CN206747777U - A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction - Google Patents
A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction Download PDFInfo
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- CN206747777U CN206747777U CN201720516264.1U CN201720516264U CN206747777U CN 206747777 U CN206747777 U CN 206747777U CN 201720516264 U CN201720516264 U CN 201720516264U CN 206747777 U CN206747777 U CN 206747777U
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Abstract
The purpose of this utility model is to provide a kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction.The technical solution of the utility model is：It is made up of bed piece, platen drive device, platen, lathe left column, lathe right column, machine tool beam, straight line unit head sub-unit and curve unit head sub-unit, bed piece is provided with workbench first direction leading screw, the protective cover of lathe first and the protective cover of lathe second, platen bottom is provided with four guide rail of machine tool workbench, and machine tool beam is provided with machine tool beam upper rail, machine tool beam lower guideway, straight line unit head second direction leading screw and curve unit head second direction leading screw.The device is for the one-dimensional straight line welding of aluminum alloy materials and two-dimensional curve welding, ensure the stability and accuracy of Product jointing, the planer-type agitating friction for avoiding deforming in welding process welds double soldering tip equipment, reduce the unfavorable hidden danger of reactive loss or overload operation, bring obvious economy and practicality.
Description
Technical field
Agitating friction welding field is the utility model is related to, more particularly to it is a kind of for the welding of planer-type two dimension agitating friction
Double soldering tip equipment.
Background technology
Agitating friction weldering is an emerging, advanced Friction welding technique, is described as the high quality, " green of low cost
Environmental protection welding technology ".Compared with traditional welding method, there is weld strength height, welding point outward appearance to put down for agitating friction welding
It is whole, postwelding residual stress is small, deformation it is small, pollution-free, energy-efficient the advantages that.The straight line welding and curve welding of alloy product
Quality requirement is higher, it is desirable to which face of weld is smooth, good airproof performance, microstructure are uniform, does not allow gas hole defect, therefore matter occur
The alloy product welding that amount requires higher uses agitating friction weldering mostly.But current such agitating friction weldering welding equipment list
Platform welding function and device still have several drawbacks that the design function of welding equipments most of first is relatively simple, straight line welding
Equipment can be only done one-dimensional straight-line joint type welding without possessing two-dimensional curve welding function, on the contrary same level two-dimensional curve welding equipment
Although with completion welding plane two-dimensional curve and one-dimensional straight line welding function, but it is difficult to possess high-power deep seam straight line welding
Function, cause the limitation of single device welding function.If design two-dimensional curve welding and one-dimensional straight line welds two work(
Power plumb joint both with energy, it will take into account first and meet high-power one-dimensional deep seam straight line welding needs, certainly will so cause
Reactive loss when curve welds, it is both uneconomical or impracticable.At present, China can design production planer-type agitating friction weldering and set
Standby enterprise is few, only separate unit list soldering tip equipment.Want the Product processing for completing straight line welding and curve welds, can only distinguish
Purchase one-dimensional straight line welding and weld two kinds of different welding equipments with two-dimensional curve, so not only space-consuming is big but also causes to provide
Golden cost increases.
The device is that one kind has double power head operating function, and for the one-dimensional straight line welding of aluminum alloy materials and two dimension
Curve welds global function, ensures the stability and accuracy of Product jointing, and the planer-type for avoiding deforming in welding process is stirred and rubbed
Wipe the double soldering tip equipment of welding.The equipment is planer-type agitating friction soldering equipment both with the peacekeeping two dimension of double power head one, shares 8
Axle, X-axis, Y1 axles, Y2 axles, Z1 axles, Z2 axles, SP axles, C1 axles, C2 axles.Wherein Z2 axles, Y2 axles, C2 axles are parallel to Z1 axles, Y1
Second unit head of axle, C1 axles.Z1 axles, Y1 axles, C1 axles are fitted in one-dimensional straight line unit head, and its feature is main shaft water cooling
Variable-frequency motor has 60Kw great powers, realizes the aluminum alloy materials work(of penetrability agitating friction straight line welding 50mm thickness
Can, and Z2 axles, Y2 axles, C2 axles, SP axles are fitted in two-dimensional curve unit head, its feature is that main shaft passes through increased SP axles knot
Structure and performance, realize various curve agitating friction welding functions.Main shaft water-cooling frequency conversion motor has 30Kw power, has and penetrates
Property agitating friction curve welding 20mm thickness aluminum alloy materials function；X-axis is fitted in lathe bed workbench, is had in X direction
Reciprocal driving workpiece function simultaneously coordinates unit head to complete workpiece welding step.Due to one-dimensional straight line unit head and two-dimensional curve power
Head shares same workbench, therefore X-axis belongs to shared axle.
Lathe operationally, while can only have a unit head (straight line unit head sub-unit or curve unit head sub-unit)
Operation is participated in, is carried out when needing second unit head (straight line unit head sub-unit or curve unit head sub-unit) walking program of calling
, it is necessary to which the axle is changed by reference axis during welding.Geometrical axis conversion is carried out by program, can also be entered manually by button
Row geometric transformation, it is effective to be considered as current power head (straight line unit head sub-unit or curve unit head sub-unit)；In order to examine safely
Consider, when running one of unit head, another work head necessarily be in dead-center position；(straight line unit head point is total for double power head
Into with curve unit head sub-unit) feature advantage is not only in that there is separate unit dual stage equipment to have performance and function concurrently, i.e., have simultaneously
The curve for having deep tailor's part straight line welding and general thickness welds.Not only possess curve welding performance with more curve unit head,
And curve unit head can also be competent at the straight line welding of general thickness and slim sheet material, the utility model has sufficiently achieved reasonable fortune
Taken into account with, thickness, full-featured ideal effect, while also greatly reduce the unfavorable hidden danger of reactive loss or overload operation,
Bring obvious economy and practicality.
Utility model content
The purpose of this utility model, which there is provided one kind, has double power head operating function, and is directed to aluminum alloy materials one
Straight line welding and two-dimensional curve welding global function are tieed up, ensures the stability and accuracy of Product jointing, avoids becoming in welding process
The double soldering tip equipment of planer-type agitating friction welding of shape.
The technical solution of the utility model is：A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction, its
It is characterised by：By bed piece, platen drive device, platen, lathe left column, lathe right column, lathe
Crossbeam, straight line unit head sub-unit and curve unit head sub-unit composition, the platen drive device are located at machine tool
The side of body, for the platen drive device with bed piece to be fixedly connected, the platen is located at machine tool
The top of body, the platen, to be fixedly connected, are additionally provided with several lathes with bed piece on the platen
Table slide, any guide rail of machine tool workbench are located at the bottom of platen, and the one of the guide rail of machine tool workbench
With platen to be fixedly connected, opposite side and the bed piece of the guide rail of machine tool workbench are to be fixedly connected, described for side
Lathe left column is located at the side of bed piece, and for the lathe left column with bed piece to be fixedly connected, the lathe is right vertical
Post is located at the opposite side of bed piece, and for the lathe right column with bed piece to be fixedly connected, the machine tool beam is located at machine
Bed left column, the top of lathe right column, the machine tool beam is to be fixedly connected with lathe left column, lathe right column, described
Straight line unit head sub-unit is located at the top of lathe left column, and the straight line unit head sub-unit connects with machine tool beam for activity
Connect, the curve unit head sub-unit is located at the top of lathe right column, and the curve unit head sub-unit is with machine tool beam
It is flexibly connected.
Further, the bed piece is welding for steel structure part.
Further, workbench first direction leading screw, the protective cover of lathe first and lathe is additionally provided with the bed piece
Two protective covers, the workbench first direction leading screw are located at the top of bed piece, the workbench first direction leading screw and machine
For bed lathe bed to be fixedly connected, the protective cover of lathe first is located at the side of bed piece, the protective cover of lathe first and machine
For bed lathe bed to be fixedly connected, the protective cover of lathe second be located at the opposite side of bed piece, the protective cover of lathe second and
Bed piece is to be fixedly connected.
Further, the platen is casting workpiece.
Further, several guide rail of machine tool workbench are additionally provided with the platen, any platen
Guide rail is located at the bottom of platen, and side and the platen of the guide rail of machine tool workbench are to be fixedly connected, described
The opposite side of guide rail of machine tool workbench is to be fixedly connected with bed piece.
Further, the quantity of several guide rail of machine tool workbench is 4.
Further, machine tool beam upper rail, machine tool beam lower guideway, straight line unit head is additionally provided with the machine tool beam
Two direction leading screws and curve unit head second direction leading screw, the machine tool beam upper rail is located at the side of machine tool beam, described
With machine tool beam to be fixedly connected, the machine tool beam lower guideway is located under machine tool beam upper rail machine tool beam upper rail
Portion, the machine tool beam lower guideway are to be fixedly connected with machine tool beam, the straight line unit head second direction leading screw, curve power
Head second direction leading screw is between machine tool beam upper rail and machine tool beam lower guideway, the straight line unit head second direction silk
One end of thick stick and curve unit head second direction leading screw and straight line unit head sub-unit is are fixedly connected with, the straight line unit head the
The other end of two direction leading screws and curve unit head second direction leading screw is to be fixedly connected with curve unit head sub-unit.
Further, be additionally provided with the straight line unit head sub-unit straight line spindle motor, straight line unit head backboard sub-unit,
Straight line unit head backboard third direction drive device, straight line power stirring-head and straight line unit head second direction drive device, institute
The top that straight line spindle motor is located at straight line unit head sub-unit is stated, the straight line spindle motor is with straight line unit head sub-unit
It is fixedly connected, the straight line unit head backboard sub-unit is located at the side of straight line unit head sub-unit, the straight line unit head back of the body
Plate sub-unit is to be flexibly connected with machine tool beam upper rail and machine tool beam lower guideway, the straight line unit head backboard third direction
Drive device is located at the top of straight line unit head backboard sub-unit, the straight line unit head backboard third direction drive device with it is straight
For line unit head backboard sub-unit to be fixedly connected, the straight line power stirring-head is located at the bottom of straight line unit head sub-unit, institute
Straight line power stirring-head is stated with straight line unit head sub-unit to be fixedly connected, the straight line unit head second direction drive device position
In the opposite side of straight line unit head sub-unit, the straight line unit head second direction drive device is with straight line unit head sub-unit
It is fixedly connected, the straight line spindle motor is straight line dynamic head main spindle water-cooling frequency conversion motor.
Further, be additionally provided with the curve unit head sub-unit curve spindle motor, curve unit head backboard sub-unit,
Curve unit head backboard third direction drive device, curve power stirring-head and curve unit head second direction drive device, institute
The top that curve spindle motor is located at curve unit head sub-unit is stated, the curve spindle motor is with curve unit head sub-unit
It is fixedly connected, the curve unit head backboard sub-unit is located at the side of curve unit head sub-unit, the curve unit head back of the body
Plate sub-unit is to be flexibly connected with machine tool beam upper rail and machine tool beam lower guideway, the curve unit head backboard third direction
Drive device is located at the top of curve unit head backboard sub-unit, the curve unit head backboard third direction drive device and song
For line unit head backboard sub-unit to be fixedly connected, the curve power stirring-head is located at the bottom of curve unit head sub-unit, institute
Curve power stirring-head is stated with curve unit head sub-unit to be fixedly connected, the curve unit head second direction drive device position
In the opposite side of curve unit head sub-unit, the curve unit head second direction drive device is with curve unit head sub-unit
It is fixedly connected, the curve spindle motor is curve dynamic head main spindle water-cooling frequency conversion motor.
The beneficial effects of the utility model are：The device is that one kind has double power head operating function, and is directed to aluminium
The one-dimensional straight line welding of alloy material and two-dimensional curve welding global function, ensure the stability and accuracy of Product jointing, avoid welding
The double soldering tip equipment of planer-type agitating friction welding deformed in termination process.The equipment is dragon both with the peacekeeping two dimension of double power head one
Gate-type agitating friction soldering equipment, share 8 axles, X-axis, Y1 axles, Y2 axles, Z1 axles, Z2 axles, SP axles, C1 axles, C2 axles.Wherein Z2 axles,
Y2 axles, C2 axles be parallel to Z1 axles, Y1 axles, C1 axles second unit head.Z1 axles, Y1 axles, C1 axles fit in one-dimensional straight line and moved
In power head, its feature is that main shaft water-cooling frequency conversion motor has 60Kw great powers, realizes the weldering of penetrability agitating friction straight line
The aluminum alloy materials function of 50mm thickness is connect, and Z2 axles, Y2 axles, C2 axles, SP axles are fitted in two-dimensional curve unit head, its feature
It is that main shaft by increased SP axle construction and performance, realizes various curve agitating friction welding functions.Main shaft water cooling frequency conversion
Motor has 30Kw power, has the aluminum alloy materials function of penetrability agitating friction curve welding 20mm thickness；X-axis fits in
In lathe bed workbench, there is in X direction back and forth driving workpiece function and coordinate unit head to complete workpiece welding step.Due to one-dimensional
Straight line unit head and two-dimensional curve unit head share same workbench, therefore X-axis belongs to shared axle.
Lathe operationally, while can only have a unit head (straight line unit head sub-unit or curve unit head sub-unit)
Operation is participated in, is carried out when needing second unit head (straight line unit head sub-unit or curve unit head sub-unit) walking program of calling
, it is necessary to which the axle is changed by reference axis during welding.Geometrical axis conversion is carried out by program, can also be entered manually by button
Row geometric transformation, it is effective to be considered as current power head (straight line unit head sub-unit or curve unit head sub-unit)；In order to examine safely
Consider, when running one of unit head, another work head necessarily be in dead-center position；(straight line unit head point is total for double power head
Into with curve unit head sub-unit) feature advantage is not only in that there is separate unit dual stage equipment to have performance and function concurrently, i.e., have simultaneously
The curve for having deep tailor's part straight line welding and general thickness welds.Not only possess curve welding performance with more curve unit head,
And curve unit head can also be competent at the straight line welding of general thickness and slim sheet material, the utility model has sufficiently achieved reasonable fortune
Taken into account with, thickness, full-featured ideal effect, while also greatly reduce the unfavorable hidden danger of reactive loss or overload operation,
Bring obvious economy and practicality.
Brief description of the drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is side view of the present utility model.
Fig. 3 is top view of the present utility model.
Wherein：1st, bed piece 2, workbench first direction leading screw
3rd, the first protective cover of lathe 4, the protective cover of lathe second
5th, platen drive device 6, platen
7th, guide rail of machine tool workbench 8, lathe left column
9th, lathe right column 10, machine tool beam
11st, machine tool beam upper rail 12, machine tool beam lower guideway
13rd, straight line unit head second direction leading screw 14, curve unit head second direction leading screw
15th, straight line unit head sub-unit 16, straight line spindle motor
17th, straight line unit head backboard sub-unit 18, straight line unit head backboard third direction drive device
19th, straight line power stirring-head 20, straight line unit head second direction drive device
21st, curve unit head sub-unit 22, curve spindle motor
23rd, curve unit head backboard sub-unit 24, curve unit head backboard third direction drive device
25th, curve power stirring-head 26, curve unit head second direction drive device
Embodiment
Brief description is made to specific embodiment of the present utility model below in conjunction with the accompanying drawings.
A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction, its feature exist as shown in Figure 1, Figure 2, Figure 3 shows
In：It is horizontal by bed piece 1, platen drive device 5, platen 6, lathe left column 8, lathe right column 9, lathe
Beam 10, straight line unit head sub-unit 15 and curve unit head sub-unit 21 are formed, and workbench is additionally provided with the bed piece 1
One direction leading screw 2, the first protective cover of lathe 3 and the second protective cover of lathe 4, the workbench first direction leading screw 2 are located at lathe
The top of lathe bed 1, the workbench first direction leading screw 2 are to be fixedly connected with bed piece 1, first protective cover of lathe 3
Positioned at the side of bed piece 1, with bed piece 1 to be fixedly connected, the lathe second protects first protective cover of lathe 3
Cover 4 is located at the opposite side of bed piece 1, and second protective cover of lathe 4 is to be fixedly connected with bed piece 1, the lathe worker
Make the side that platform drive device 5 is located at bed piece 1, the platen drive device 5 connects with bed piece 1 to be fixed
Connect, the platen 6 is located at the top of bed piece 1, and the platen 6 is to be fixedly connected with bed piece 1, institute
State and several guide rail of machine tool workbench 7 are additionally provided with platen 6, any guide rail of machine tool workbench 7 is located at lathe worker
Make the bottom of platform 6, with platen 6 to be fixedly connected, the platen is led for the side of the guide rail of machine tool workbench 7
For the opposite side of rail 7 with bed piece 1 to be fixedly connected, the lathe left column 8 is located at the side of bed piece 1, the lathe
For left column 8 with bed piece 1 to be fixedly connected, the lathe right column 9 is located at the opposite side of bed piece 1, and the lathe is right
For column 9 with bed piece 1 to be fixedly connected, the machine tool beam 10 is located at lathe left column 8, the top of lathe right column 9, institute
Machine tool beam 10 is stated with lathe left column 8, lathe right column 9 to be fixedly connected, lathe horizontal stroke is additionally provided with the machine tool beam 10
Beam upper rail 11, machine tool beam lower guideway 12, straight line unit head second direction leading screw 13 and curve unit head second direction leading screw
14, the machine tool beam upper rail 11 is located at the side of machine tool beam 10, the machine tool beam upper rail 11 and machine tool beam 10
To be fixedly connected, the machine tool beam lower guideway 12 is located at the bottom of machine tool beam upper rail 11, the machine tool beam lower guideway
12 with machine tool beam 10 to be fixedly connected, the straight line unit head second direction leading screw 13, curve unit head second direction leading screw
14 between machine tool beam upper rail 11 and machine tool beam lower guideway 12, the straight line unit head second direction leading screw 13 and song
One end of line unit head second direction leading screw 14 is to be fixedly connected with straight line unit head sub-unit 15, the straight line unit head second
The other end of direction leading screw 13 and curve unit head second direction leading screw 14 is to be fixedly connected with curve unit head sub-unit 21, institute
State the top that straight line unit head sub-unit 15 is located at lathe left column 8, the straight line unit head sub-unit 15 and machine tool beam 10
To be flexibly connected, straight line spindle motor 16, straight line unit head backboard sub-unit are additionally provided with the straight line unit head sub-unit 15
17th, straight line unit head backboard third direction drive device 18, straight line power stirring-head 19 and the driving of straight line unit head second direction
Device 20, the straight line spindle motor 16 are located at the top of straight line unit head sub-unit 15, the straight line spindle motor 16 with it is straight
For line unit head sub-unit 15 to be fixedly connected, the straight line unit head backboard sub-unit 17 is located at straight line unit head sub-unit 15
Side, the straight line unit head backboard sub-unit 17 connect with machine tool beam upper rail 11 and machine tool beam lower guideway 12 for activity
Connect, the straight line unit head backboard third direction drive device 18 is located at the top of straight line unit head backboard sub-unit 17, described
With straight line unit head backboard sub-unit 17 to be fixedly connected, the straight line moves straight line unit head backboard third direction drive device 18
Power stirring-head 19 is located at the bottom of straight line unit head sub-unit 15, the straight line power stirring-head 19 and straight line unit head sub-unit
15 is are fixedly connected with, and the straight line unit head second direction drive device 20 is located at the opposite side of straight line unit head sub-unit 15,
The straight line unit head second direction drive device 20 is to be fixedly connected with straight line unit head sub-unit 15, the curve unit head
Sub-unit 21 is located at the top of lathe right column 9, and the curve unit head sub-unit 21 is to be flexibly connected with machine tool beam 10, institute
State and curve spindle motor 22, curve unit head backboard sub-unit 23, curve unit head are additionally provided with curve unit head sub-unit 21
Backboard third direction drive device 24, curve power stirring-head 25 and curve unit head second direction drive device 26, the song
Line spindle motor 22 is located at the top of curve unit head sub-unit 21, the curve spindle motor 22 and curve unit head sub-unit
21 is are fixedly connected with, and the curve unit head backboard sub-unit 23 is located at the side of curve unit head sub-unit 21, the curve
Unit head backboard sub-unit 23 is to be flexibly connected with machine tool beam upper rail 11 and machine tool beam lower guideway 12, the curve power
Head backboard third direction drive device 24 is located at the top of curve unit head backboard sub-unit 23, the curve unit head backboard the
Three direction drive devices 24 are with curve unit head backboard sub-unit 23 to be fixedly connected, and the curve power stirring-head 25 is positioned at song
The bottom of line unit head sub-unit 21, the curve power stirring-head 25 are to be fixedly connected with curve unit head sub-unit 21, institute
State the opposite side that curve unit head second direction drive device 26 is located at curve unit head sub-unit 21, the curve unit head
Two direction drive devices 26 are to be fixedly connected with curve unit head sub-unit 21.The bed piece 1 is welding for steel structure part.Institute
It is casting workpiece to state platen 6.The quantity of several guide rail of machine tool workbench 7 is 4.The straight line spindle motor
16 be straight line dynamic head main spindle water-cooling frequency conversion motor.The curve spindle motor 22 is curve dynamic head main spindle water cooling variable-frequency electric
Machine.
Working method：The device is that one kind has double power head operating function, and is directed to the one-dimensional straight line of aluminum alloy materials
Welding and two-dimensional curve welding global function, ensure the stability and accuracy of Product jointing, avoid the dragon deformed in welding process
The double soldering tip equipment of gate-type agitating friction welding.The bed piece 1 of the device is welding structural element, to ensure that operating accuracy needs to eliminate
Welding stress, it is arranged in the middle part of lathe left and right pillar, four guide rail of machine tool workbench 7 is housed on lathe bed, in line slideway
Between X is installed to Leadscrew drive system, steel plate protective cover is installed to ensure line slideway and the more stable operation of leading screw on lathe bed；Machine
Bed workbench 6 is cast member, is arranged in lathe bed top.Workbench two bottom sides work equipped with 16 sliding blocks and four lathes
Platform guide rail 7 is connected, and affixed feed screw nut is connected with lathe bed X to leading screw among workbench bottom, realizes workbench along lathe bed X forward
After run；Lathe left column 8 and lathe right column 9 are welding structural element, and are arranged at left and right sides of bed piece.Lathe or so
Column bottom is affixed with lathe bed both sides respectively, affixed with crossbeam bottom respectively at the top of lathe left and right pillar, forms gantry tectosome；
Machine tool beam 10 is similarly welding structural element, is arranged in above lathe.Machine tool beam two bottom sides are respectively with lathe or so
Affixed at the top of column, the anterior both sides up and down of machine tool beam are provided with line slideway, in addition, being additionally provided with lathe on machine tool beam 10
Crossbeam upper rail 11, machine tool beam lower guideway 12, straight line unit head second direction leading screw 13 and curve unit head second direction silk
Thick stick 14；Straight line spindle motor 16 uses straight line dynamic head main spindle water-cooling frequency conversion motor, and running power can reach 60Kw, installed in straight
The top of line unit head sub-unit 15；Curve spindle motor 22 uses curve dynamic head main spindle water-cooling frequency conversion motor, running power
30Kw is can reach, installed in the top of curve unit head sub-unit 21；Straight line spindle motor 16 and curve spindle motor 22 are true
Protect powerful power of motor radiating effect to radiate using Water-cooling circulating, main shaft stepless time adjustment can be realized by frequency conversion.
Workbench first direction leading screw 2 on the device platen 6 is that X is run by workbench servomotor forwards, backwards
Connection reducer driving ball-screw rotation, drives the affixed feed screw nut in workbench bottom, makes workbench left along bed piece
Right two wood side-guides realize that X is connected on straight line unit head backboard sub-unit 17 to operation straight line unit head, along Y-direction or so operation by
The ball-screw rotation of servomotor connection reducer driving straight line unit head backboard sub-unit 17 among machine tool beam,
The feed screw nut at the rear portion of straight line unit head backboard sub-unit 17 is driven, makes straight line unit head backboard sub-unit 17 and straight line unit head
Both sides line slide rail realizes that Y-direction is run above and below along machine tool beam；Similarly, straight line unit head Z-direction is run by installed in straight line up and down
Servomotor connection reducer driving ball-screw rotation in front of unit head backboard, drives the affixed leading screw of straight line power back of head
Nut, straight line unit head is set to realize that Z-direction is run along slide rail at left and right sides of straight line unit head backboard；Curve unit head is then connected to
On curve unit head backboard sub-unit 23, connected and slowed down by the servomotor among machine tool beam along Y-direction or so operation
The ball-screw of device driving curve unit head backboard sub-unit 23 rotates, the leading screw with the rear portion of moving curve unit head backboard sub-unit 23
Nut, curve unit head backboard sub-unit 23 is set to realize that Y-direction is transported along both sides line slide rail above and below machine tool beam with curve unit head
OK；Curve unit head Z-direction is run by installed in servomotor connection reducer driving ball in front of curve unit head backboard up and down
Leading screw rotates, and with the affixed feed screw nut in moving curve unit head rear portion, makes curve unit head along curve unit head backboard or so two
Wood side-guide realizes that Z-direction is run；Straight line dynamic head main spindle stirs rotating operation and connected by straight line dynamic head main spindle water-cooling frequency conversion motor
Constant-velocity transmission shaft drives straight line dynamic head main spindle rotating operation；Curve dynamic head main spindle stirs rotating operation by curve unit head master
Axle water-cooling frequency conversion motor connects constant-velocity transmission shaft driving curve dynamic head main spindle rotating operation；Curve dynamic head main spindle angle is synchronous
Transformation operation realizes the synchronously transformation operation of curve dynamic head main spindle angle by servomotor connection reducer driving rotary reducer.
Operating procedure is divided into three phases, that is, preparation of starting shooting, equipment operation phase, equipment shutdown work.
First, start preparation：
1st, after the main power line and electric power system of platen drive device 5 connect, confirm that bottom line is connected with zero line
It is errorless, you can upper electricity.
2nd, the battery main switch in platen drive device 5 is gone on the position of " 0N ", makes device power.
3rd, after operation interface start completion, emergency stop switch is unclamped, presses system start button and reset key, system electrification
It is enabled.
2nd, the equipment method of operation：
1st, lathe power supply is connected.System enters the process operation area method of operation after starting, and referring back to point, exists for lathe
Configuration processor is prepared under automated manner, while is measured cutter, measurement workpiece using systemic-function and defined in program and fitted
Zero migration.
2nd, lathe is debugged, you can trigger the fortune on lathe manually by defined button and handwheel in Machine-Tool Control plate face
It is dynamic.
3rd, axle positions, you can axle is moved into specific position, to perform simple process operation.
Manual moving coordinate axle when the 4th, breaking in a program, in addition, except realizing the fortune of axle by operating the JOG keys of plate face
It is dynamic outer, it can also realize that motion positions of axle etc. operate by general handwheel.
5th, in welding process, for adjust stirring-head intrusion, can taking human as progress axle biasing,
Its method is as follows：
A. perform handheld unit to be automatically brought into operation, allow program to behave.
B. according to display window, key corresponding to Z is selected to press.
C. handwheel selection key is pressed, selects appropriate hand pulse multiplying power.
D. needing, by under Z-direction or when shifting up, to pin enabled switch, by Manual pulse generator to positive or negative side
To a pulse, the shake at a slow speed of pulse, Z will upwards, the position movement of biased downward pulse equivalency.
E. after bias capability has been used, as long as push mode key, bias capability are cancelled.
If F. cancelling the offset value between workpiece coordinate system and lathe coordinate system, instruction can be added in a program.
3rd, equipment shutdown procedures：
, it is necessary to which equipment is shut down after equipment is fully completed welding processing and operation, its shutdown procedures is as follows：
1st, check whether each axle motion terminates.
2nd, equipment is opened in home and cancels each axle and enabled, press the scram button on control panel.
3rd, system is fully powered-off, and the knob selecting switch in control rack is gone on the position of " OFF ".
The equipment is planer-type agitating friction soldering equipment both with the peacekeeping two dimension of double power head one, shares 8 axles, X-axis, Y1
Axle, Y2 axles, Z1 axles, Z2 axles, SP axles, C1 axles, C2 axles.Wherein Z2 axles, Y2 axles, C2 axles be parallel to Z1 axles, Y1 axles, C1 axles the
Two unit heads.Workbench first direction leading screw 2 therein is X-direction leading screw, and straight line unit head second direction leading screw 13 is straight
Line unit head Y-direction leading screw, curve unit head second direction leading screw 14 be curve unit head Y-direction leading screw, straight line unit head backboard
Third direction drive device 18 is straight line unit head backboard Z-direction drive device, and straight line unit head second direction drive device 20 is
Straight line unit head Y-direction drive device, curve unit head backboard third direction drive device 24 are curve unit head Z-direction driving dress
Put, curve unit head second direction drive device 26 is curve unit head Y-direction drive device, and Z1 axles, Y1 axles, C1 axles fit in one
Tie up in straight line unit head, its feature is that main shaft water-cooling frequency conversion motor has 60Kw great powers, realizes penetrability stirring and rubs
The aluminum alloy materials function of straight line welding 50mm thickness is wiped, and Z2 axles, Y2 axles, C2 axles, SP axles fit in two-dimensional curve unit head
In, its feature is that main shaft by increased SP axle construction and performance, realizes various curve agitating friction welding functions.Main shaft
Water-cooling frequency conversion motor has 30Kw power, has the aluminum alloy materials function of penetrability agitating friction curve welding 20mm thickness；X
Axle is fitted in lathe bed workbench, is had in X direction back and forth driving workpiece function and is coordinated unit head to complete workpiece welding step.
Because one-dimensional straight line unit head and two-dimensional curve unit head share same workbench, therefore X-axis belongs to shared axle.
Lathe operationally, while can only have a unit head (straight line unit head sub-unit 15 or curve unit head point are total
Into 21) participate in operation, when need call second unit head (straight line unit head sub-unit 15 or curve unit head sub-unit 21)
, it is necessary to which the axle is changed by reference axis when walking program is welded.Geometrical axis conversion is carried out by program, can also be passed through
Button carries out geometric transformation manually, and being considered as current power head (straight line unit head sub-unit 15 or curve unit head sub-unit 21) has
Effect.For security consideration, when running one of unit head, another work head necessarily be in dead-center position.
Double power head (straight line unit head sub-unit 15 and curve unit head sub-unit 21) feature advantage is not only in that separate unit
Performance and function are had concurrently with dual stage equipment, i.e., the curve simultaneously with deep tailor's part straight line welding and general thickness welds.More
Not only possesses curve welding performance with curve unit head, and curve unit head can also be competent at general thickness and slim sheet material
Straight line welds, the ideal effect that the utility model has sufficiently achieved reasonable utilization, thickness is taken into account, full-featured, while also significantly
Reduce the unfavorable hidden danger of reactive loss or overload operation, bring obvious economy and practicality.
One embodiment of the present utility model is described in detail above, but the content is only of the present utility model
Preferred embodiment, it is impossible to be considered as being used to limit practical range of the present utility model.It is all to be made according to present utility model application scope
Equivalent change with improve etc., all should still belong within patent covering scope of the present utility model.
Claims (9)
- A kind of 1. double soldering tip equipment for the welding of planer-type two dimension agitating friction, it is characterised in that：By bed piece, lathe worker Make platform drive device, platen, lathe left column, lathe right column, machine tool beam, straight line unit head sub-unit and curve Unit head sub-unit forms, and the platen drive device is located at the side of bed piece, the platen driving For device with bed piece to be fixedly connected, the platen is located at the top of bed piece, the platen and machine Bed lathe bed is additionally provided with several guide rail of machine tool workbench, any lathe work to be fixedly connected on the platen Platform guide rail is located at the bottom of platen, and side and the platen of the guide rail of machine tool workbench are to be fixedly connected, institute It is to be fixedly connected to state the opposite side of guide rail of machine tool workbench and bed piece, and the lathe left column is located at the one of bed piece Side, for the lathe left column with bed piece to be fixedly connected, the lathe right column is located at the opposite side of bed piece, described For lathe right column with bed piece to be fixedly connected, the machine tool beam is located at lathe left column, the top of lathe right column, institute Machine tool beam is stated with lathe left column, lathe right column to be fixedly connected, it is left vertical that the straight line unit head sub-unit is located at lathe The top of post, for the straight line unit head sub-unit with machine tool beam to be flexibly connected, the curve unit head sub-unit is located at machine The top of bed right column, the curve unit head sub-unit are to be flexibly connected with machine tool beam.
- A kind of 2. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： The bed piece is welding for steel structure part.
- A kind of 3. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： Workbench first direction leading screw, the protective cover of lathe first and the protective cover of lathe second, the work are additionally provided with the bed piece Make the top that platform first direction leading screw is located at bed piece, the workbench first direction leading screw connects with bed piece to be fixed Connect, the protective cover of lathe first is located at the side of bed piece, and the protective cover of lathe first connects with bed piece to be fixed Connect, the protective cover of lathe second is located at the opposite side of bed piece, and the protective cover of lathe second is fixation with bed piece Connection.
- A kind of 4. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： The platen is casting workpiece.
- A kind of 5. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： Several guide rail of machine tool workbench are additionally provided with the platen, any guide rail of machine tool workbench is located at lathe work The bottom of platform, side and the platen of the guide rail of machine tool workbench are to be fixedly connected, the guide rail of machine tool workbench Opposite side is to be fixedly connected with bed piece.
- A kind of 6. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 5, it is characterised in that： The quantity of several guide rail of machine tool workbench is 4.
- A kind of 7. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： Machine tool beam upper rail, machine tool beam lower guideway, straight line unit head second direction leading screw and song are additionally provided with the machine tool beam Line unit head second direction leading screw, the machine tool beam upper rail are located at the side of machine tool beam, the machine tool beam upper rail With machine tool beam to be fixedly connected, the machine tool beam lower guideway is located at the bottom of machine tool beam upper rail, the machine tool beam Lower guideway is to be fixedly connected with machine tool beam, the straight line unit head second direction leading screw, curve unit head second direction leading screw Between machine tool beam upper rail and machine tool beam lower guideway, the straight line unit head second direction leading screw and curve unit head One end of second direction leading screw is to be fixedly connected with straight line unit head sub-unit, the straight line unit head second direction leading screw and song The other end of line unit head second direction leading screw is to be fixedly connected with curve unit head sub-unit.
- A kind of 8. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： Straight line spindle motor, straight line unit head backboard sub-unit, straight line unit head backboard are additionally provided with the straight line unit head sub-unit Third direction drive device, straight line power stirring-head and straight line unit head second direction drive device, the straight line spindle motor Positioned at the top of straight line unit head sub-unit, the straight line spindle motor is to be fixedly connected with straight line unit head sub-unit, described Straight line unit head backboard sub-unit is located at the side of straight line unit head sub-unit, the straight line unit head backboard sub-unit and lathe Crossbeam upper rail and machine tool beam lower guideway is are flexibly connected, and the straight line unit head backboard third direction drive device is positioned at straight The top of line unit head backboard sub-unit, the straight line unit head backboard third direction drive device and straight line unit head backboard point For assembly to be fixedly connected, the straight line power stirring-head is located at the bottom of straight line unit head sub-unit, the straight line power stirring For head with straight line unit head sub-unit to be fixedly connected, the straight line unit head second direction drive device is located at straight line unit head point The opposite side of assembly, the straight line unit head second direction drive device is to be fixedly connected with straight line unit head sub-unit, described Straight line spindle motor is straight line dynamic head main spindle water-cooling frequency conversion motor.
- A kind of 9. double soldering tip equipment for the welding of planer-type two dimension agitating friction according to claim 1, it is characterised in that： Curve spindle motor, curve unit head backboard sub-unit, curve unit head backboard are additionally provided with the curve unit head sub-unit Third direction drive device, curve power stirring-head and curve unit head second direction drive device, the curve spindle motor Positioned at the top of curve unit head sub-unit, the curve spindle motor is to be fixedly connected with curve unit head sub-unit, described Curve unit head backboard sub-unit is located at the side of curve unit head sub-unit, the curve unit head backboard sub-unit and lathe Crossbeam upper rail and machine tool beam lower guideway is are flexibly connected, and the curve unit head backboard third direction drive device is positioned at song The top of line unit head backboard sub-unit, the curve unit head backboard third direction drive device and curve unit head backboard point For assembly to be fixedly connected, the curve power stirring-head is located at the bottom of curve unit head sub-unit, the curve power stirring For head with curve unit head sub-unit to be fixedly connected, the curve unit head second direction drive device is located at curve unit head point The opposite side of assembly, the curve unit head second direction drive device is to be fixedly connected with curve unit head sub-unit, described Curve spindle motor is curve dynamic head main spindle water-cooling frequency conversion motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720516264.1U CN206747777U (en) | 2017-05-10 | 2017-05-10 | A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720516264.1U CN206747777U (en) | 2017-05-10 | 2017-05-10 | A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206747777U true CN206747777U (en) | 2017-12-15 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720516264.1U Expired - Fee Related CN206747777U (en) | 2017-05-10 | 2017-05-10 | A kind of double soldering tip equipment for the welding of planer-type two dimension agitating friction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206747777U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788444A (en) * | 2018-08-09 | 2018-11-13 | 湖南文理学院 | A kind of series-parallel robot agitating friction soldering equipment |
| CN109590599A (en) * | 2018-12-30 | 2019-04-09 | 东莞材料基因高等理工研究院 | A kind of double end Friction Stir Welding device and method |
| CN110202253A (en) * | 2019-07-08 | 2019-09-06 | 天津市庚信达铝业有限公司 | A kind of agitating friction weldering clamping device and three-dimensional welding equipment |
| CN111843179A (en) * | 2020-07-30 | 2020-10-30 | 北京赛福斯特技术有限公司 | Multi-machine-head moving gantry friction stir welding device |
-
2017
- 2017-05-10 CN CN201720516264.1U patent/CN206747777U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788444A (en) * | 2018-08-09 | 2018-11-13 | 湖南文理学院 | A kind of series-parallel robot agitating friction soldering equipment |
| CN109590599A (en) * | 2018-12-30 | 2019-04-09 | 东莞材料基因高等理工研究院 | A kind of double end Friction Stir Welding device and method |
| CN110202253A (en) * | 2019-07-08 | 2019-09-06 | 天津市庚信达铝业有限公司 | A kind of agitating friction weldering clamping device and three-dimensional welding equipment |
| CN111843179A (en) * | 2020-07-30 | 2020-10-30 | 北京赛福斯特技术有限公司 | Multi-machine-head moving gantry friction stir welding device |
| CN111843179B (en) * | 2020-07-30 | 2022-03-15 | 北京赛福斯特技术有限公司 | Multi-machine-head moving gantry friction stir welding device |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20171215 Termination date: 20200510 |