CN206698149U - High-power IGBT device electric energy reclaims heat abstractor - Google Patents
High-power IGBT device electric energy reclaims heat abstractor Download PDFInfo
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Abstract
本实用新型提供了大功率IGBT器件电能回收散热装置。所述大功率IGBT器件电能回收散热装置由大功率IGBT器件、散热片、半导体热电模块、稳压电路、蓄电池和水冷管道组成。该装置是通过卡扣将半导体热电模块的温差发电片固定在散热片的翅片上,该半导体热电模块利用温差发电原理实现热电转换,半导体热电模块的电能输出端连接稳压电路输入端,稳压电路输出端连接蓄电池。本实用新型将大功率IGBT器件的大量热能转化为可供利用的电能。在实际电力系统中的换流站、变电站等均可进行广泛的应用,可将所得电能进行储存并应用于其他用电设备。
The utility model provides a high-power IGBT device electric energy recovery heat dissipation device. The high-power IGBT device electric energy recovery cooling device is composed of a high-power IGBT device, a heat sink, a semiconductor thermoelectric module, a voltage stabilizing circuit, a storage battery and a water-cooling pipeline. The device fixes the thermoelectric power generation sheet of the semiconductor thermoelectric module on the fin of the heat sink by buckling. The semiconductor thermoelectric module uses the principle of thermoelectric power generation to realize thermoelectric conversion. The output end of the circuit is connected to the storage battery. The utility model converts a large amount of heat energy of a high-power IGBT device into available electric energy. It can be widely used in converter stations and substations in the actual power system, and the obtained electric energy can be stored and applied to other electrical equipment.
Description
技术领域technical field
本实用新型涉及半导体温差发电领域,具体涉及一种利用大功率IGBT器件散发热量进行温差发电回收散热的装置。The utility model relates to the field of semiconductor thermoelectric power generation, in particular to a device which utilizes high-power IGBT devices to dissipate heat to perform thermoelectric power generation, recovery and heat dissipation.
背景技术Background technique
随着电力电子技术的发展,IGBT器件已广泛应用于中、大功率场合。例如在直流输电系统的换流站中,常采用IGBT作为换流阀,来实现交直流的转换。然而,IGBT由于在工作过程中存在导通损耗和开关损耗,导致IGBT的发热量比较大,如果不能顺利散热,就将使得器件温升过高、导致模块失效。若能将IGBT产生的大量热量用于发电,那么不仅能使散热过程顺利进行,而且可以使工业废热得到利用、提高能源的利用率、节约自然资源。因此研究利用大功率IGBT器件的热量来发电具有很现实的意义。With the development of power electronics technology, IGBT devices have been widely used in medium and high power applications. For example, in the converter station of the direct current transmission system, IGBT is often used as the converter valve to realize the conversion of AC and DC. However, due to the conduction loss and switching loss in the working process of the IGBT, the heat generated by the IGBT is relatively large. If the heat cannot be dissipated smoothly, the temperature of the device will rise too high and the module will fail. If a large amount of heat generated by IGBT can be used for power generation, not only can the cooling process be carried out smoothly, but also industrial waste heat can be utilized, energy utilization can be improved, and natural resources can be saved. Therefore, it is of practical significance to study the use of heat from high-power IGBT devices to generate electricity.
温差发电技术是一种基于半导体材料的塞贝克效应,直接将热能转化为电能的技术。温差发电技术具有无震动、无噪声、无污染、结构紧凑、可靠性高、使用寿命长等优点,随着时代发展,在能源紧缺问题日益突出的环境下,温差发电技术得到许多国家的重视。但是在实际使用中温差发电技术的效率并不高,限制其效率提高的原因主要有热量传导不充分、传热过程中热量损耗太大等等。这些不足会成为制约温差发电技术得到广泛应用的瓶颈。Thermoelectric power generation technology is a technology that directly converts thermal energy into electrical energy based on the Seebeck effect of semiconductor materials. Thermoelectric power generation technology has the advantages of no vibration, no noise, no pollution, compact structure, high reliability, and long service life. With the development of the times, in the environment of increasingly prominent energy shortages, thermoelectric power generation technology has attracted the attention of many countries. However, in actual use, the efficiency of thermoelectric power generation technology is not high. The main reasons that limit the improvement of its efficiency are insufficient heat conduction, too much heat loss during the heat transfer process, and so on. These deficiencies will become the bottleneck restricting the wide application of thermoelectric power generation technology.
实用新型内容Utility model content
本实用新型的目的是为解决上述IGBT发出废热导致的能源浪费问题和克服温差发电效率不高的缺点,提供一种基于半导体热电模块在大功率IGBT器件上实现的新型电能回收利用装置。The purpose of this utility model is to solve the problem of energy waste caused by the waste heat generated by the above-mentioned IGBT and overcome the shortcomings of low power generation efficiency due to temperature difference, and provide a new type of electric energy recovery and utilization device based on semiconductor thermoelectric modules implemented on high-power IGBT devices.
本实用新型的目的通过如下技术方案实现。The purpose of this utility model is achieved through the following technical solutions.
大功率IGBT器件电能回收散热装置,其包括大功率IGBT器件、散热片、半导体热电模块、稳压电路、蓄电池和水冷管道,所述散热片安装在大功率IGBT器件上,散热片的翅片与半导体热电模块的温差发电片固定在一起,半导体热电模块利用温差发电原理实现热电转换,半导体热电模块的电压输出端和稳压电路输入端连接,将若干半导体热电模块后的稳压电路输出端串、并联,再连接蓄电池或其他用电设备。High-power IGBT device power recovery heat dissipation device, which includes high-power IGBT devices, heat sinks, semiconductor thermoelectric modules, voltage stabilizing circuits, batteries and water cooling pipes, the heat sink is installed on the high-power IGBT devices, the fins of the heat sink and The thermoelectric power generation sheets of the semiconductor thermoelectric module are fixed together. The semiconductor thermoelectric module realizes thermoelectric conversion by using the principle of thermoelectric power generation. The voltage output terminal of the semiconductor thermoelectric module is connected to the input terminal of the voltage stabilizing circuit. , Parallel, and then connect the battery or other electrical equipment.
进一步地,所述散热片包括一个底座和若干翅片,翅片间距根据温差发电片的厚度及水冷管道的宽度设计,既能有效散热,又实现最大效率实现热电转换。Further, the heat sink includes a base and several fins, and the spacing between the fins is designed according to the thickness of the thermoelectric power generation sheet and the width of the water-cooling pipe, which can not only effectively dissipate heat, but also achieve maximum efficiency to realize thermoelectric conversion.
进一步地,所述散热片包括一个底座和若干翅片,翅片间距根据温差发电片的厚度及水冷管道的宽度所述半导体热电模块由若干块温差发电片构成,温差发电片的热面直接贴附在翅片上,每个翅片的两侧均有温差发电片贴附。Further, the heat sink includes a base and several fins, and the distance between the fins is based on the thickness of the thermoelectric generation sheet and the width of the water-cooling pipe. Attached to the fins, there are thermoelectric power generation sheets attached to both sides of each fin.
进一步地,所述散热片包括一个底座和若干翅片,翅片间距根据温差发电片的厚度及水冷管道的宽度所述水冷管道由进水管道、矩形贴附管道、出水管道构成,该水冷管道的矩形贴附管道采用垂直蛇形环绕方式紧贴每片温差发电片的冷面,使冷面与热面足够的温度差。Further, the heat sink includes a base and several fins, and the distance between the fins is based on the thickness of the thermoelectric power generation sheet and the width of the water-cooling pipe. The water-cooling pipe is composed of a water inlet pipe, a rectangular attachment pipe, and a water outlet pipe. The water-cooling pipe The rectangular attachment pipe adopts a vertical serpentine wrapping method to cling to the cold surface of each thermoelectric power generation sheet, so that there is a sufficient temperature difference between the cold surface and the hot surface.
进一步地,所述散热片包括一个底座和若干翅片,翅片间距根据温差发电片的厚度及水冷管道的宽度所述半导体热电模块中的温差发电片通过卡扣固定于散热片的翅片上,卡扣具有良好的隔热性能,并且可以拆卸,以便于更换半导体热电模块中的温差发电片。Further, the heat sink includes a base and several fins, and the distance between the fins is fixed on the fins of the heat sink by buckling the thermoelectric power generation fins in the semiconductor thermoelectric module according to the thickness of the thermoelectric power generation fins and the width of the water-cooling pipeline. The buckle has good heat insulation performance and can be disassembled to facilitate the replacement of the thermoelectric power generation sheet in the semiconductor thermoelectric module.
本实用新型所述大功率IGBT器件电能回收散热装置直接将半导体热电模块的温差发电片覆盖于散热片的翅片两侧表面,通过直接利用IGBT散发的废热发电,实现能源回收利用的目的。The high-power IGBT device electric energy recovery heat dissipation device of the utility model directly covers the thermoelectric power generation sheet of the semiconductor thermoelectric module on the two sides of the fin of the heat sink, and realizes the purpose of energy recovery and utilization by directly using the waste heat emitted by the IGBT to generate electricity.
与现有技术相比,本实用新型具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
1.本实用新型的大功率IGBT器件电能回收散热装置,安装于换流站整流、逆变电路的开关器件上,达到IGBT降温和废热利用的目的,实现能源有效利用。1. The high-power IGBT device electric energy recovery heat dissipation device of the utility model is installed on the switching device of the rectification and inverter circuit of the converter station, so as to achieve the purpose of IGBT cooling and waste heat utilization, and realize the effective utilization of energy.
2.本实用新型的大功率IGBT器件电能回收散热装置,包括大功率IGBT器件、散热片、半导体热电模块、稳压电路、蓄电池和水冷管道,具有较高的发电稳定性和可靠性。2. The high-power IGBT device electric energy recovery heat dissipation device of the utility model includes a high-power IGBT device, a heat sink, a semiconductor thermoelectric module, a voltage stabilizing circuit, a storage battery and a water-cooling pipeline, and has high power generation stability and reliability.
3.本实用新型的大功率IGBT器件电能回收散热装置,其半导体热电模块中的温差发电片通过卡扣固定于散热片的翅片上,卡扣可以拆卸,有利于随时对温差发电片进行检查更换。3. In the high-power IGBT device electric energy recovery heat dissipation device of the present utility model, the thermoelectric power generation chip in the semiconductor thermoelectric module is fixed on the fin of the heat sink through a buckle, and the buckle can be disassembled, which is conducive to checking and replacing the thermoelectric power generation chip at any time .
附图说明Description of drawings
图1为实例中大功率IGBT器件电能回收散热装置的原理框图。Fig. 1 is a functional block diagram of the high-power IGBT device electric energy recovery heat dissipation device in the example.
图2为本实用新型实例中装置结构示意图(用单个翅片上的结构举例)。Figure 2 is a schematic diagram of the structure of the device in the example of the utility model (using the structure on a single fin as an example).
图3为本实用新型实例中装置单个翅片上半导体热电模块与水冷管道局部示意图。Fig. 3 is a partial schematic diagram of the semiconductor thermoelectric module and the water-cooling pipeline on a single fin of the device in the example of the utility model.
具体实施方式detailed description
为了使本实用新型更加清楚明白,以下将结合附图,对本实用新型的优选实施例进行详细的描述。应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。In order to make the utility model clearer, the preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments are only for illustrating the utility model, rather than limiting the protection scope of the utility model.
本实例的一种大功率IGBT器件电能回收散热装置,包括大功率IGBT器件、散热片、半导体热电模块、稳压电路、蓄电池和水冷管道。本装置是将若干半导体热电模块后的稳压电路输出端串、并联,以保证最后输出足够量电功率。A high-power IGBT device electric energy recovery cooling device in this example includes a high-power IGBT device, a heat sink, a semiconductor thermoelectric module, a voltage stabilizing circuit, a storage battery and a water-cooling pipeline. This device connects the output ends of the voltage stabilizing circuits behind several semiconductor thermoelectric modules in series and in parallel to ensure the final output of sufficient electric power.
如图1所示为本实用新型的原理框图,将翅片4通过卡扣6与温差发电片2固定在一起,半导体热电模块利用温差发电原理实现热电转换并与散热片3连接,稳压电路输入端与半导体热电模块的电能输出端连接,稳压电路输出端连接蓄电池实现电能回收与散热。As shown in Figure 1, it is a functional block diagram of the utility model, the fins 4 are fixed together with the thermoelectric power generation sheet 2 through the buckle 6, the semiconductor thermoelectric module realizes thermoelectric conversion by using the thermoelectric power generation principle and is connected with the heat sink 3, and the voltage stabilizing circuit The input end is connected to the electric energy output end of the semiconductor thermoelectric module, and the output end of the voltage stabilizing circuit is connected to the storage battery to realize electric energy recovery and heat dissipation.
本实例回收大功率IGBT废热产生电能的部分,如图2所示,将散热片3安装在大功率IGBT器件1上,每一个翅片4的两个侧面根据翅片4和温差发电片2面积大小通过卡扣6固定上恰当数量温差发电片2,使得翅片4散发的热量能够充分被吸收转化。图2为一个实施例的示意图,表示每一个翅片4的两侧被四块按“田”字形摆放的温差发电片2充分覆盖。传统的散热片翅片间距并没有将温差发电片2的厚度以及水冷管道的宽度计算进去,同时传统的散热装置也没有考虑将热能通过温差发电片2转化为电能,而本设计考虑了温差发电片2的厚度和水冷管道的宽度,产生足够的温差发电效应。半导体热电模块在利用温差发电原理实现热电转换后,半导体热电模块的电能输出端和稳压电路输入端连接,再将若干半导体热电模块后的稳压电路输出端串、并联,再连接蓄电池或供应其他设备,可以作为事故备用电源,为高压换流站提供照明等。This example recycles the part of high-power IGBT waste heat to generate electric energy. As shown in Figure 2, the heat sink 3 is installed on the high-power IGBT device 1, and the two sides of each fin 4 are based on the area of the fin 4 and the thermoelectric power generation chip 2. The size is fixed with an appropriate number of thermoelectric power generation chips 2 through the buckle 6, so that the heat emitted by the fins 4 can be fully absorbed and transformed. Fig. 2 is a schematic diagram of an embodiment, showing that the two sides of each fin 4 are fully covered by four thermoelectric power generation sheets 2 arranged in the shape of "Tian". The traditional heat sink fin spacing does not take into account the thickness of the thermoelectric power generation sheet 2 and the width of the water-cooling pipe. At the same time, the traditional heat dissipation device does not consider the conversion of heat energy into electrical energy through the thermoelectric power generation sheet 2, but this design considers the thermoelectric power generation The thickness of sheet 2 and the width of the water-cooling pipeline generate sufficient thermoelectric power generation effect. After the semiconductor thermoelectric module realizes thermoelectric conversion by using the principle of thermoelectric power generation, the power output terminal of the semiconductor thermoelectric module is connected to the input terminal of the voltage stabilizing circuit, and then the output terminals of the voltage stabilizing circuit after several semiconductor thermoelectric modules are connected in series and parallel, and then connected to the battery or supply Other equipment can be used as emergency backup power supply, providing lighting for high-voltage converter stations, etc.
如图3所示,通过卡扣6将温差发电片2和翅片4紧紧固定在一起,保证翅片4和温差发电片2之间的热量充分传导,同时卡扣6可拆卸,便于更换发电片。每一块翅片4两侧各分布一条水冷管道,每条水冷管道由进水管道7、矩形贴附管道9、出水管道8构成,该矩形贴附管道9采用垂直蛇形环绕方式紧贴每片温差发电片2的冷面,使温差发电片2的冷热两面保持足够的温度差,以提高发电效率。As shown in Figure 3, the thermoelectric power generation sheet 2 and the fin 4 are tightly fixed together by the buckle 6 to ensure sufficient heat conduction between the fin 4 and the thermoelectric power generation chip 2, and the buckle 6 is detachable for easy replacement power generation sheet. A water-cooling pipe is distributed on both sides of each fin 4, and each water-cooling pipe is composed of a water inlet pipe 7, a rectangular attachment pipe 9, and a water outlet pipe 8. The cold surface of the thermoelectric generation sheet 2 maintains a sufficient temperature difference between the hot and cold sides of the thermoelectric generation sheet 2 to improve power generation efficiency.
进一步分析本实用新型的工作原理和设计要点。Further analyze the working principle and design points of the utility model.
1、散热片的间距的科学性合理性:1. The scientific rationality of the spacing of the heat sink:
(1)根据半导体热电模块中温差发电片的要求,在每一片温差发电片的两面必须具有一定的温度差才能产生一定的电压。而传统的散热片的翅片间距并没有将温差发电片的厚度以及水冷管道的宽度计算进去,同时传统的散热装置也没有考虑将热能通过温差发电片转化为电能,因此本设计需要考虑温差发电片的厚度和水冷管道的宽度,产生足够的温差发电效应。(1) According to the requirements of the thermoelectric power generation sheet in the semiconductor thermoelectric module, there must be a certain temperature difference between the two sides of each thermoelectric power generation film to generate a certain voltage. However, the fin spacing of the traditional heat sink does not take into account the thickness of the thermoelectric power generation sheet and the width of the water-cooling pipe. At the same time, the traditional cooling device does not consider the conversion of heat energy into electrical energy through the thermoelectric power generation sheet. Therefore, this design needs to consider the thermoelectric power generation. The thickness of the sheet and the width of the water-cooling pipe can generate sufficient thermoelectric power generation effect.
(2)为了达到更高的发电效率,应当使散热片的翅片两侧表面绝大部分被温差发电片覆盖,尽量减少裸露的表面积。(2) In order to achieve higher power generation efficiency, most of the surface on both sides of the fin of the heat sink should be covered by the thermoelectric power generation sheet, and the exposed surface area should be minimized.
2、卡扣的功能:2. The function of the buckle:
(1)将半导体热电模块中的温差发电片通过卡扣固定于散热片的翅片上,卡扣具有良好的隔热性能,并且可以拆卸,以便于更换温差发电片。(1) Fix the thermoelectric power generation sheet in the semiconductor thermoelectric module on the fin of the heat sink through the buckle. The buckle has good heat insulation performance and can be disassembled to facilitate the replacement of the thermoelectric power generation chip.
(2)卡扣的良好隔热性能是为了防止卡扣导热而导致的发电片两极温差不够影响发电效率。(2) The good heat insulation performance of the buckle is to prevent the insufficient temperature difference between the two poles of the power generation sheet caused by the heat conduction of the buckle to affect the power generation efficiency.
综上所述:本实用新型提供的一种大功率IGBT器件电能回收散热装置,可应用于高压换流站等需要使用大功率IGBT场合,既可以实时监测IGBT的工作运行状态,同时又提供一定功率的站用电,能够起到十分好的能源回收利用的效果。To sum up: the utility model provides a high-power IGBT device power recovery cooling device, which can be applied to high-voltage converter stations and other occasions that need to use high-power IGBTs. It can not only monitor the working status of IGBTs in real time, but also provide certain High power station electricity consumption can achieve a very good effect of energy recovery and utilization.
以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本技术领域的普通技术人员来说,对本实用新型的技术方案进行修改或者等同替换,都不脱离本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. For those of ordinary skill in the art, modifications or equivalent replacements to the technical solutions of the utility model will not depart from the utility model scope of protection.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106972783A (en) * | 2017-04-22 | 2017-07-21 | 华南理工大学 | High-power IGBT device electric energy reclaims heat abstractor |
| CN108646507A (en) * | 2018-05-15 | 2018-10-12 | 芜湖威灵数码科技有限公司 | A kind of holographic projector with heat sinking function |
| CN112327967A (en) * | 2020-10-19 | 2021-02-05 | 珠海格力电器股份有限公司 | Temperature control device and method of power device and electrical equipment |
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2017
- 2017-04-22 CN CN201720427959.2U patent/CN206698149U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106972783A (en) * | 2017-04-22 | 2017-07-21 | 华南理工大学 | High-power IGBT device electric energy reclaims heat abstractor |
| CN108646507A (en) * | 2018-05-15 | 2018-10-12 | 芜湖威灵数码科技有限公司 | A kind of holographic projector with heat sinking function |
| CN112327967A (en) * | 2020-10-19 | 2021-02-05 | 珠海格力电器股份有限公司 | Temperature control device and method of power device and electrical equipment |
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