CN206715889U - A wood pellet molding machine - Google Patents
A wood pellet molding machine Download PDFInfo
- Publication number
- CN206715889U CN206715889U CN201720197908.5U CN201720197908U CN206715889U CN 206715889 U CN206715889 U CN 206715889U CN 201720197908 U CN201720197908 U CN 201720197908U CN 206715889 U CN206715889 U CN 206715889U
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- forming machine
- extrusion
- particle
- particle forming
- screw
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- 239000008188 pellet Substances 0.000 title claims description 18
- 239000002023 wood Substances 0.000 title claims description 12
- 238000000465 moulding Methods 0.000 title description 17
- 238000001125 extrusion Methods 0.000 claims abstract description 46
- 239000002245 particle Substances 0.000 claims abstract description 34
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000000446 fuel Substances 0.000 abstract description 9
- 239000002994 raw material Substances 0.000 abstract description 9
- 229920005610 lignin Polymers 0.000 abstract description 7
- 239000000428 dust Substances 0.000 abstract description 6
- 239000008187 granular material Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Solid Fuels And Fuel-Associated Substances (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及机械设备技术领域,具体为一种木屑颗粒成型机。The utility model relates to the technical field of mechanical equipment, in particular to a sawdust particle molding machine.
背景技术Background technique
木屑是指木头加工时留下的锯末、刨花粉料,可用来做燃料和轻骨填充料,或是再复合成人造板,如中纤板;而现有木屑的加工大多采用环模压辊式颗粒成型机进行制备,但由于环模压辊式颗粒成型机制备的产品耐湿性较差,遇水容易松散,而且设备的能耗较高,模具磨损较为严重,使得维护成本极高,无法满足加工成碳化燃料的需求。Sawdust refers to the sawdust and shaving powder left over from wood processing, which can be used as fuel and light bone filler, or recombined into wood-based panels, such as MDF; and most of the existing wood chips are processed by ring mold rollers. However, due to the poor moisture resistance of the products prepared by the ring die press roller pellet forming machine, it is easy to loosen when exposed to water, and the energy consumption of the equipment is high, and the wear of the mold is serious, which makes the maintenance cost extremely high and cannot meet the processing requirements. demand for carbonized fuels.
实用新型内容Utility model content
本实用新型的目的在于提供一种木屑颗粒成型机,具备生产连续性好、产品密度高、热值高、以及适合加工成碳化燃料的优点,解决了现有环模压辊式颗粒成型机制备的产品耐湿性较差,遇水容易松散,而且设备的能耗较高,模具磨损较为严重,使得维护成本极高,无法满足加工成碳化燃料的需求的问题。The purpose of the utility model is to provide a sawdust pellet molding machine, which has the advantages of good production continuity, high product density, high calorific value, and is suitable for processing into carbonized fuel, and solves the problems of the existing ring mold pressure roller pellet molding machine. The product has poor moisture resistance, is easy to loose when exposed to water, and the energy consumption of the equipment is high, and the mold wear is serious, which makes the maintenance cost extremely high and cannot meet the needs of processing into carbonized fuel.
为实现上述目的,本实用新型提供如下技术方案:一种木屑颗粒成型机,包括底座平台,所述底座平台的上端的固定安装有减速电机和颗粒成型机,并且减速电机一端的输出轴插入颗粒成型机的内部,颗粒成型机的内部为空腔,空腔中固定安装有螺旋挤压装置和颗粒成型装置,螺旋挤压装置与颗粒成型装置之间通过固定螺栓固定连接,螺旋挤压装置由螺杆和螺旋叶片组成,所述螺杆的一端通过连轴器与输出轴固定连接,螺杆的另一端延伸至颗粒成型装置的内部,所述螺旋叶片环绕在螺杆的外部,并通过点焊焊接在螺杆上,所述颗粒成型装置的内部为挤压腔室,并且挤压腔室的一端还固定安装有挤出模具,所述挤出模具通过固定螺栓固定安装在颗粒成型装置一端的外壁上,并且挤出模具的内壁上还开设有挤出孔槽,所述挤出孔槽为圆柱体结构,并等距的分布在挤出模具的内壁上,挤压腔室内还固定安装有加热线圈,所述加热线圈分别固定安装于挤压腔室上下两端的内壁上,并通过电源线与外部电源电性连接,挤出模具的一端还固定连接有转轴,并且转轴上还固定安装有切刀,所述切刀套装在转轴上,并通过螺丝螺孔固定。In order to achieve the above purpose, the utility model provides the following technical solutions: a sawdust pellet molding machine, including a base platform, a geared motor and a pellet molding machine are fixedly installed on the upper end of the base platform, and the output shaft at one end of the geared motor is inserted into the pellets Inside the molding machine, the inside of the particle molding machine is a cavity, in which a screw extruding device and a particle forming device are fixedly installed, and the screw extruding device and the particle forming device are fixedly connected by fixing bolts, and the screw extruding device consists of Composed of a screw and a helical blade, one end of the screw is fixedly connected to the output shaft through a coupling, the other end of the screw extends to the inside of the pellet forming device, the helical blade surrounds the outside of the screw and is welded to the screw by spot welding Above, the interior of the particle forming device is an extrusion chamber, and one end of the extrusion chamber is also fixedly installed with an extrusion die, and the extrusion die is fixedly installed on the outer wall of one end of the particle forming device through fixing bolts, and The inner wall of the extrusion die is also provided with extrusion slots, the extrusion slots are cylindrical structures, and are equidistantly distributed on the inner wall of the extrusion die, and heating coils are fixedly installed in the extrusion chamber. The above-mentioned heating coils are respectively fixedly installed on the inner walls of the upper and lower ends of the extrusion chamber, and are electrically connected to an external power supply through a power cord. One end of the extrusion die is also fixedly connected to a rotating shaft, and a cutter is also fixedly installed on the rotating shaft. The cutter is set on the rotating shaft and fixed through the screw hole.
优选的,所述颗粒成型机的上端固定安装有输料斗和驱动电机。Preferably, a hopper and a drive motor are fixedly installed on the upper end of the granule molding machine.
优选的,所述螺旋挤压装置的上端还固定安装有输料管,并且通过输料管与输料斗固定连接。Preferably, a feeding pipe is fixedly installed on the upper end of the screw extrusion device, and is fixedly connected to the feeding hopper through the feeding pipe.
优选的,所述颗粒成型机两侧的外壁上还固定安装有防尘网。Preferably, dust-proof nets are also fixedly installed on the outer walls on both sides of the particle molding machine.
优选的,所述转轴的一端与驱动电机固定连接。Preferably, one end of the rotating shaft is fixedly connected to the driving motor.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型的木屑颗粒成型机,当粉碎的木屑原料从输料斗流入螺旋挤压装置,在螺杆与螺旋叶片的作用下被推入颗粒成型装置内,颗粒成型装置内的加热线圈则将木屑原料中的木质素加热到软化状态,木屑原料在不断的挤压作用和软化木质素产生的胶粘作用下粘黏,并从挤出模具的挤出孔槽中源源不断地送出;整个生产过程不间断运行,产品出产量高,并且成品质量好、热值高,充分满足加工成碳化燃料的需求。In the sawdust granule forming machine of the utility model, when the crushed sawdust raw material flows into the screw extruding device from the hopper, it is pushed into the particle forming device under the action of the screw rod and the spiral blade, and the heating coil in the particle forming device turns the wood chip raw material The lignin in the process is heated to a softened state, and the sawdust raw material is sticky under the continuous extrusion and the glue produced by the softened lignin, and is continuously sent out from the extrusion hole groove of the extrusion die; the whole production process does not Intermittent operation, high product output, good quality and high calorific value, fully meet the needs of processing into carbonized fuel.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型颗粒成型机内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the particle molding machine of the present invention.
图中:1底座平台、2减速电机、21输出轴、3颗粒成型机、4螺旋挤压装置、41输料管、5螺杆、6螺旋叶片、7连轴器、8颗粒成型装置、9挤压腔室、10挤出模具、11挤出孔槽、12热线圈、13转轴、14切刀、15输料斗、16驱动电机、17防尘网。In the figure: 1 base platform, 2 geared motor, 21 output shaft, 3 granule forming machine, 4 screw extruding device, 41 feeding pipe, 5 screw, 6 helical blade, 7 coupling, 8 granule forming device, 9 extrusion Pressure chamber, 10 extrusion die, 11 extrusion hole, 12 heating coil, 13 rotating shaft, 14 cutter, 15 hopper, 16 driving motor, 17 dustproof net.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1和图2,一种木屑颗粒成型机,包括底座平台1,底座平台1的上端的固定安装有减速电机2和颗粒成型机3,并且减速电机2一端的输出轴21插入颗粒成型机3的内部,颗粒成型机3的内部为空腔,空腔中固定安装有螺旋挤压装置4和颗粒成型装置8,螺旋挤压装置4与颗粒成型装置8之间通过固定螺栓固定连接,并且螺旋挤压装置4的上端还固定安装有输料管41,并且通过输料管41与输料斗15固定连接,螺旋挤压装置4由螺杆5和螺旋叶片6组成,螺杆5的一端通过连轴器7与输出轴21固定连接,螺杆的另一端延伸至颗粒成型装置8的内部,螺旋叶片6环绕在螺杆5的外部,并通过点焊焊接在螺杆5上,过减速电机2带动输出轴21转动,从而带动螺杆5,使木屑在螺杆5与螺旋叶片6的作用下被推入颗粒成型装置8内,颗粒成型装置8的内部为挤压腔室9,并且挤压腔室9的一端还固定安装有挤出模具10,挤出模具10通过固定螺栓固定安装在颗粒成型装置8一端的外壁上,并且挤出模具10的内壁上还开设有挤出孔槽11,挤出孔槽11为圆柱体结构,并等距的分布在挤出模具10的内壁上,挤压腔室9内还固定安装有加热线圈12,加热线圈12分别固定安装于挤压腔室9上下两端的内壁上,并通过电源线与外部电源电性连接,通过加热线圈12对木屑加热产生木质素,使木屑软化,挤出模具10的一端还固定连接有转轴13,并且转轴13上还固定安装有切刀14,转轴13的一端与驱动电机16固定连接,切刀14套装在转轴13上,并通过螺丝螺孔固定,通过驱动电机16带动转轴13转动,从而带动切刀14的旋转截断成型的木屑,颗粒成型机3的上端固定安装有输料斗15和驱动电机16,颗粒成型机3两侧的外壁上还固定安装有防尘网17,通过防尘网17不仅可防止灰尘的进入装置内部,影响设备的正常运行,还对设备进行一定的降温,避免全封闭装置内的温度过高,而影响工作效率。Please refer to Fig. 1 and Fig. 2, a sawdust pellet molding machine, including a base platform 1, a geared motor 2 and a pellet molding machine 3 are fixedly installed on the upper end of the base platform 1, and the output shaft 21 at one end of the geared motor 2 is inserted into the pellet molding Inside the machine 3, the inside of the particle forming machine 3 is a cavity, and the screw extruding device 4 and the particle forming device 8 are fixedly installed in the cavity, and the screw extruding device 4 and the particle forming device 8 are fixedly connected by fixing bolts. And the upper end of the screw extruding device 4 is also fixedly installed with a feeding pipe 41, and is fixedly connected with the feeding hopper 15 through the feeding pipe 41. The screw extruding device 4 is composed of a screw rod 5 and a helical blade 6, and one end of the screw rod 5 is connected to The shaft device 7 is fixedly connected with the output shaft 21, the other end of the screw rod extends to the inside of the particle molding device 8, the screw blade 6 surrounds the outside of the screw rod 5, and is welded on the screw rod 5 by spot welding, and the output shaft is driven by the gear motor 2 21 rotates, thereby driving the screw 5, so that the sawdust is pushed into the particle forming device 8 under the action of the screw 5 and the helical blade 6. The inside of the particle forming device 8 is an extrusion chamber 9, and one end of the extrusion chamber 9 An extrusion die 10 is also fixedly installed, and the extrusion die 10 is fixedly installed on the outer wall of one end of the particle forming device 8 by a fixing bolt, and the inner wall of the extrusion die 10 is also provided with an extrusion hole 11, and the extrusion hole 11 It is a cylindrical structure, and is equidistantly distributed on the inner wall of the extrusion die 10. There are also heating coils 12 fixedly installed in the extrusion chamber 9, and the heating coils 12 are fixedly installed on the inner walls of the upper and lower ends of the extrusion chamber 9 respectively. , and is electrically connected to an external power supply through a power cord, and the wood chips are heated to generate lignin through the heating coil 12, so that the wood chips are softened. One end of the extrusion die 10 is also fixedly connected to a rotating shaft 13, and a cutter is also fixedly installed on the rotating shaft 13 14. One end of the rotating shaft 13 is fixedly connected with the driving motor 16. The cutter 14 is set on the rotating shaft 13 and fixed through the screw hole. The driving motor 16 drives the rotating shaft 13 to rotate, thereby driving the rotation of the cutter 14 to cut off the formed sawdust. The upper end of the particle molding machine 3 is fixedly equipped with a feeding hopper 15 and a drive motor 16, and dust-proof nets 17 are also fixedly installed on the outer walls of both sides of the particle molding machine 3. The dust-proof nets 17 can not only prevent dust from entering the device, and affect the In order to ensure the normal operation of the equipment, the equipment should also be cooled to a certain extent to avoid the high temperature in the fully enclosed device, which will affect the working efficiency.
本实用新型的木屑颗粒成型机,当粉碎的木屑原料从输料斗15流入螺旋挤压装置4,在螺杆5与螺旋叶片6的作用下被推入颗粒成型装置8内,颗粒成型装置8内的加热线圈12则将木屑原料中的木质素加热到软化状态,木屑原料在不断的挤压作用和软化木质素产生的胶粘作用下粘黏,并从挤出模具10的挤出孔槽11中源源不断地送出;整个生产过程不间断运行,产品出产量高,并且成品质量好、热值高,充分满足加工成碳化燃料的需求。In the sawdust particle forming machine of the present utility model, when the crushed sawdust raw material flows into the screw extruding device 4 from the feeding hopper 15, it is pushed into the particle forming device 8 under the action of the screw rod 5 and the spiral blade 6, and the particles in the particle forming device 8 The heating coil 12 heats the lignin in the sawdust raw material to a softened state, and the sawdust raw material sticks under the continuous extrusion and the glue produced by the softened lignin, and is expelled from the extrusion hole 11 of the extrusion die 10 It is continuously sent out; the whole production process runs without interruption, the product output is high, and the finished product is of good quality and high calorific value, which fully meets the needs of processing into carbonized fuel.
综上所述:本实用新型的木屑颗粒成型机,生产连续性好、产品密度高、热值高、适合加工成碳化燃料,有效的解决了现有环模压辊式颗粒成型机制备的产品耐湿性较差,遇水容易松散,而且设备的能耗较高,模具磨损较为严重,使得维护成本极高,无法满足加工成碳化燃料的需求的问题。To sum up: the sawdust pellet forming machine of the utility model has good production continuity, high product density, high calorific value, and is suitable for processing into carbonized fuel, effectively solving the problem of moisture resistance of products prepared by the existing ring die pressure roller pellet forming machine. Poor resistance, easy to loose when exposed to water, high energy consumption of equipment, serious mold wear, high maintenance cost, and inability to meet the needs of processing into carbonized fuel.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720197908.5U CN206715889U (en) | 2017-03-02 | 2017-03-02 | A wood pellet molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720197908.5U CN206715889U (en) | 2017-03-02 | 2017-03-02 | A wood pellet molding machine |
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| CN206715889U true CN206715889U (en) | 2017-12-08 |
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| CN201720197908.5U Expired - Fee Related CN206715889U (en) | 2017-03-02 | 2017-03-02 | A wood pellet molding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108354206A (en) * | 2018-02-28 | 2018-08-03 | 广东顺德凯雷机械有限公司 | A kind of stirring blank all-in-one machine |
| CN108636293A (en) * | 2018-06-05 | 2018-10-12 | 连云港腾宏科技化工有限公司 | A kind of p-tert-Butylcatechol prilling granulator |
-
2017
- 2017-03-02 CN CN201720197908.5U patent/CN206715889U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108354206A (en) * | 2018-02-28 | 2018-08-03 | 广东顺德凯雷机械有限公司 | A kind of stirring blank all-in-one machine |
| CN108354206B (en) * | 2018-02-28 | 2023-12-19 | 广东顺德凯雷机械有限公司 | Stirring and blanking all-in-one machine |
| CN108636293A (en) * | 2018-06-05 | 2018-10-12 | 连云港腾宏科技化工有限公司 | A kind of p-tert-Butylcatechol prilling granulator |
| CN108636293B (en) * | 2018-06-05 | 2020-11-17 | 连云港腾宏科技化工有限公司 | Granulation device for p-tert-butyl catechol |
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Granted publication date: 20171208 Termination date: 20210302 |