CN206763620U - A kind of aluminium section bar machine-shaping system - Google Patents
A kind of aluminium section bar machine-shaping system Download PDFInfo
- Publication number
- CN206763620U CN206763620U CN201720444353.XU CN201720444353U CN206763620U CN 206763620 U CN206763620 U CN 206763620U CN 201720444353 U CN201720444353 U CN 201720444353U CN 206763620 U CN206763620 U CN 206763620U
- Authority
- CN
- China
- Prior art keywords
- section bar
- aluminium
- aluminium section
- bar
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Extrusion Of Metal (AREA)
Abstract
The utility model discloses a kind of aluminium section bar machine-shaping system, by the way that each workshop section of the machine-shaping of aluminium section bar is integrated into a system, reduce the utilization of manpower, cost is saved, aluminium section bar machine-shaping intellectuality is improved simultaneously, so that the system standardizes, product quality is improved, and improve the stability of product.
Description
Technical field
It the utility model is related to processing section bar forming technique, more particularly to a kind of aluminium section bar machine-shaping system.
Background technology
With industrial expansion, section bar is continued to develop, applied in every field.Wherein, aluminium section bar and its alloy have one
The excellent performance of series, in the application of metal material, the application of aluminium section bar is only second to the application of steel, and aluminium section bar turns into development
National economy and the important foundation material for improving people's material life and the level of cultural life.
Existing aluminium section bar machine-shaping workshop section is more scattered, between workshop section and workshop section independently of each other, the rank between workshop section
Needs are connect largely manually to go to operate, and in workshop section, it is necessary to which artificial stops workshop section when running into parameter drift-out normal parameter
Only, the adjustment again of parameter is rule of thumb carried out to the workshop section.This just proposes higher requirement to the technician for producing workshop section,
Each tiny details technology of grasp workshop section that can be accurate, skilled is needed, but everyone has different understandings to workshop section,
It is different to parameter sensitivity degree, cause the unstable product quality produced, and also the flow of personnel of a company is more normal,
Once skilled technician leaves office, company will face production difficulty, may seriously cause to stop production.
Utility model content
In view of this, a kind of aluminium section bar machine-shaping system of the present utility model, by the way that independent workshop section is connected,
It is integrated into a system, the optimal parameter value of each workshop section when producing is arranged to the preset value of the system so that the system mark
Standardization, product quality is improved, and improve the stability of product, while reduce manpower, saved cost.
A kind of aluminium section bar machine-shaping system, the system include：Detection module, the first judge module, extrude module, lead
Draw module, refrigerating module, support backing block, section bar sawing module and straightening module；
The detection module, temperature detection is carried out for treating extruding aluminium bar；
First judge module, for judging the temperature of aluminium bar detection to be extruded whether in default extruder work temperature
In the range of angle value；
The extrusion module, for receiving judgement signal of the aluminium bar temperature value in default extruder operating temperature range,
Aluminium bar is sent into extruder, extrudes aluminium bar；
The traction module, for obtaining triggering induced signal of the aluminium section bar in extruder extrusion, hauling machine and section bar
Center is high consistent, and aluminium section bar is drawn；
The refrigerating module, cooling position signalling is triggered for receiving, traction machine travel aluminium section bar is to position is cooled down, to aluminium
Section bar is cooled down；
The support backing block, induced signal is held for obtaining triggering support, traction machine travel aluminium section bar to support holds position, to aluminium
Section bar carries out asking acknowledgement of consignment to send；
The section bar sawing module, for receiving extruder stop signal, aluminium section bar is carried out sawed-off, extruder is by aluminium bar
After extrusion, extruder stops simultaneously with hauling machine, after sawed-off aluminium section bar, hauling machine release aluminium section bar；
The straightening module, for obtaining the pressure signal of aluminium section bar, aluminium section bar two is clamped, aluminium section bar is adjusted
Directly.
Preferably, in addition to rod cut-off-die block, for carrying out the cutting of preset length to circle cast aluminium bar, it is cut to equal length
Aluminium bar to be extruded.
Preferably, in addition to the second judge module, for judging to draw whether machine travel aluminium section bar stop position reaches pre-
If profile length position.
Preferably, in addition to compensating module, when aluminium section bar final position is not reaching to predeterminated position, aluminium section bar length is calculated
Degree and default length difference, increase compensation is carried out to preset length.
Preferably, in addition to temperature control module, for when aluminium bar temperature to be extruded is not in extruder operating temperature range,
Extruding aluminium bar is treated to be heated up or cooled.
The beneficial effects of the utility model are：A kind of aluminium section bar machine-shaping system, passes through being processed into aluminium section bar
The each workshop section of type is integrated into a system, reduces the utilization of manpower, has saved cost, while improves aluminium section bar machine-shaping
It is intelligent so that the system standardizes, and improves product quality, and improve the stability of product.
Brief description of the drawings
In order to illustrate more clearly of the utility model embodiment technical scheme, make required in being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are some embodiments of the utility model, for
For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is the block diagram of aluminium section bar machine-shaping system embodiment 1；
Fig. 2 is the block diagram of aluminium section bar machine-shaping system embodiment 2；
Fig. 3 is the schematic diagram of aluminium section bar machine-shaping system embodiment 3；
Fig. 4 is the schematic flow sheet of aluminium section bar processing molding method embodiment 1；
Fig. 5 is the schematic flow sheet of aluminium section bar processing molding method embodiment 2.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describe, it is clear that described embodiment is the utility model part of the embodiment, rather than whole implementation
Example.Based on the embodiment in the utility model, those of ordinary skill in the art are obtained under the premise of creative work is not made
The every other embodiment obtained, belong to the scope of the utility model protection.
It should be appreciated that ought be in this specification and in the appended claims in use, term " comprising " and "comprising" instruction
Described feature, entirety, step, operation, the presence of element and/or component, but it is not precluded from one or more of the other feature, whole
Body, step, operation, element, component and/or its presence or addition for gathering.
It will be further appreciated that used in the utility model specification and appended book term " and/
Or " refer to any combinations of one or more of the associated item listed and be possible to combine, and including these groups
Close.
Fig. 1, a kind of aluminium section bar machine-shaping system are refer to, system 100 includes：Detection module 111, the first judge module
112nd, module 113, traction module 114, refrigerating module 115, support backing block 116, section bar sawing module 117 and straightening mould are extruded
Block 118, detection module 111, the first judge module 112, extrusion module 113, traction module 114, refrigerating module 115, support backing
Electrical or signal connection between block 116, section bar sawing module 117 and straightening module 118.
Detection module 111, temperature detection is carried out for treating extruding aluminium bar.To having sheared and having had the aluminium of certain temperature
Rod carries out temperature detection, with certain temperature range value when being worked due to extruder, the temperature of aluminium bar it is too high and it is too low all
The normal work of extruder can be influenceed, so, to enter the detection of trip temperature in aluminium bar to be extruded.Temperature detection is included a lot,
There is the temperature sensor of contactless infrared temperature detector, also contact, by infrared temperature detector although energy
It is enough not contact carry out temperature survey, but its precision is not very high, may cause very big error.Due in extruder work
Higher to temperature requirement when making, its equipment costly, does not allow bigger error occur, in general, we are by connecing yet
The temperature sensor of touch measures, and it being capable of more temperature of the accurate measurement to aluminium bar.
First judge module 112, for judging the temperature of aluminium bar detection to be extruded whether in default extruder work temperature
In the range of angle value.Temperature detection, the temperature value of measurement and default extruder operating temperature range are carried out to aluminium bar to be extruded
Value is compared judgement.Such as the operating temperature range value that default 480-490 DEG C is extruder, when the aluminium bar temperature of detection is
478 DEG C, then it may determine that the aluminium bar temperature of detection is less than default extruder operating temperature range；When the aluminium bar temperature of detection
For 482 DEG C, then it may determine that the aluminium bar temperature of detection in the default extruder operating temperature；When the aluminium bar temperature of detection is
493 DEG C, then it may determine that the aluminium bar temperature of detection is higher than the default extruder operating temperature.
Module 113 is extruded, will for receiving judgement signal of the aluminium bar temperature value in default extruder operating temperature range
Aluminium bar is sent into extruder, extrudes aluminium bar., will be to be extruded when the aluminium bar temperature of detection is in the default extruder operating temperature
Aluminium bar is delivered in extruder barrel body, and aluminium bar is extruded, and aluminium section bar is extruded from extrusion.
Traction module 114, for obtaining triggering induced signal of the aluminium section bar in extruder extrusion, hauling machine with section bar
The heart is high consistent, and aluminium section bar is drawn.When aluminium section bar is extruded from extrusion, aluminium section bar triggering hauling machine, aluminium section bar is entered
Row traction, when hauling machine is drawn to aluminium section bar, hauling machine height is highly consistent with aluminium section bar, and lead is horizontal honest
The grasp of direction, tractive force and drawing head can be adjusted according to specific section bar.Hauling machine is servomotor control
System, when drawing machine travel, hauling machine is arranged to two, two hauling machine isolated operations, will not collide, not draw friendship
Connect, so aluminium section bar will not produce chatter mark.The centre-height of hauling machine can be adjusted as the case may be.
Refrigerating module 115, cooling position signalling is triggered for receiving, traction machine travel aluminium section bar is to position is cooled down, to aluminium
Section bar is cooled down；When hauling machine draws section bar to cooling device, triggering cooling induced signal, acquisition traction machine travel aluminium section bar
Ad-hoc location induced signal, is cooled down to aluminium section bar, wherein, according to different aluminium section bar features, cooling can be set individually
The air-cooled cooling of individually water smoke or the combination of both of which.Cooling vent can also be set according to the size, thickness etc. of section bar
How much.
Backing block 116 is held in the palm, holds induced signal for obtaining triggering support, traction machine travel aluminium section bar to support holds position, to aluminium
Section bar carries out asking acknowledgement of consignment to send；After aluminium section bar is cooled down, traction machine travel aluminium section bar continues to run forward, still, due to aluminium
Section bar own wt is held, it is necessary to hold in the palm to hold feed device and carry out support, prevents aluminium section bar from deforming.When receiving the induced signal of aluminium section bar,
Carry out support to the aluminium section bar that comes of traction to hold, prevent aluminium section bar from deforming, support backing block can according to the centre-height of aluminium section bar and
The physical size of aluminium section bar is automatically adjusted, and is held for carrying out support to aluminium section bar automatically.
Section bar sawing module 117, for receiving extruder stop signal, aluminium section bar is carried out sawed-off, extruder is by aluminium bar
After extrusion, extruder stops simultaneously with hauling machine, after sawed-off aluminium section bar, hauling machine release aluminium section bar.When the aluminium bar in extruder
Raw material is all extruded, and extruder is stopped, while the section bar for drawing machine travel stops to front haulage, and saw cutting device is to extruder
The aluminium section bar of extrusion is cut off, after cut-out, hauling machine release aluminium section bar.
Straightening module 118, for obtaining the pressure signal of aluminium section bar, clamps aluminium section bar two, and straightening is carried out to aluminium section bar.
After hauling machine discharges aluminium section bar, aluminium section bar produces pressure effect to weight-bearing surface, obtains pressure signal of the aluminium section bar to weight-bearing surface,
Machine straightening device clamps aluminium section bar two, and straightening is carried out to aluminium section bar.Because the general length of aluminium section bar is a range of definite value,
And material, also to be identical, so in straightening, elongation also controls within the specific limits.Ensure that straightening is consistent so that section bar matter
Amount is consistent.
Fig. 2, a kind of aluminium section bar machine-shaping system are refer to, system 200 includes：Detection module 211, the first judge module
212nd, module 213, traction module 214, refrigerating module 215, support backing block 216, section bar sawing module 217, second is extruded to judge
Module 218, straightening module 219, compensating module 220, rod cut-off-die block 221 and temperature control module 222.
Detection module 211, temperature detection is carried out for treating extruding aluminium bar.To having sheared and having had the aluminium of certain temperature
Rod carries out temperature detection, with certain temperature range value when being worked due to extruder, the temperature of aluminium bar it is too high and it is too low all
The normal work of extruder can be influenceed, so, to enter the detection of trip temperature in aluminium bar to be extruded.Temperature detection is included a lot,
There is the temperature sensor of contactless infrared temperature detector, also contact, by infrared temperature detector although energy
It is enough not contact carry out temperature survey, but its precision is not very high, may cause very big error.Due in extruder work
Higher to temperature requirement when making, its equipment costly, does not allow bigger error occur, in general, we are by connecing yet
The temperature sensor of touch measures, and it being capable of more temperature of the accurate measurement to aluminium bar.
First judge module 212, for judging the temperature of aluminium bar detection to be extruded whether in default extruder work temperature
In the range of angle value.Temperature detection, the temperature value of measurement and default extruder operating temperature range are carried out to aluminium bar to be extruded
Value is compared judgement.Such as the operating temperature range value that default 480-490 DEG C is extruder, when the aluminium bar temperature of detection is
478 DEG C, then it may determine that the aluminium bar temperature of detection is less than default extruder operating temperature range；When the aluminium bar temperature of detection
For 482 DEG C, then it may determine that the aluminium bar temperature of detection in the default extruder operating temperature；When the aluminium bar temperature of detection is
493 DEG C, then it may determine that the aluminium bar temperature of detection is higher than the default extruder operating temperature.
Module 213 is extruded, will for receiving judgement signal of the aluminium bar temperature value in default extruder operating temperature range
Aluminium bar is sent into extruder, extrudes aluminium bar., will be to be extruded when the aluminium bar temperature of detection is in the default extruder operating temperature
Aluminium bar is delivered in extruder barrel body, and aluminium bar is extruded, and aluminium section bar is extruded from extrusion.As long as extrusion including：Ingot-containing tube
Closure, upsetting aluminium bar, degassing, breakthrough, segmentation speed extruding.
Traction module 214, for obtaining triggering induced signal of the aluminium section bar in extruder extrusion, hauling machine with section bar
The heart is high consistent, and aluminium section bar is drawn.When aluminium section bar is extruded from extrusion, aluminium section bar triggering hauling machine, aluminium section bar is entered
Row traction, when hauling machine is drawn to aluminium section bar, hauling machine height is highly consistent with aluminium section bar, and lead is horizontal honest
The grasp of direction, tractive force and drawing head can be adjusted according to specific section bar.Hauling machine is servomotor control
System, when drawing machine travel, hauling machine is arranged to two, two hauling machine isolated operations, will not collide, not draw friendship
Connect, so aluminium section bar will not produce chatter mark.The centre-height of hauling machine can be adjusted as the case may be.
Refrigerating module 215, cooling position signalling is triggered for receiving, traction machine travel aluminium section bar is to position is cooled down, to aluminium
Section bar is cooled down；When hauling machine draws section bar to cooling device, triggering cooling induced signal, acquisition traction machine travel aluminium section bar
Ad-hoc location induced signal, is cooled down to aluminium section bar, wherein, according to different aluminium section bar features, cooling can be set individually
The air-cooled cooling of individually water smoke or the combination of both of which.Cooling vent can also be set according to the size, thickness etc. of section bar
How much.
Backing block 216 is held in the palm, holds induced signal for obtaining triggering support, traction machine travel aluminium section bar to support holds position, to aluminium
Section bar carries out asking acknowledgement of consignment to send；After aluminium section bar is cooled down, traction machine travel aluminium section bar continues to run forward, still, due to aluminium
Section bar own wt is held, it is necessary to hold in the palm to hold feed device and carry out support, prevents aluminium section bar from deforming.When receiving the induced signal of aluminium section bar,
Carry out support to the aluminium section bar that comes of traction to hold, prevent aluminium section bar from deforming, support backing block can according to the centre-height of aluminium section bar and
The physical size of aluminium section bar is automatically adjusted, and is held for carrying out support to aluminium section bar automatically.
Section bar sawing module 217, for receiving extruder stop signal, aluminium section bar is carried out sawed-off, extruder is by aluminium bar
After extrusion, extruder stops simultaneously with hauling machine, after sawed-off aluminium section bar, hauling machine release aluminium section bar.When the aluminium bar in extruder
Raw material is all extruded, and extruder is stopped, while the section bar for drawing machine travel stops to front haulage, and saw cutting device is to extruder
The aluminium section bar of extrusion is cut off, after cut-out, hauling machine release aluminium section bar.
Second judge module 218, for judging to draw whether machine travel aluminium section bar stop position reaches default section bar length
Spend position.When extruder all extrudes aluminium bar, extruder is stopped, and hauling machine stops, toward front haulage, now, leading simultaneously
Draw machine stop position it has been determined that i.e. the length of aluminium section bar is it has been determined that now, judge whether hauling machine stop position reaches pre-
If profile length position.Such as：Predetermined 50 meters aluminium section bar, it is allowed to which acceptability limit is 50 ± 0.1, long when aluminium section bar stops
Spend for 49.7 meters, then now aluminium section bar is to be shorter than qualified length, i.e., next aluminium bar needs to compensate, and can just reach aluminium section bar
To qualified length.Because when extruder extrudes aluminium bar, the wall thickness of aluminium section bar can be slightly increased, so not reaching default
Length value is, it is necessary to carry out certain compensation.
Straightening module 219, for obtaining the pressure signal of aluminium section bar, clamps aluminium section bar two, and straightening is carried out to aluminium section bar.
In fact, no matter whether the result judged is to reach default length, it is required for carrying out straightening to aluminium section bar, when hauling machine discharges aluminium
After section bar, aluminium section bar produces pressure effect to weight-bearing surface, obtains pressure signal of the aluminium section bar to weight-bearing surface, and machine straightening device clamps aluminium
Section bar two, straightening is carried out to aluminium section bar.Because the general length of aluminium section bar is a range of definite value, and material is also phase
Together, so in straightening, elongation also controls within the specific limits.Ensure that straightening is consistent so that section quality is consistent.
Compensating module 220, for being not reaching to predeterminated position when aluminium section bar final position, calculate aluminium section bar length with it is pre-
If length difference, increase compensation is carried out to preset length.When judging that aluminium section bar final position is not reaching to default aluminium section bar
Extension position is then converted to the length of aluminium bar, carries out increase benefit, it is necessary to calculate aluminium section bar length and default length difference
Repay the calculating of length.
Rod cut-off-die block 221, for carrying out the cutting of preset length to circle cast aluminium bar, it is cut to the aluminium to be extruded of equal length
Rod.Under normal conditions, it is necessary to which circle cast aluminium bar is cut into default length, aluminium bar to be extruded is cut into, is there is feedback compensation
In the case of, default length can be increased, length to be extruded is carried out to appropriate growth.
Temperature control module 222, for when aluminium bar temperature to be extruded is not in extruder operating temperature range, treating extruded aluminium
Rod is heated up or cooled.Such as：It is crowded that default extruder operating temperature range, which is 480-490 DEG C, when the aluminium bar temperature of detection
Spend and for 482 DEG C, then may determine that the aluminium bar temperature of detection in the default extruder operating temperature, then temperature is qualified temperature
Degree；When detection aluminium bar temperature be 478 DEG C, then may determine that the aluminium bar temperature of detection is less than default extruder operating temperature
Scope, at this time, it may be necessary to carry out heating treatment to aluminium bar, that is, it is exactly that aluminium bar is heated；When the aluminium bar temperature of detection is 493
DEG C, then it may determine that the aluminium bar temperature of detection is higher than the default extruder operating temperature, at this time, it may be necessary to be dropped to aluminium bar
Temperature processing, can be by way of natural cooling.
Fig. 3, a kind of aluminium section bar machine-shaping system are refer to, system 300 includes：Circle cast aluminium bar heating furnace 31, circle cast aluminium
Bar cutting machine 32, extruder 33, hauling machine 34, air cooling equipment 35, support hold feed device 36, and Profile cut-off machine 37, section bar stretches
Machine 38, control system 39, wherein：
Circle cast aluminium bar heating furnace 31, for being heated to circle cast aluminium bar.
Circle cast aluminium bar cutting machine 32, for circle cast aluminium bar to be cut, cut into the aluminium bar of length-specific.
Extruder 33, for aluminium bar to be carried out into extrusion molding.
Hauling machine 34, for being drawn to the aluminium section bar of extrusion, it can prevent shape bending from deforming.
Air cooling equipment 35, it is same as when section bar passes through air cooling equipment, air cooling equipment carries out air-cooled cooling to aluminium section bar.
Support holds feed device 36, and for after aluminium section bar is air-cooled, support, which holds feed device and carries out support to aluminium section bar, holds, and prevents aluminium
Section bar causes to deform due to self gravitation.Support holds feed device can be high according to the center of aluminium section bar and aluminium section bar cross section
Physical size, the height of itself is automatically adjusted, carrying out support to aluminium section bar holds.
Profile cut-off machine 37, for after aluminium section bar involves certain length, being cut off to section bar.
Section bar drawing-in machine 38, the section aluminium section bar of cut-out is subjected to stretching and stretched.
Control system 39, for receiving the preset data of input, Row control is carried out to said apparatus.
Fig. 4, a kind of aluminium section bar processing molding method are refer to, method includes：
S511, treat extruding aluminium bar and carry out temperature detection.To having sheared and the aluminium bar with certain temperature enters trip temperature
Detection, with certain temperature range value when being worked due to extruder, the temperature of aluminium bar is too high and too low can all influence to extrude
The normal work of machine, so, to enter the detection of trip temperature in aluminium bar to be extruded.Temperature detection includes a lot, having contactless
Infrared temperature detector, also contact temperature sensor, by infrared temperature detector although can not contact into
Trip temperature measures, but its precision is not very high, may cause very big error.Due to when extruder works, to temperature
Degree requires higher, and its equipment costly, does not allow bigger error occur yet, in general, and we pass through the temperature of contact
Degree sensor measures, and it being capable of more temperature of the accurate measurement to aluminium bar.
S512, judge the temperature of aluminium bar detection to be extruded whether in the range of default extruder operating temperature value.Treat
The aluminium bar of extruding carries out temperature detection, and the temperature value of measurement judges compared with default extruder operating temperature range value.
Such as the operating temperature range value that default 480-490 DEG C is extruder, when the aluminium bar temperature of detection is 478 DEG C, then may determine that
The aluminium bar temperature for going out detection is less than default extruder operating temperature range；When detection aluminium bar temperature be 482 DEG C, then can sentence
The aluminium bar temperature for detection break in the default extruder operating temperature；When detection aluminium bar temperature be 493 DEG C, then may determine that
The aluminium bar temperature for going out detection is higher than the default extruder operating temperature.
S513, judgement signal of the aluminium bar temperature value in default extruder operating temperature range is received, aluminium bar is sent into and squeezed
Go out in machine, extrude aluminium bar.When the aluminium bar temperature of detection is in the default extruder operating temperature, aluminium bar to be extruded is delivered to
In extruder barrel body, aluminium bar is extruded, aluminium section bar is extruded from extrusion.
S514, triggering induced signal of the aluminium section bar in extruder extrusion is obtained, hauling machine is high consistent with section bar center, right
Aluminium section bar is drawn.When aluminium section bar is extruded from extrusion, aluminium section bar triggering hauling machine, aluminium section bar is drawn, drawn
When machine is drawn to aluminium section bar, hauling machine height is highly consistent with aluminium section bar, and lead is horizontal honest direction, tractive force
And the grasp of drawing head can be adjusted according to specific section bar.Hauling machine is Serve Motor Control, in hauling machine
During traction, hauling machine is arranged to two, two hauling machine isolated operations, will not collide, not draw handing-over, so aluminium section bar
Chatter mark will not be produced.The centre-height of hauling machine can be adjusted as the case may be.
S515, receives triggering cooling position signalling, and traction machine travel aluminium section bar is carried out cold to position is cooled down to aluminium section bar
But；When hauling machine draws section bar to cooling device, triggering cooling induced signal, acquisition traction machine travel aluminium section bar ad-hoc location sense
Induction signal, aluminium section bar is cooled down, wherein, according to different aluminium section bar features, cooling can set individually air-cooled single
Water smoke cools down or the combination of both of which.Can also according to section bar size, thickness etc., set cooling vent number.
S516, obtain triggering support and hold induced signal, traction machine travel aluminium section bar to support holds position, and carrying out support to aluminium section bar holds
Transport；After aluminium section bar is cooled down, traction machine travel aluminium section bar continues to run forward, still, due to aluminium section bar own wt,
Need support to hold feed device and carry out support to hold, prevent aluminium section bar from deforming.When receiving the induced signal of aluminium section bar, to drawing the aluminium to come
Section bar carries out support and held, and prevents aluminium section bar from deforming, and support backing block can be according to the centre-height of aluminium section bar and the physics chi of aluminium section bar
It is very little to be automatically adjusted, held for carrying out support to aluminium section bar automatically.
S517, receive extruder stop signal, to aluminium section bar carry out it is sawed-off, after extruder extrudes aluminium bar, extruder with
Hauling machine stops simultaneously, after sawed-off aluminium section bar, hauling machine release aluminium section bar.When the aluminium bar raw material whole extrusion in extruder, squeeze
Go out machine to be stopped, while the section bar for drawing machine travel stops to front haulage, aluminium section bar of the saw cutting device to extruder extrusion
Cut off, after cut-out, hauling machine release aluminium section bar.
S518, the pressure signal of aluminium section bar is obtained, clamp aluminium section bar two, straightening is carried out to aluminium section bar.When hauling machine is released
After putting aluminium section bar, aluminium section bar produces pressure effect to weight-bearing surface, obtains pressure signal of the aluminium section bar to weight-bearing surface, machine straightening device folder
Tight aluminium section bar two, straightening is carried out to aluminium section bar.Because the general length of aluminium section bar is a range of definite value, and material is also
Identical, so in straightening, elongation also controls within the specific limits.Ensure that straightening is consistent so that section quality is consistent.
Fig. 5, a kind of aluminium section bar processing molding method are refer to, method includes：
S611, treat extruding aluminium bar and carry out temperature detection.To having sheared and the aluminium bar with certain temperature enters trip temperature
Detection, with certain temperature range value when being worked due to extruder, the temperature of aluminium bar is too high and too low can all influence to extrude
The normal work of machine, so, to enter the detection of trip temperature in aluminium bar to be extruded.Temperature detection includes a lot, having contactless
Infrared temperature detector, also contact temperature sensor, by infrared temperature detector although can not contact into
Trip temperature measures, but its precision is not very high, may cause very big error.Due to when extruder works, to temperature
Degree requires higher, and its equipment costly, does not allow bigger error occur yet, in general, and we pass through the temperature of contact
Degree sensor measures, and it being capable of more temperature of the accurate measurement to aluminium bar.
S612, judge the temperature of aluminium bar detection to be extruded whether in the range of default extruder operating temperature value.Treat
The aluminium bar of extruding carries out temperature detection, and the temperature value of measurement judges compared with default extruder operating temperature range value.
Such as the operating temperature range value that default 480-490 DEG C is extruder, when the aluminium bar temperature of detection is 478 DEG C, then may determine that
The aluminium bar temperature for going out detection is less than default extruder operating temperature range；When detection aluminium bar temperature be 482 DEG C, then can sentence
The aluminium bar temperature for detection break in the default extruder operating temperature；When detection aluminium bar temperature be 493 DEG C, then may determine that
The aluminium bar temperature for going out detection is higher than the default extruder operating temperature.
S613, judgement signal of the aluminium bar temperature value in default extruder operating temperature range is received, aluminium bar is sent into and squeezed
Go out in machine, extrude aluminium bar.When the aluminium bar temperature of detection is in the default extruder operating temperature, aluminium bar to be extruded is delivered to
In extruder barrel body, aluminium bar is extruded, aluminium section bar is extruded from extrusion.As long as extrusion including：Ingot-containing tube closes, upsetting aluminium
Rod, degassing, breakthrough, segmentation speed extruding.
S614, triggering induced signal of the aluminium section bar in extruder extrusion is obtained, hauling machine is high consistent with section bar center, right
Aluminium section bar is drawn.When aluminium section bar is extruded from extrusion, aluminium section bar triggering hauling machine, aluminium section bar is drawn, drawn
When machine is drawn to aluminium section bar, hauling machine height is highly consistent with aluminium section bar, and lead is horizontal honest direction, tractive force
And the grasp of drawing head can be adjusted according to specific section bar.Hauling machine is Serve Motor Control, in hauling machine
During traction, hauling machine is arranged to two, two hauling machine isolated operations, will not collide, not draw handing-over, so aluminium section bar
Chatter mark will not be produced.The centre-height of hauling machine can be adjusted as the case may be.
S615, receives triggering cooling position signalling, and traction machine travel aluminium section bar is carried out cold to position is cooled down to aluminium section bar
But；When hauling machine draws section bar to cooling device, triggering cooling induced signal, acquisition traction machine travel aluminium section bar ad-hoc location sense
Induction signal, aluminium section bar is cooled down, wherein, according to different aluminium section bar features, cooling can set individually air-cooled single
Water smoke cools down or the combination of both of which.Can also according to section bar size, thickness etc., set cooling vent number.
S616, obtain triggering support and hold induced signal, traction machine travel aluminium section bar to support holds position, and carrying out support to aluminium section bar holds
Transport；After aluminium section bar is cooled down, traction machine travel aluminium section bar continues to run forward, still, due to aluminium section bar own wt,
Need support to hold feed device and carry out support to hold, prevent aluminium section bar from deforming.When receiving the induced signal of aluminium section bar, to drawing the aluminium to come
Section bar carries out support and held, and prevents aluminium section bar from deforming, and support backing block can be according to the centre-height of aluminium section bar and the physics chi of aluminium section bar
It is very little to be automatically adjusted, held for carrying out support to aluminium section bar automatically.
S617, receive extruder stop signal, to aluminium section bar carry out it is sawed-off, after extruder extrudes aluminium bar, extruder with
Hauling machine stops simultaneously, after sawed-off aluminium section bar, hauling machine release aluminium section bar.When the aluminium bar raw material whole extrusion in extruder, squeeze
Go out machine to be stopped, while the section bar for drawing machine travel stops to front haulage, aluminium section bar of the saw cutting device to extruder extrusion
Cut off, after cut-out, hauling machine release aluminium section bar.
S618, judge to draw whether machine travel aluminium section bar stop position reaches default profile length position.Work as extruder
When aluminium bar is all extruded, extruder is stopped, and hauling machine stops toward front haulage simultaneously, and now, hauling machine stop position is
Through determining, i.e., the length of aluminium section bar is it has been determined that now, judge whether hauling machine stop position reaches default profile length position
Put.Such as：Predetermined 50 meters of aluminium section bar, it is allowed to acceptability limit is 50 ± 0.1, and when aluminium section bar stops, length is 49.7 meters, then this
When aluminium section bar be to be shorter than qualified length, i.e., next aluminium bar needs to compensate, and just aluminium section bar can be made to reach qualified length.This
It is that the wall thickness of aluminium section bar can be slightly increased, so not reaching default length value, it is necessary to carry out because when extruder extrudes aluminium bar
Certain compensation.
S619, the pressure signal of aluminium section bar is obtained, clamp aluminium section bar two, straightening is carried out to aluminium section bar.In fact, no matter sentencing
Whether disconnected result is to reach default length, is required for carrying out straightening to aluminium section bar, after hauling machine discharges aluminium section bar, aluminium profiles
Material produces pressure effect to weight-bearing surface, obtains pressure signal of the aluminium section bar to weight-bearing surface, machine straightening device clamps aluminium section bar two, right
Aluminium section bar carries out straightening.Because the general length of aluminium section bar is a range of definite value, and material is also identical, so in straightening
When, elongation also controls within the specific limits.Ensure that straightening is consistent so that section quality is consistent.
S620, when aluminium section bar final position is not reaching to predeterminated position, calculate aluminium section bar length and default length difference
Value, increase compensation is carried out to preset length.When judging that aluminium section bar final position is not reaching to default aluminium section bar extension position, need
Aluminium section bar length and default length difference are calculated, is then converted to the length of aluminium bar, increase the meter of compensating length
Calculate.
S621, the cutting of preset length is carried out to circle cast aluminium bar, be cut to the aluminium bar to be extruded of equal length.In normal feelings
, it is necessary to which circle cast aluminium bar is cut into default length under condition, aluminium bar to be extruded is cut into, can be right in the case where there is feedback compensation
Default length is increased, and length to be extruded is carried out to appropriate growth.
S622, when aluminium bar temperature to be extruded is not in extruder operating temperature range, treats extruding aluminium bar and heated up
Or cooling.Such as：It is crowded that default extruder operating temperature range, which is 480-490 DEG C, when the aluminium bar temperature of detection is 482 DEG C,
The aluminium bar temperature of detection then be may determine that in the default extruder operating temperature, then temperature is qualified temperature；When detection
Aluminium bar temperature is 478 DEG C, then may determine that the aluminium bar temperature of detection is less than default extruder operating temperature range, now,
Need to carry out heating treatment to aluminium bar, that is, be exactly that aluminium bar is heated；When detection aluminium bar temperature be 493 DEG C, then can sentence
Break and the aluminium bar temperature of detection and be higher than the default extruder operating temperature, can be with this time, it may be necessary to carry out cooling processing to aluminium bar
By way of natural cooling.
Embodiments described above is only schematical, and the utility model embodiment can be carried out according to being actually needed
Order is adjusted, merges and deleted.
This programme is described in detail embodiment, and specific case used herein is to structure of the present utility model
Principle and embodiment are set forth, and above example is only intended to help and understands that method and its core of the present utility model are thought
Think；Meanwhile for those of ordinary skill in the art, according to thought of the present utility model, in embodiment and using model
There will be changes are placed, in summary, this specification content should not be construed as to limitation of the present utility model.
Claims (5)
1. a kind of aluminium section bar machine-shaping system, it is characterised in that the system includes：Detection module, the first judge module, squeeze
Go out module, traction module, refrigerating module, support backing block, section bar sawing module and straightening module；
The detection module, temperature detection is carried out for treating extruding aluminium bar；
First judge module, for judging the temperature of aluminium bar detection to be extruded whether in default extruder operating temperature value
In the range of；
The extrusion module, for receiving judgement signal of the aluminium bar temperature value in default extruder operating temperature range, by aluminium
Rod is sent into extruder, extrudes aluminium bar；
The traction module, for obtaining triggering induced signal of the aluminium section bar in extruder extrusion, hauling machine and section bar center
It is high consistent, aluminium section bar is drawn；
The refrigerating module, cooling position signalling is triggered for receiving, traction machine travel aluminium section bar is to position is cooled down, to aluminium section bar
Cooled down；
The support backing block, induced signal is held for obtaining triggering support, traction machine travel aluminium section bar to support holds position, to aluminium section bar
Carry out asking acknowledgement of consignment to send；
The section bar sawing module, sawed-off to aluminium section bar progress for receiving extruder stop signal, extruder extrudes aluminium bar
Afterwards, extruder stops simultaneously with hauling machine, after sawed-off aluminium section bar, hauling machine release aluminium section bar；
The straightening module, for obtaining the pressure signal of aluminium section bar, clamps aluminium section bar two, and straightening is carried out to aluminium section bar.
2. aluminium section bar machine-shaping system as claimed in claim 1, it is characterised in that：Also include rod cut-off-die block, for circle
Cast aluminium bar carries out the cutting of preset length, is cut to the aluminium bar to be extruded of equal length.
3. aluminium section bar machine-shaping system as claimed in claim 1, it is characterised in that：Also include the second judge module, be used for
Judge to draw whether machine travel aluminium section bar stop position reaches default profile length position.
4. aluminium section bar machine-shaping system as claimed in claim 3, it is characterised in that：Also include compensating module, work as aluminium section bar
Final position is not reaching to predeterminated position, calculates aluminium section bar length and default length difference, preset length is increased
Compensation.
5. aluminium section bar machine-shaping system as claimed in claim 1, it is characterised in that：Also include temperature control module, treated for working as
When extruding aluminium bar temperature not in extruder operating temperature range, treat extruding aluminium bar and heated up or cooled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720444353.XU CN206763620U (en) | 2017-04-25 | 2017-04-25 | A kind of aluminium section bar machine-shaping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720444353.XU CN206763620U (en) | 2017-04-25 | 2017-04-25 | A kind of aluminium section bar machine-shaping system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206763620U true CN206763620U (en) | 2017-12-19 |
Family
ID=60635513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720444353.XU Active CN206763620U (en) | 2017-04-25 | 2017-04-25 | A kind of aluminium section bar machine-shaping system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206763620U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938283A (en) * | 2017-04-25 | 2017-07-11 | 佛山市业精机械制造有限公司 | A kind of aluminium section bar machine-shaping system and method |
-
2017
- 2017-04-25 CN CN201720444353.XU patent/CN206763620U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938283A (en) * | 2017-04-25 | 2017-07-11 | 佛山市业精机械制造有限公司 | A kind of aluminium section bar machine-shaping system and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106670241A (en) | Device and method for shortening continuous tapping time interval of rolled steel production line | |
| CN105195524B (en) | A kind of cold rolling Up and down speeding tabularium thickness compensation control method | |
| CN103921065B (en) | A kind of manufacture method of automobile specified seamless steel pipe | |
| CN203766002U (en) | Online thickness detection control system of polyester optical films | |
| CN102166589B (en) | Method for producing ultrahigh-precision hard disk driving arm sections | |
| CN105521996B (en) | A kind of magnesium alloy strip hot-rolling heating rolling device and method | |
| CN105665673B (en) | A kind of continuous-cast blank method for scaling and system | |
| CN102049426A (en) | Method for controlling speed regulation of isothermal extrusion of industrial aluminum profiles for transportation | |
| CA2159161C (en) | Method for controlling the temperature of a plastic mold | |
| US8641947B2 (en) | Method and extrusion line for producing peroxide-cross-linked polyethylene pipes | |
| CN206763620U (en) | A kind of aluminium section bar machine-shaping system | |
| CN103192047A (en) | Automatic control system and control method for cooling water of crystallizer for novel continuous casting machine | |
| CN106984652A (en) | The method that finishing stand sideslip is controlled according to breakdown bar camber | |
| CN206435577U (en) | A kind of steel rolling production-line that shortens continuously is tapped the device of time interval | |
| CN104226698B (en) | A kind of strip finishing temperature feed forward control method | |
| CN105478737A (en) | Automatic pouring method and system for heat preserving furnace pouring platform | |
| CN106676436B (en) | A kind of heat-treatment furnace and heat treatment method for realizing extrusion billet temperature gradient distribution | |
| CN106938283A (en) | A kind of aluminium section bar machine-shaping system and method | |
| CN106363024A (en) | Method for setting variable target coiling temperature along full length of strip steel | |
| CN108580559A (en) | A kind of control method for material tracking | |
| EP2781335A1 (en) | Device for controlling a tempering device of a blow moulding machine and method for controlling a tempering device of a blow moulding machine | |
| CN109843546A (en) | Method and apparatus for producing plastic material | |
| CN105695705A (en) | Basic automatic rolled steel plate rapid cooling system for online solid solution treatment | |
| CN110639960B (en) | Full-automatic hot rolling steel drawing method | |
| CN204295993U (en) | The heat recovery of plastic pipe production line and control system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |