CN206799680U - Shaft member inductor and quenching machine - Google Patents
Shaft member inductor and quenching machine Download PDFInfo
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- CN206799680U CN206799680U CN201720676146.7U CN201720676146U CN206799680U CN 206799680 U CN206799680 U CN 206799680U CN 201720676146 U CN201720676146 U CN 201720676146U CN 206799680 U CN206799680 U CN 206799680U
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- shaft member
- inductor
- water spray
- location
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
Metal works quenching processing technique field is the utility model is related to, more particularly, to a kind of shaft member inductor and quenching machine.Shaft member inductor, including：Connecting plate, heating inductor location-plate and water spray plate；The heating inductor and the location-plate are connected with the connecting plate, and the location-plate be arranged in parallel with the heating inductor, the curved setting of coil of the heating inductor, and the coil is arranged far from one end of connecting plate；The water spray plate is arranged on the location-plate, and the water spray plate can relative positioning plate slide so that water spray plate corresponds to quenching portion.By the way that coil is arranged into arc, simultaneously location-plate set water spray plate can relative positioning plate enter line slip, it is existing bad to shaft member ad-hoc location heating effect to alleviate, the water that water spray plate goes out effectively can not be applied on the ad-hoc location of shaft member, the poor technical problem of the effect for causing shaft member to quench.
Description
Technical field
Metal works quenching processing technique field is the utility model is related to, more particularly, to a kind of shaft member inductor and quenching
Lathe.
Background technology
Under the situation of current auto industry high speed development, major automobile vendor all more fills while the scale of pursuit
The lifting of weight core competitiveness, the scale of independent brand and localization research and development automobile is increased, import is replaced using domestic parts
Part is made with to reduce vehicle and is made this, to strengthening the competitiveness of manufacturer and improving national industry technical merit and employment all
There is particularly significant meaning.
Because common shaft member is general using circular heating inductor, Ke Yibao when Quenching Treatment is carried out
Card axis body surface is heated evenly, and still, because the equal position of water spray plate of the prior art is generally fixedly installed, works as needs
A certain section of shaft member is heated when, heating effect is bad, and the water that water spray plate goes out can not effectively be applied to shaft member
On ad-hoc location, the effect for causing shaft member to quench is poor.
Utility model content
The purpose of this utility model is a kind of shaft member inductor provided, to alleviate present in prior art to shaft member
Ad-hoc location heating effect is bad, and the water that water spray plate goes out effectively can not be applied on the ad-hoc location of shaft member, cause shaft member
The technical problem of the effect difference of quenching.
A kind of shaft member inductor provided by the utility model, including：Connecting plate, heating inductor location-plate and water spray plate；
The heating inductor and the location-plate are connected with the connecting plate, the location-plate and the heat induced
Device be arranged in parallel, the curved setting of coil of the heating inductor, and the coil is arranged far from the one of connecting plate
End；
The water spray plate is arranged on the location-plate, and the water spray plate can relative positioning plate slide so that water spray
Plate corresponds to quenching portion.
Further, the heating inductor also includes First Transition section and the second changeover portion, the First Transition section and
One end of second changeover portion is connected with the connecting plate respectively, the First Transition section and second changeover portion it is another
End is connected with the coil, and the First Transition section and second changeover portion and the stepped setting of the coil.
Further, multiple magnetic conductors are provided with the coil, multiple magnetic conductors are uniformly arranged on the coil
On.
Further, the adjacent magnetic conductor spacing is 0.2mm.
Further, in addition to support frame, support frame as described above can relative positioning plate slide, the water spray plate is rotatable
It is arranged on support frame as described above.
Further, the water spray plate is provided with multiple hole for water sprayings, and the hole for water spraying is uniformly arranged on the water spray plate,
The water spray plate connects with water inlet pipe.
Further, in addition to insulation board, the insulation board are arranged between the First Transition section and the second changeover portion.
A kind of quenching machine, has an above-mentioned shaft member inductor, including lathe bed and the motor that is located on lathe bed；
Shaft member inductor is arranged on the top of the lathe bed, and the lower end of the lathe bed is provided with chuck, the chuck and institute
State shaft member inductor to be oppositely arranged, and the motor drives the chuck to rotate.
Further, mounting bracket is additionally provided with the lathe bed, the mounting bracket is used to install shaft member inductor, and described
Mounting bracket can stretch to adjust the height of shaft member inductor.
Further, the chuck is scroll chuck or chuck.
A kind of shaft member inductor provided by the utility model, including：Connecting plate, heating inductor location-plate and water spray plate；
The heating inductor and the location-plate are connected with the connecting plate, and the location-plate is parallel with the heating inductor to be set
Put, the curved setting of coil of the heating inductor, and the coil is arranged far from one end of connecting plate；The spray
Water plate is arranged on the location-plate, and the water spray plate can relative positioning plate slide so that water spray plate corresponds to quenching portion.It is logical
Cross and coil be arranged to arc, at the same the water spray plate set in location-plate can relative positioning plate enter line slip, it is existing to alleviate
Bad to shaft member ad-hoc location heating effect existing for having, the water that water spray plate goes out can not effectively be applied to the certain bits of shaft member
Put, the poor technical problem of the effect for causing shaft member to quench.
A kind of quenching machine, has an above-mentioned shaft member inductor, including lathe bed and the motor that is located on lathe bed；Shaft member senses
Device is arranged on the top of the lathe bed, and the lower end of the lathe bed is provided with chuck, and the chuck is relative with the shaft member inductor
Set, and the motor drives the chuck to rotate.Caused beneficial effect and beneficial effect phase caused by shaft member inductor
Together, repeat no more.
Brief description of the drawings
, below will be right in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, describe below
In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness
On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the stereogram for the shaft member inductor that the utility model embodiment provides；
Fig. 2 is the top view for the shaft member inductor that the utility model embodiment provides；
Fig. 3 is the left view for the shaft member inductor that the utility model embodiment provides；
Fig. 4 is the rearview for the shaft member inductor that the utility model embodiment provides.
Icon：100- connecting plates；200- heating inductors；300- water spray plates；400- location-plates；210- coils；220-
First Transition section；The changeover portions of 230- second.
Embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described
Embodiment is the utility model part of the embodiment, rather than whole embodiments.Based on the embodiment in the utility model, sheet
The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality
Novel protected scope.
, it is necessary to explanation in description of the present utility model, such as occur term " " center ", " on ", " under ", " left side ",
" right side ", " vertical ", " level ", " interior ", " outer " etc., orientation or position relationship indicated by it be based on orientation shown in the drawings or
Position relationship, it is for only for ease of description the utility model and simplifies description, rather than indicates or imply signified device or member
Part must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.
In addition, such as there is term " first ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that instruction or implying relative
Importance.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term such as occurs in description of the present utility model
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirect by intermediary
It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition
State concrete meaning of the term in the utility model.
Fig. 1 is the stereogram for the shaft member inductor that the utility model embodiment provides；Fig. 2 carries for the utility model embodiment
The top view of the shaft member inductor of confession.As illustrated in fig. 1 and 2.A kind of shaft member inductor provided by the utility model, including：Connection
Plate 100, the location-plate 400 of heating inductor 200 and water spray plate 300；
The heating inductor 200 and the location-plate 400 are connected with the connecting plate 100, the location-plate 400 with
The heating inductor 200 be arranged in parallel, the 210 curved setting of coil of the heating inductor 200, and the coil
210 are arranged far from one end of connecting plate 100；
The water spray plate 300 is arranged on the location-plate 400, and the water spray plate 300 can relative positioning plate 400 slide
It is dynamic, so that the corresponding quenching portion of water spray plate 300.
Wherein, the coil 210 on heating inductor 200 may also comprise the first coil 210 and the second coil 210,
First coil 210 and the second coil 210 can not be in same levels.
Wherein, the connecting line of the center line of location-plate 400 and heating inductor 200 and location-plate 400 and heating inductor
Plane where 200 is vertical.
Wherein, the shape of location-plate 400 can be it is a variety of, such as：Rectangle, circle or square etc..
Wherein it is possible to can be hollow housing in location-plate 400, water spray be provided with the madial wall of location-plate 400
Hole, the outside of location-plate 400 is provided with multiple water inlet pipes, the inner side of location-plate 400 is formed multiple water spray areas, pass through control
Different water spray areas are sprayed water, with the carry out Quenching Treatment to shaft member.
In the present embodiment, shaft member inductor, including：Connecting plate 100, the location-plate 400 of heating inductor 200 and water spray plate
300；The heating inductor 200 and the location-plate 400 are connected with the connecting plate 100, the location-plate 400 with it is described
Heating inductor 200 be arranged in parallel, the 210 curved setting of coil of the heating inductor 200, and the coil 210
It is arranged far from one end of connecting plate 100；The water spray plate 300 is arranged on the location-plate 400, and the water spray plate 300
Can relative positioning plate 400 slide so that the corresponding quenching portion of water spray plate 300.By the way that coil 210 is arranged into arc, simultaneously
The water spray plate 300 that location-plate 400 is set can relative positioning plate 400 enter line slip, it is existing special to shaft member to alleviate
Positioning puts that heating effect is bad, and the water that water spray plate 300 goes out effectively can not be applied on the ad-hoc location of shaft member, cause shaft member
The technical problem of the effect difference of quenching.
On the basis of above-described embodiment, further, the heating inductor 200 also includes the He of First Transition section 220
One end of second changeover portion 230, the First Transition section 220 and second changeover portion 230 connects with the connecting plate 100 respectively
Connecing, the other end of the First Transition section 220 and second changeover portion 230 is connected with the coil 210, and described first
Changeover portion 220 and second changeover portion 230 and the 210 stepped setting of coil.
Wherein, the height of active coil is more than the height of changeover portion, by by the increase of the height of coil 210, right
It is so, vertical in shaft member when needing to heat the side wall of the bottom of shaft member and bottom surface during shaft member is heated
During setting, coil 210 also can be heated side wall to be heated and bottom surface simultaneously, to reduce the process of heating, can be had
The quenching effect of the raising shaft member of effect.
Wherein, coil 210 can the foldable setting between the changeover portion 230 of First Transition section 220 and second, effective
Two hinges are provided between the first end and the second end and the changeover portion 230 of First Transition section 220 and second of circle 210, wherein one
Individual hinge is arranged between the first end of coil 210 and First Transition section 220, and another hinge is arranged on coil 210
Between second end and the second changeover portion 230.
In the present embodiment, one end of the changeover portion 230 of First Transition section 220 and second is connected with coil 210, the first mistake
The other end for crossing the changeover portion 230 of section 220 and second is connected with connecting plate 100, and connecting plate 100 is connected with power supply, and electric current passes through
One changeover portion 220 is flowed out from the second changeover portion 230 into coil 210, also, the First Transition section 220 and described the
Two changeover portions 230 and the 210 stepped setting of coil, effectively can be carried out the various pieces of shaft member at heating
Reason.
Fig. 3 is the left view for the shaft member inductor that the utility model embodiment provides；Fig. 4 carries for the utility model embodiment
The rearview of the shaft member inductor of confession.As shown in Figures 3 and 4, on the basis of above-described embodiment, further, the coil
Multiple magnetic conductors are provided with 210, multiple magnetic conductors are uniformly arranged on the coil 210.
Magnetic conductor is such as the electric conductor in transmission system, resistance very little, is easy to electric current by, the magnetic resistance very little of magnetic conductor,
It is easy to magnetic flux to pass through；Moreover, the effect of magnetic conductor can also control density and the direction of magnetic flux, change the electricity in inductor
Flow distribution, reach required various heating requirements.
In the present embodiment, multiple magnetic conductors are provided with coil 210, because magnetic conductor can change point of electric current
Cloth, while density and the direction of magnetic flux are controlled, so effectively the shaft member being arranged in coil 210 can be added
Heat, so that shaft member reaches the temperature required for heating.
On the basis of above-described embodiment, further, the adjacent magnetic conductor spacing is 0.2mm.
In the present embodiment, adjacent magnetic conductor spacing is 0.2mm, can make the weight reduction on coil 210, meanwhile, also
It can ensure that shaft member reaches required heating-up temperature, can also reduce the usage amount of magnetic conductor, reduce cost.
On the basis of above-described embodiment, further, in addition to support frame, support frame as described above being capable of relative positioning plates
400 are slided, and the water spray plate 300 is spindle rotationally arranged on support frame as described above.
Wherein, support frame includes base, first support bar and second support bar, and base is slidably installed on location-plate 400, and first
Support bar and second support bar are arranged on bottom plate, and two connections are relatively set with first support bar and second support bar
Hole, the rotary shaft being connected with connecting hole is provided with two sides of water spray plate 300；First can also either be included to clamp
What part and the second clamping element, the first clamping element and the second clamping element rotated respectively is arranged on first support bar and second support bar
On, and driving wheel is connected with one end of the first clamping element or the second clamping element, the clamping element of drive wheel first or
Second clamping element is rotated, and the position of water spray plate 300 between the first clamping element and the second clamping element is arranged on adjustment, and is driven
Wheel is connected by driving shaft with the first clamping element or the second clamping element, and driving shaft passes through first support bar or second support bar,
Keyway is provided with driving shaft, multiple cards are provided with the inner side of first support bar or the connecting hole of second support bar
Groove, the position of driving shaft is fixed by key.
In the present embodiment, support frame as described above can relative positioning plate 400 slide, the water spray plate 300 is rotatably set
On support frame as described above, so can by the slip of support frame relative positioning plate 400, so as to adjust the position of water spray plate 300,
Furthermore water spray plate 300 is rotary to be arranged on support frame, additionally it is possible to adjusts the angle of the water spray of water spray plate 300.
On the basis of above-described embodiment, further, the water spray plate 300 is provided with multiple hole for water sprayings, the water spray
Hole is uniformly arranged on the water spray plate 300, and the water spray plate 300 connects with water inlet pipe.
Wherein, hole for water spraying can the uneven laying on water spray plate 300, as long as water can be sprayed onto to shaft member to be needed to quench
Place.
In the present embodiment, water spray plate 300 is provided with multiple hole for water sprayings, and hole for water spraying is uniformly arranged on the water spray plate 300,
The water spray plate 300 connects with water inlet pipe, and when needing to quench shaft member, water inlet pipe starts to intake, regulation water spray
The position of plate 300, to ensure the abundant quick progress Quenching Treatment to shaft member.
On the basis of above-described embodiment, further, in addition to insulation board, the insulation board are arranged on first mistake
Cross between the changeover portion 230 of section 220 and second.
Wherein, the material of insulation board can be it is a variety of, such as：Rubber slab or wood plank etc..
In the present embodiment, insulation board is provided between the changeover portion 230 of First Transition section 220 and second, insulation board is used for
It is directly connected between barrier First Transition section 220 and the second changeover portion 230, to cause the electric current on connecting plate 100 by first
Changeover portion 220, which flows through coil 210 and enters the second changeover portion 230, to flow out, to ensure the circulation of the electric current in coil 210.
A kind of quenching machine, has an above-mentioned shaft member inductor, including lathe bed and the motor that is located on lathe bed；
Shaft member inductor is arranged on the top of the lathe bed, and the lower end of the lathe bed is provided with chuck, the chuck and institute
State shaft member inductor to be oppositely arranged, and the motor drives the chuck to rotate.
A kind of quenching machine, has an above-mentioned shaft member inductor, including lathe bed and the motor that is located on lathe bed；Shaft member senses
Device is arranged on the top of the lathe bed, and the lower end of the lathe bed is provided with chuck, and the chuck is relative with the shaft member inductor
Set, and the motor drives the chuck to rotate.Caused beneficial effect and beneficial effect phase caused by shaft member inductor
Together, repeat no more.
On the basis of above-described embodiment, further, mounting bracket is additionally provided with the lathe bed, the mounting bracket is used for
Shaft member inductor is installed, and the mounting bracket can stretch to adjust the height of shaft member inductor.
In the present embodiment, mounting bracket is provided with lathe bed, shaft member inductor is arranged on mounting bracket, due to mounting bracket energy
It is enough flexible, so as to adjust the height of shaft member inductor, so, you can be the heat induced that must be arranged on shaft member inductor
The height of device 200 can be adjusted, can adjust the distance between heating inductor 200 and chuck.
On the basis of above-described embodiment, further, the chuck is scroll chuck or chuck.
Chuck full name is the manual four paws self-centering chuck of lathe, is by a disk body, four small bevel gears, one pair of card
Pawl forms.There is flat thread structure at four small bevel gears and parcel engagement, the back side of parcel, and claw decile is arranged on flat thread
On.When pulling small bevel gear with spanner, parcel just rotates, and the flat thread at its back side just makes claw simultaneously close or move back to center
Go out.Because the pitch of the planar rectangular screw thread on parcel is equal, four paws move distance is equal, there is self centering effect.
Scroll chuck is made up of chuck body, movable jaw and claw drive mechanism.Three claw guide parts on scroll chuck
Below dividing, there are screw thread and the flat thread at the dish-shaped bevel gear back side to be meshed, small bevel gear is rotated when passing through four square holes with spanner
During wheel, dish-shaped pinion rotation, the flat thread at the back side drives three claws close or exit to center simultaneously, to clamp difference
The workpiece of diameter.With three anti-pawls are changed on three claws, for installing the workpiece being relatively large in diameter.Scroll chuck it is voluntarily right
Middle accuracy is 0.05-0.15mm.With the precision of scroll chuck workpieces processing feelings are worn by after the chuck accuracy of manufacture and use
The influence of condition.
In the present embodiment, chuck is scroll chuck either chuck, either scroll chuck or chuck, only
Can be by workpiece clamping.
Finally it should be noted that：Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should
Understand：It can still modify to the technical scheme described in foregoing embodiments, either to which part or whole
Technical characteristic carries out equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly
The scope of each embodiment technical scheme of type.
Claims (10)
- A kind of 1. shaft member inductor, it is characterised in that including：Connecting plate, heating inductor location-plate and water spray plate；The heating inductor and the location-plate are connected with the connecting plate, and the location-plate is put down with the heating inductor Row is set, the curved setting of coil of the heating inductor, and the coil is arranged far from one end of connecting plate；The water spray plate is arranged on the location-plate, and the water spray plate can relative positioning plate slide so that water spray plate pair Portion should be quenched.
- 2. shaft member inductor according to claim 1, it is characterised in that the heating inductor also includes First Transition section With the second changeover portion, one end of the First Transition section and second changeover portion is connected with the connecting plate respectively, and described The other end of one changeover portion and second changeover portion is connected with the coil, and the First Transition section and second mistake Cross section and the stepped setting of the coil.
- 3. shaft member inductor according to claim 2, it is characterised in that multiple magnetic conductors are provided with the coil, Multiple magnetic conductors are uniformly arranged on the coil.
- 4. shaft member inductor according to claim 3, it is characterised in that the adjacent magnetic conductor spacing is 0.2mm.
- 5. shaft member inductor according to claim 1, it is characterised in that being capable of also phase including support frame, support frame as described above Location-plate is slided, the water spray plate is spindle rotationally arranged on support frame as described above.
- 6. shaft member inductor according to claim 5, it is characterised in that the water spray plate is provided with multiple hole for water sprayings, institute State hole for water spraying to be uniformly arranged on the water spray plate, the water spray plate connects with water inlet pipe.
- 7. shaft member inductor according to claim 2, it is characterised in that be also arranged on including insulation board, the insulation board Between the First Transition section and the second changeover portion.
- 8. a kind of quenching machine, there is the shaft member inductor described in claim any one of 1-7, it is characterised in that including lathe bed With the motor being located on lathe bed；Shaft member inductor is arranged on the top of the lathe bed, and the lower end of the lathe bed is provided with chuck, the chuck and the axle Part inductor is oppositely arranged, and the motor drives the chuck to rotate.
- 9. quenching machine according to claim 8, it is characterised in that mounting bracket, the peace are additionally provided with the lathe bed Shelve for installing shaft member inductor, and the mounting bracket can stretch to adjust the height of shaft member inductor.
- 10. quenching machine according to claim 8, it is characterised in that the chuck is scroll chuck or chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720676146.7U CN206799680U (en) | 2017-06-12 | 2017-06-12 | Shaft member inductor and quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720676146.7U CN206799680U (en) | 2017-06-12 | 2017-06-12 | Shaft member inductor and quenching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206799680U true CN206799680U (en) | 2017-12-26 |
Family
ID=60746453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720676146.7U Active CN206799680U (en) | 2017-06-12 | 2017-06-12 | Shaft member inductor and quenching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206799680U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576461A (en) * | 2018-11-08 | 2019-04-05 | 东风商用车有限公司 | A kind of process improving metal shell Internal Spherical Surface wear-resisting property |
-
2017
- 2017-06-12 CN CN201720676146.7U patent/CN206799680U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576461A (en) * | 2018-11-08 | 2019-04-05 | 东风商用车有限公司 | A kind of process improving metal shell Internal Spherical Surface wear-resisting property |
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