material, for the logical water coolant of inductive head 1 energising, comprise core bar 14, loop bar 15, intermediate bars 19, copper connector 1, copper connector 2 22, the double-deck copper bar 2 of water coolant coaxially is provided with loop bar 15 from outside to inside successively, intermediate bars 19, core bar 14, be provided with insulation layer 20 between intermediate bars 19 and core bar 14, core bar 14 is connected with inductive head 1 by copper connector 1 with loop bar 15 1 ends, core bar 14 is connected with water circulation system 18 by copper connector 2 22 with loop bar 15 the other ends, loop bar 15 1 ends are provided with the water inlet pipe 1 be connected with water circulation system 18, the other end is provided with the rising pipe 1 be connected with inductive head 1, core bar 14 1 ends are provided with the water inlet pipe 2 24 be connected with water circulation system 18, the other end is provided with the rising pipe 2 26 be connected with inductive head 1.
Described inductive head 1 comprises circular framework 29, magnetizer, copper connector 3 31, magnetizer is fixedly connected on circular framework 29, the water service pipe 32 be fixed on circular framework 29 communicates with the cavity in circular framework 29, circular framework 29 is provided with jet hole 33, jet hole 33 hole walls become 42~47 ° with curved steel pipe 17 tube walls, and copper connector 3 31 is fixedly connected with circular framework 29.
Described water circulation system 18 comprises water purifying tank, back pool, cooling tower, buffer tank, settling tank, water purifying tank is connected with buffer tank, buffer tank is connected with the water inlet pipe one 23,2 24 of the double-deck copper bar 2 of water coolant, settling tank is connected with back pool, back pool is connected with cooling tower, connecting pipeline is provided with check valve, and it is cursory in described settling tank, to be provided with, and in described back pool and settling tank, is provided with submersible pump; Water coolant flows into buffer tank by water purifying tank, and buffer tank is that the double-deck copper bar of water coolant supplies water, and the water after quenching enters settling tank by pipeline, and the water after precipitation enters back pool through submersible pump, through infiltration, enters water purifying tank, complete one cooling water circulation.
Described cooling tower comprises cooling tower one, cooling tower two, and cooling tower one is connected with medium-high frequency induction quenching transformer 6, is the anti-cold liquid cooling of transformer, and the water coolant after using is back to cooling tower one; Cooling tower two is the cooling of casting furnace electrical system.
By curved lifting steel pipes in the middle of quenching car carriage 11, check inductive head 1 center whether with curved steel pipe 17 centres, as decentraction, the pneumatic support of capable of regulating 7 positions make its essentially concentric; With one heart, quenching car 3 drives by variable-frequency motor 12, and quenching wheel 16 rolls quenching car is retreated on quenching car track 8, in fallback procedures, should fall the pneumatic support 7 that is located at the double-deck copper bar of water coolant 2 middle parts.Inductive head 1 stops advancing while walking to curved steel pipe 17 the other end, and curved steel pipe 17 is enclosed within outside the double-deck copper bar 2 of water coolant fully, during due to the support of 9 pairs of tube walls of Universal caster supporter, make inductive head 1 automatic concentric with curved steel pipe 17.
Water circulation system 18 supplies water, inductive head 1 ejection water coolant.Open the variable-frequency motor 12 of controlling quenching car, open mid-frequency induction hardening power supply 5, the power knob is adjusted to the given numerical value of technique, now inductive head 1 generation closed magnetic field is heated curved steel pipe 17, quenching car 3 drives by variable-frequency motor 12, with the technique given speed, advance, inductive head 1 water spray is quenched.After surpassing the pneumatic support 7 at the double-deck copper bar of water coolant 2 middle parts, curved steel pipe 17 should rise this pneumatic support 7.While attacking curved steel pipe 17 end, close medium-high frequency induction quenching power supply 5, stop cooling water, quenching car 3 halts, and unloads curved steel pipe 17, carries out the processing of lower curved steel pipe.
Embodiment:
Medium-high frequency induction quenching power supply 5 adopts silicon controlled rectifiers, and resonant frequency is 8000Hz, in having guaranteed, Large Diameter Pipeline required electric current and magnetic induction density while quenching.Coordinate the electric capacity of proper amt, realize that power supply is adjustable in the 400-1500kw scope.
Medium-high frequency induction quenching transformer 6 adopts the electric capacity supporting with power supply, and electric capacity also adopts 8000Hz, and realization coordinates with power supply.
The circular framework 29 of inductive head 1 is become by the fire bending of rectangle copper square tube, siliconized plate 30(magnetizer) be bonded in circular framework 29 circumferential surfaces, the water coolant jet hole 33 at 45 ° with the quenching direction of travel arranged on circular framework 29 circumference, copper connector 3 31 is welded on circular framework 29, with the copper connector 1 of the double-deck copper bar 2 of water coolant, is fixedly connected.Water service pipe 32 communicates with circular framework 29, and rising pipe one 25,2 26 is with water service pipe 32 by hose connection, and water coolant can enter through the double-deck copper bar 2 of supercooled water the circular framework 29 of inductive head 1, through jet hole 33 ejections of circular framework 29.
The double-deck copper bar 2 of water coolant flows through the water coolant for quench cooled in core bar 14, between loop bar 15 and intermediate bars 19.The double-deck copper bar 2 of water coolant plays the effect into the inductive head conduction simultaneously.Universal caster supporter 9 is housed on loop bar 15, and bracing frame 27 adopts integrated structure, by fastening piece, connects, convenient installation, replacing and maintenance.Universal caster 10 can be with curved steel pipe 17 rotations, and realize the rolling corresponding thereto of curved steel pipe 17 by Universal caster 10, under ball against spring (resilient material) is arranged, can realize when there is ovality in curved steel pipe 17 also keeping the close contact of Universal caster 10 and curved steel pipe 17, guarantee that the double-deck copper bar 2 of water coolant and inductive head 1 remain concentric with curved steel pipe 17 when producing, make inductive head 1 and curved steel pipe 17 inwalls apart from uniformity, thereby guarantee quenched case thickness, hardness uniformity.
Quenching car track 8 transformer terminal and end present 5 ° of inclination angles, in order to counteracting curved steel pipe 17 slippages that the vibrations that produce cause of advancing in process, guarantee the quenching axial direction due evenly, and facilitate the discharge of water coolant, water coolant can be trapped on quenching car basis 4.Quenching car 3 is advanced on quenching car track 8, and quenching car track 8 two ends are provided with limit switch, realizes under auto state fixing a point start and stop.The carriage 11 of lifting curved steel pipe 17 is housed on quenching car 3, and advancing of quenching car 3 relies on the variable-frequency motor 12 of advancing to be driven.The fallback procedures of quenching car 3 is for to be placed on position to be quenched by curved steel pipe 17, so speed as quickly as possible; And be quenching process in the process of advancing, need speed slower, speed change mechanism can be realized the gait of march adjusting of quenching car 3, improves astern speed, has improved production efficiency.Pneumatic support 7 is housed in quenching car basis 4 and is used for supporting the double-deck copper bar 2 of water coolant, prevent its gravitate and bending.
Automatic control system comprises PLC control automatically, on-line monitoring, indicating meter and operator's console, and the landing of pneumatic support 7 realizes automatically controlling by PLC; On-line monitoring, the variation that can record quenching temperature in per second, thus control this important technical parameter of quenching temperature, and can print by the recording instrument without paper inquiry of indicating meter and operator's console, realize monitoring in real time.
Water circulation system 18 is divided into the open circuit recirculated cooling water quenched for medium-high frequency induction quenching power supply 5 and the cooling closed cycle water coolant of transformer 6 with for curved steel pipe 17 inwalls.Water offers buffer tank from back pool by the road by submersible pump, then offers by the road each group equipment by buffer tank.Cooling tower one is returned in the water coolant recirculation of medium-high frequency induction quenching power supply 5 and transformer 6, forms closed cycle.Curved steel pipe inner wall water coolant offers each equipment by buffer tank, the settling tank of the current direction equipment below after equipment is used, and there in settling tank, have to be cursory, when cursory while surpassing setting height, submersible pump automatic operation in settling tank, draw back back pool by the road by water, forms open circuit cooling water circulation.Cooling tower two can for molding floor and heat treatment department jointly, be saved space.The water of back pool, permeated to water purifying tank by back pool, can under the prerequisite that has guaranteed water cleaning, reduce water temperature like this, makes it reach normal temperature, guarantees the cooling temperature that quenches and require, and kills two birds with one stone.
Curved steel pipe 17 is lifted on to quenching car roller 11 middle, check inductive head 1 center whether with curved steel pipe 17 centres, as decentraction, the pneumatic support of capable of regulating 7 positions make its essentially concentric, press automatic button on operator's console, and equipment moves automatically, during this time when exceeded process set value, equipment stops automatically, and the operator can find the problem by data presentation on indicating meter, after solution, can continue to produce.
The double-deck copper bar of the water coolant of the present embodiment 2 external diameters are φ 80, can realize that the curved steel pipe inner wall that internal diameter is greater than to φ 80 quenches.The external diameter of Universal caster supporter 9 is determined according to the curved steel pipe inner wall diameter of waiting to quench.
During the utility model has been realized, the inwall of the curved steel pipe of Large Diameter Pipeline (DN100-DN600) quenches, and guarantee inwall quench after the quench-hardened case even thickness, hardness is even, metallographic structure is fine and closely woven consistent.The double-deck copper bar of water coolant, quenching car, quenching car track are all identical with curved steel pipe radian, make inductive head in the course of the work all the time on curved steel pipe central shaft, have guaranteed uniform quenching; The Universal caster supporter arranged on the double-deck copper bar of water coolant can be adjusted curved steel pipe automatically, makes the double-deck copper bar of curved steel pipe and water coolant coaxial, can be applied to carry containing the more fluid of sandstone, and ore etc., than common curved steel pipe long service life.The energy used in production process only has electric energy and water, does not produce trade effluent, waste gas, waste residue, reaches the energy-conserving and environment-protective requirement.