CN206706159U

CN206706159U - A kind of diaphragm spring is tempered multistation automatic discharging reclaimer

Info

Publication number: CN206706159U
Application number: CN201720378527.7U
Authority: CN
Inventors: 张建设
Original assignee: Hubei Sanhuan Clutch Co Ltd
Current assignee: Hubei Sanhuan Clutch Co Ltd
Priority date: 2017-04-12
Filing date: 2017-04-12
Publication date: 2017-12-05
Anticipated expiration: 2027-04-12

Abstract

It the utility model is related to tempering furnace automation equipment field, specifically a kind of diaphragm spring tempering multistation automatic discharging reclaimer, with tempering furnace, there is a feeding machine in the position at least device close to tempering furnace feed end, there is the reclaimer corresponding with feeding machine in the location means close to tempering furnace discharge end, backgauge positioning conducting block is installed at the tempering furnace discharge end position corresponding with diaphragm spring, control cabinet is also equipped with the side of tempering furnace, control cabinet is built with PLC ECUs, PLC ECUs and the feeding machine, reclaimer and backgauge positioning conducting block communication connection；The utility model realize automated machine put, pickup, machinery replaces manual operation, saving human cost；Multistation is taken simultaneously, achievable various sizes of diaphragm spring is mixed to be put, and realizes that multistation intersects blowing, feeding using Electronic control swing arm, is improved productivity ratio, is reduced production cost, saving electric power resource, possesses good application prospect.

Description

A kind of diaphragm spring is tempered multistation automatic discharging reclaimer

Technical field

Tempering furnace automation equipment field is the utility model is related to, specifically a kind of diaphragm spring tempering multistation is put automatically Expect reclaimer.

Background technology

Clutch diaphragm spring needs to be tempered after quenching, to improve diaphragm performance.Traditional diaphragm spring Temperer , it is necessary to which manually diaphragm spring is put into tempering furnace charging aperture in skill, while after the completion of tempering, it is also necessary to by manually from return Taken out in stove discharging opening, during this, due to tempering furnace and operating temperature is very high, can be usually reached 200-600 DEG C, The operator that feed inlet and outlet at tempering furnace both ends works easily is scalded by high temperature, meanwhile, using manually picking and placeing diaphragm spring Mode efficiency it is relatively low, the working environment of workers is also poor.

The content of the invention

To solve problem present in the traditional tempering process of diaphragm spring, the utility model provides a kind of the complete of multistation Automatic discharging reclaimer.

Concrete scheme of the present utility model is：A kind of diaphragm spring is tempered multistation automatic discharging reclaimer, has tempering Stove, there is a feeding machine in the position at least device close to tempering furnace feed end, in the location means close to tempering furnace discharge end There is the reclaimer corresponding with feeding machine, backgauge positioning is installed at the tempering furnace discharge end position corresponding with diaphragm spring and led Electric block, control cabinet is also equipped with the side of tempering furnace, and control cabinet is put built with PLC ECUs, PLC ECUs with described Material machine, reclaimer and backgauge positioning conducting block communication connection.

Storage car that feeding machine described in the utility model includes being used to deposit machined diaphragm spring to be tempered, for by film Flat spring is put into taking discharging device and the diaphragm spring in storage car is lifted into the orientation under the feeding device in tempering furnace The lifting device put, the lifting device have a fixed support, and fixed support is set with act built with screw mandrel on the body of rod of screw mandrel The retainer support of storage car inner membrance flat spring is risen, reducing motor is connected with the bottom driving of screw mandrel, is leaned on the fixed support The position of nearly screw mandrel both ends end is respectively provided with the upper limit stop sensor of control retainer support stroke and lower limit is stopped Only sensor, the photoelectric sensor for detecting the change of storage car interior diaphragm number of springs is also equipped with fixed support.

Reclaimer described in the utility model includes the splicing car for being used for storage tempering processing caudacoria flat spring and will tempering Diaphragm spring after processing, which is transferred to from tempering furnace in splicing car, takes discharging device.

It is described in the utility model to take discharging device that there is support frame, guide rail is provided with support frame, is equipped with and slides on guide rail Motion block, oscillating cylinder is installed on sliding shoe, is also equipped with adjusting the top of oscillating cylinder height between sliding shoe and support frame Cylinder is risen, the output end of the oscillating cylinder is provided with horizontal pendulum swing arm, and the end of horizontal pendulum swing arm is provided with for picking and placeing film The magnechuck of flat spring, suction buffer spring is connected between magnechuck and horizontal pendulum swing arm, on horizontal pendulum swing arm It is also equipped with preventing the overtravel protection sensor of diaphragm spring lifting excessive damage magnechuck and control magnechuck to be powered The suction proximity transducer of state, the both sides of the cylinder body of the oscillating cylinder further respectively have transports for controlled level swing arm The left-hand proximity transducer and dextrad proximity transducer of dynamic amplitude.

Magnechuck described in the utility model has the fixed disk installed in suction buffer spring bottom, along fixed disk week To several linking arms are outwards disposed with, mounting hole is provided with each linking arm, is fixed in mounting hole by regulating bolt There are electromagnetism suction block, fitting parallel with membrane surface after the absorption end face combination of all electromagnetism suction block lower ends.

Be provided with control cabinet described in the utility model power switch, power supply indicator, alarm, alarm release by Button, scram button, big/small switch of blowing unit rotary oscillation cylinder, big/small switch of feeding unit rotary oscillation cylinder, revolution Big/small switch of oscillating cylinder left/right switch, active cylinder up/down switch, sucker magnetic force, manual/auto mode switch, startup Switch.

Its advantage of the utility model is：Can be close to the two of diaphragm tempering furnace by being set on automatic discharging, feeding unit Hold and put, take the double adsorbent equipment of diaphragm materials and parts, realize automated machine put, pickup, machinery replace manual operation, saving Human cost；Multistation is taken simultaneously, achievable various sizes of diaphragm spring is mixed to be put, and is realized using Electronic control swing arm more Station intersects blowing, feeding, improves productivity ratio, reduces production cost, saves electric power resource.

Brief description of the drawings

Fig. 1 is the utility model front view；

Fig. 2 is the utility model top view；

Fig. 3 is feeding machine front view；

Fig. 4 is feeding machine top view；

Fig. 5 is the structural representation for taking discharging device A or taking discharging device B；

Fig. 6 is reclaimer front view；

Fig. 7 is the top view of reclaimer；

Fig. 8 is the front view of storage car.

In figure：1- tempering furnaces, 2- feeding machines, 3- reclaimers, 4- diaphragm springs, 5- backgauges positioning conducting block, 6- control cabinets, 7- storage cars, 8- take discharging device A, 9- lifting device, 10- center stand columns, 11- support frames, 12- guide rails, 13- sliding shoes, 14- Oscillating cylinder, 15- jacking cylinders, 16- horizontal pendulum swing arms, 17- magnechucks, 18- suction buffer springs, the protection of 19- overtravels Sensor, 20- suction proximity transducers, 21- left-hand proximity transducers, 22- dextrad proximity transducers, 23- fixed disks, 24- connect Connect arm, 25- mounting holes, 26- electromagnetism suction blocks, 27- fixed supports, 28- screw mandrels, 29- retainer supports, 30- reducing motors, on 31- Spacing stop sensor, 32- lower limit stop sensors, 33- photoelectric sensors, 34- splicing cars, 35- take discharging device B.

Embodiment

In the present embodiment, a kind of diaphragm spring is tempered multistation automatic discharging reclaimer, has tempering furnace 1, is returned close The location means of the feed end of stove 1 have two feeding machines 2, and in the position of the close discharge end of tempering furnace 1, also device has two feedings Machine 3, the installation site of feeding machine 2 and reclaimer 3 corresponds, at the discharge end of tempering furnace 1 position corresponding with diaphragm spring 4 Four backgauge positioning conducting blocks 5, the corresponding diaphragm spring 4 of each two backgauge positioning conducting block 5, in tempering furnace 1 are installed Side is also equipped with control cabinet 6, and control cabinet 6 is built with PLC ECUs, PLC ECUs and feeding machine 2, reclaimer 3 and gear Anticipate a conducting block 5 communication connection, be provided with control cabinet 6 power switch, power supply indicator, alarm, alarm release by Button, scram button, big/small switch of blowing unit rotary oscillation cylinder, big/small switch of feeding unit rotary oscillation cylinder, revolution Big/small switch of oscillating cylinder left/right switch, active cylinder up/down switch, sucker magnetic force, manual/auto mode switch, startup Switch.

In the present embodiment, every feeding machine 2 includes storage car 7, takes discharging device A8 and lifting device 9, wherein storing Car 7 is provided with a center stand column 10, and storage has the diaphragm spring 4 that multi-disc treats tempering processing centered on center stand column 10, takes Discharging device A8 is used to take out the diaphragm spring 4 in storage car 7 and shift to place to the feed end of tempering furnace 1, lifting device 9 It is that a kind of auxiliary is set, its main function is to lift the diaphragm spring 4 in storage car 7, in order to take taking for discharging device A8 Material.

In the present embodiment, take discharging device A8 that there is support frame 11 in feeding machine 2, guide rail is provided with support frame 11 12, sliding shoe 13 is housed on guide rail 12, oscillating cylinder 14 is installed on sliding shoe 13, between sliding shoe 13 and support frame 11 also The jacking cylinder 15 of adjustment oscillating cylinder height is installed, the output end of the oscillating cylinder 14 is provided with horizontal pendulum swing arm 16, The end of horizontal pendulum swing arm 16 is provided with the magnechuck 17 for picking and placeing diaphragm spring 4, in magnechuck 17 and horizontal hunting Suction buffer spring 18 is connected between arm 16, is also equipped with preventing diaphragm spring 4 from lifting excessive damage on horizontal pendulum swing arm 16 The overtravel of bad magnechuck 17 protects sensor 19 and controls the suction proximity transducer 20 of the "on" position of magnechuck 17, institute The both sides for stating the cylinder body of oscillating cylinder 14 further respectively have left-hand proximity transducer for the motion amplitude of controlled level swing arm 16 21 and dextrad proximity transducer 22.

In the present embodiment, magnechuck 17 has the fixed disk 23 installed in the bottom of suction buffer spring 18, along fixed disk 23 have peripherally and outwardly been evenly arranged three linking arms 24, and mounting hole 25 is provided with each linking arm 24, lead in mounting hole 25 Overregulate bolt and be fixed with electromagnetism suction block 26, after the adsorption plane combination of all lower ends of electromagnetism suction block 26 with the upper surface of diaphragm spring 4 Parallel fitting.

In the present embodiment, lifting device 9 has fixed support 27, and fixed support 27 is built with screw mandrel 28, the bar of screw mandrel 28 The retainer support 29 of the lifting inner membrance flat spring 4 of storage car 7 is set with body, reducing motor is connected with the bottom driving of screw mandrel 28 30, the upper of the stroke of control retainer support 29 is respectively provided with close to the position of the both ends end of screw mandrel 28 on the fixed support 27 Spacing stop sensor 31 and lower limit stop sensor 32, it is also equipped with being used to detect in storage car 7 on fixed support 27 The photoelectric sensor 33 of the number change of diaphragm spring 4.

In the present embodiment, every reclaimer 3 includes splicing car 34 and takes discharging device B35, and wherein splicing car 34 is used for The diaphragm spring 4 after the completion of temper is deposited, its structure is identical with the storage car 7 in feeding machine；Discharging device B35 is taken to be used for The diaphragm spring 4 that temper finishes in tempering furnace 1 is taken out from tempering furnace 1 and shifts placement into splicing car 34, its Structure and operation principle also take discharging device A8 identical with feeding machine 2.

The course of work of the present utility model is substantially：

1st, by the device of diaphragm spring 4 to be tempered in storage car 7, and it is fixed under the auxiliary of center stand column 10, then will Storage car 7, which pushes away, to be put to 9 corresponding position of lifting device；

2nd, the retainer support 29 in lifting device 9 holds up diaphragm spring 4, and in upper limit stop sensor 31 and lower limit Under the control of position stop sensor 32, the height that guarantee retainer support 29 lifts diaphragm spring 4 is in the reasonable scope；

3rd, take the jacking cylinder 15 in discharging device A8 to drive the slide downward of sliding shoe 13, drive oscillating cylinder 14 to bottom Move, until the magnechuck 17 of oscillating cylinder 14 is fitted in the upper surface of diaphragm spring 4, after fitting absorption, jacking cylinder 15 drives To appropriate location, oscillating cylinder 14 is swung the upward sliding of sliding shoe 13 to the feed end of tempering furnace 1, and diaphragm spring 4 is transferred to In the charging aperture of tempering furnace 1；In the process, retainer support 29, jacking cylinder 15, oscillating cylinder 14 and magnechuck 17 are each dynamic Work is related to photoelectric sensor 33, overtravel protection sensor 19, suction proximity transducer 20, left-hand proximity transducer 21 and the right side To proximity transducer 22, wherein each sensor is act as：

1. photoelectric sensor 33, on fixed support 27, for when one piece of diaphragm spring 4 in storage car 7 is by electromagnetism After sucker 17 shifts, because of number change, cause the total height of diaphragm spring 4 one diaphragm spring 4 of reduction of storage in storage car 7 Difference in height, now, photoelectric sensor 33 control the difference in height information transfer detected to PLC ECUs, PLC ECUs Reducing motor 30, driving retainer support 29 rise the difference in height of a diaphragm spring 4；

2. overtravel protects sensor 19, positioned at the top of horizontal pendulum swing arm 16, it is used to protect because of photoelectric sensor 33 During failure, avoiding reducing motor 30 from driving retainer support 29 constantly to hold up diaphragm spring 4 upwards causes to push up the suction of bad electromagnetism Disk 17 and horizontal pendulum swing arm 16；

3. suction proximity transducer 20, when diaphragm spring 4 is held up close to magnechuck 17 by retainer support 29, control top Rise cylinder 15 to move down the fine setting of magnechuck 17, magnechuck 17 is fitted in the upper surface of diaphragm spring 4；

4. left-hand proximity transducer 21 and dextrad proximity transducer 22, positioned at the both sides of oscillating cylinder 14, put for controlling Take offence the horizontal hunting stroke of cylinder 14；

4th, diaphragm spring 4 enters in tempering furnace 1 after progress temper, from discharge end output, until being installed in Two backgauges positioning conducting block 5 top on discharge end is stopped, and after two pieces of backgauge positioning conducting blocks 5 contact diaphragm spring 4, is connected conductive Signal, and send the signal to PLC ECUs, PLC ECUs control again takes discharging device B35, by magnechuck 17, Horizontal pendulum swing arm 16 and oscillating cylinder 14, the diaphragm spring 4 that temper finishes is transferred in splicing car 34.

Claims

1. a kind of diaphragm spring is tempered multistation automatic discharging reclaimer, there is tempering furnace, it is characterised in that：Close to tempering furnace The position of feed end at least device has a feeding machine, has in the location means close to tempering furnace discharge end corresponding with feeding machine Reclaimer, be provided with the tempering furnace discharge end position corresponding with diaphragm spring backgauge positioning conducting block, in tempering furnace Side is also equipped with control cabinet, and control cabinet is built with PLC ECUs, PLC ECUs and the feeding machine, reclaimer and gear Anticipate a conducting block communication connection.

A kind of 2. diaphragm spring tempering multistation automatic discharging reclaimer according to claim 1, it is characterised in that：It is described Feeding machine includes being used to deposit the storage car of machined diaphragm spring to be tempered, for diaphragm spring to be put into picking and placeing in tempering furnace Material device and the lifting device that the diaphragm spring in storage car is lifted to close feeding device lower position, the lifting device With fixed support, fixed support is set with the retainer of lifting storage car inner membrance flat spring built with screw mandrel on the body of rod of screw mandrel Support, reducing motor is connected with the bottom driving of screw mandrel, is distinguished on the fixed support close to the position of screw mandrel both ends end Provided with the upper limit stop sensor and lower limit stop sensor for controlling retainer support stroke, also pacify on fixed support Equipped with the photoelectric sensor for detecting the change of storage car interior diaphragm number of springs.

A kind of 3. diaphragm spring tempering multistation automatic discharging reclaimer according to claim 1, it is characterised in that：It is described Reclaimer is including being used for the diaphragm spring after depositing the splicing car of tempering processing caudacoria flat spring and processing tempering from tempering furnace In be transferred in splicing car and take discharging device.

A kind of 4. diaphragm spring tempering multistation automatic discharging reclaimer according to Claims 2 or 3, it is characterised in that： It is described to take discharging device that there is support frame, guide rail is provided with support frame, sliding shoe is housed on guide rail, pendulum is installed on sliding shoe Take offence cylinder, be also equipped with adjusting the jacking cylinder of oscillating cylinder height between sliding shoe and support frame, the oscillating cylinder Output end is provided with horizontal pendulum swing arm, and the end of horizontal pendulum swing arm is provided with the magnechuck for picking and placeing diaphragm spring, in electricity Suction buffer spring is connected between magnetic-disc and horizontal pendulum swing arm, is also equipped with preventing diaphragm spring from lifting on horizontal pendulum swing arm The overtravel protection sensor for rising excessive damage magnechuck and the suction proximity transducer for controlling magnechuck "on" position, The both sides of the cylinder body of the oscillating cylinder further respectively have the left-hand proximity transducer for controlled level swing arm motion amplitude With dextrad proximity transducer.

A kind of 5. diaphragm spring tempering multistation automatic discharging reclaimer according to claim 4, it is characterised in that：It is described Magnechuck has the fixed disk installed in suction buffer spring bottom, and several connections are peripherally and outwardly disposed with along fixed disk Arm, mounting hole is provided with each linking arm, electromagnetism suction block, all electromagnetism suction blocks are fixed with by regulating bolt in mounting hole Fitting parallel with membrane surface after the absorption end face combination of lower end.

A kind of 6. diaphragm spring tempering multistation automatic discharging reclaimer according to claim 1, it is characterised in that：It is described Power switch, power supply indicator, alarm, alarm release button, scram button, blowing unit gyroscopic pendulum are provided with control cabinet Big/small switch of cylinder of taking offence, big/small switch of feeding unit rotary oscillation cylinder, rotary oscillation cylinder left/right switch, active cylinder Big/small switch of up/down switch, sucker magnetic force, manual/auto mode switch, starting switch.