CN206695751U - A kind of PLC control system of significantly furring tile detector - Google Patents
A kind of PLC control system of significantly furring tile detector Download PDFInfo
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- CN206695751U CN206695751U CN201720519517.0U CN201720519517U CN206695751U CN 206695751 U CN206695751 U CN 206695751U CN 201720519517 U CN201720519517 U CN 201720519517U CN 206695751 U CN206695751 U CN 206695751U
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Abstract
The utility model discloses a kind of PLC control system of significantly furring tile detector, it is characterised in that including：PLC, origin position sensor, the first motor, the second motor being connected with PLC, first motor is used for controlling the elevating movement of detection means, second motor is used for controlling the horizontal movement of detection device, the origin position sensor includes two, is respectively intended to determine origin of the detection means on vertically and horizontally；The detection means is arranged on a lifting support, and the lifting support is movably arranged on riser guide, the first motor driving riser guide motion, the second motor driving lifting support motion.The utility model is by setting origin sensor, and when ceramic tile detects, PLC automatically controls detection device and returns to origin proceeds by detection again, and detection speed is fast, detection is accurate.
Description
Technical field
It the utility model is related to ceramic tile detection technique field, more particularly to a kind of PLC controls of significantly furring tile detector
System.
Background technology
At present, domestic most of medium-and-small sized enterprises still use traditional artificial detection method, and enterprise employs largely
Worker contact measurement is carried out to Wall or floor tile using the instrument such as slide calliper rule, micrometer.This metering system causes the daily work of worker
Work amount is excessive, in some instances it may even be possible to can produce a series of problems, such as the problems such as error in reading, measurement lack of standardization, ceramic tile serious wear, enter
And it have impact on accuracy of detection and product quality.
Although domestic also some enterprise uses mechanical detection, existing mechanical detection equipment is mostly contact measurement
(contact measurement refers to contact probe with ceramic surface, and the algorithm carried by machine carries out dimensional measurement), though contact measurement
A kind of effective means of manual measurement is so that instead of, but contact measurement also result in the abrasion of ceramic tile surface, reduce ceramic tile
Quality, while it is low to contact offline metering system detection efficiency.
Though the ceramic equipment manufacturing power such as Italy, Germany realizes the on-line measurement of Wall or floor tile physical dimension already.But
External product price is up to every 130,000 Euros of detection device, and every 100,000 Euros of automatic sorting baling line, price is expensive, much
Beyond domestic Production of Ceramics sustainability of enterprises.There is larger gap with foreign countries because the production technology of the country is horizontal, in addition
Domestic traditional measurement method of planeness and definition mode and the external difference that essence be present, so causing these detection devices not
Domestic actual production requirement can be met, it is difficult to obtain popularity and popularization at home.
For problems of the prior art, the present inventor proposes that accuracy of detection is high, detection speed is fast and is applied to greatly
The fast detector (referring to the Chinese invention patent application of Application No. 201710037547.2) of breadth ceramic tile, including：Detection
Platform, riser guide, lifting support, scanning means mounting bracket, CCD camera, laser displacement sensor, PLC and industrial computer；Institute
It is metal platform to state detection platform；The riser guide includes a pair installed in detection platform both sides, one first motor and two
Individual riser guide connection makes two riser guides respectively in detection platform both sides synchronizing moving；The lifting support is arranged on lifting
On guide rail, one second motor is connected with lifting support makes lifting support be moved up and down along riser guide；The scanning means installation
Support is bar shaped bar, is rotatably installed in the middle part of bar shaped bar on lifting support, one the 3rd motor is connected with bar shaped bar makes bar shaped bar
± 90 ° are turned over around mount point；The CCD camera, laser displacement sensor are arranged in scanning means mounting bracket；Described first
Motor, the second motor, the 3rd motor are connected with PLC, and the CCD camera, laser displacement sensor, PLC and industrial computer connect.
The utility model is the further improvement to above-mentioned patent application 201710037547.2.
Utility model content
The purpose of this utility model is to provide that a kind of detection speed is fast, accurately significantly furring tile detector is used for detection
PLC control system.
To achieve the above objectives, the utility model adopts the following technical scheme that.
A kind of PLC control system of significantly furring tile detector, it is characterised in that including：PLC, controlled with PLC
Origin position sensor, the first motor, the second motor of device connection, first motor are used for controlling the lifting of detection means to transport
Dynamic, second motor is used for controlling the horizontal movement of detection device, and the origin position sensor includes two, is respectively intended to
Determine origin of the detection means on vertically and horizontally；The detection means is arranged on a lifting support, described
Lifting support is movably arranged on riser guide, and the first motor driving riser guide motion, the second motor driving rises
Support motion drops.
As with improvement, the PLC control system also includes the calibration position sensor being connected with PLC, the demarcation position
Putting sensor includes two, is respectively intended to determine calibration point of the detection means on vertically and horizontally.
As with improvement, Aligning control button is connected on PLC.
As with improvement, automatic running button is connected on PLC.
As with improvement, demarcation button is connected with PLC.
As with improvement, the PLC is Mitsubishi's FX3U series of PLC.
As with improvement, the detection means includes：Bar shaped bar, CCD camera, laser displacement on bar shaped bar pass
Sensor, it is rotatably installed on lifting support in the middle part of the bar shaped bar.
As with improvement, the CCD camera is arranged on the middle part of bar shaped bar, and the laser displacement sensor is 2+N pine
Lower HC-G030 laser displacement sensors；Wherein 2 both ends for being arranged on bar shaped bar, for measure the flatness of ceramic tile side and
Linearity, it is N number of in addition to be used for gathering the positive flatness of ceramic tile, linearity, surface defect information.
The beneficial effects of the utility model are：
First, by setting origin sensor, when ceramic tile detects PLC automatically control detection device return to origin start again into
Row detection, detection speed is fast, detection is accurate.
2nd, by setting calibration sensor, user is facilitated each detection device to be overhauled and checked as needed respectively
Whether the indicating value of detection sensor is zeroed.
Brief description of the drawings
Fig. 1 show PLC control system structural representation provided by the utility model.
Fig. 2 show significantly furring tile detector structural representation.
Fig. 3 show significantly structural representation of the furring tile detector on another visual angle.
Description of reference numerals：
1：Detection platform, 2：Riser guide, 3：Lifting support, 4：Scanning means mounting bracket, 5：CCD camera, 6：Laser
Displacement transducer, 7：PLC, 8：Aligning control button, 9：Automatic running button, 10：Demarcation button, 11：First motor, 12：Second
Motor.
Embodiment
, it is necessary to explanation in description of the present utility model, for the noun of locality, if any term " " center ", " transverse direction ",
" longitudinal direction ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ",
The indicating position such as " bottom ", " interior ", " outer ", " clockwise ", " counterclockwise " and position relationship are based on orientation shown in the drawings or position
Relation is put, narration the utility model is for only for ease of and simplifies description, rather than indicate or imply signified device or element
There must be specific orientation, construct and operate with particular orientation, it is impossible to be interpreted as limiting specific protection model of the present utility model
Enclose.
In addition, be only used for describing purpose if any term " first ", " second ", and it is not intended that indicating or implying relatively heavy
The property wanted or the implicit quantity for indicating technical characteristic.Thus, " first " is defined, " second " feature can be expressed or implicit include
One or more this feature, in the utility model description, one or more " at least " are meant that, unless otherwise bright
It is really specific to limit.
In the utility model, except as otherwise clear stipulaties and restriction, if any term " assembling ", " connected ", " connection " term
It should go to understand as broad sense, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；It can also be machine
Tool connects；Can be joined directly together or be connected by intermediary, can be that two element internals are connected.For
For those of ordinary skill in the art, it can understand that specific in the utility model of above-mentioned term containing as the case may be
Justice.
In utility model, unless otherwise prescribed and limit, fisrt feature second feature it " on " or it " under " can be with
Directly contacted including the first and second features, it is not directly to contact but pass through it that can also include fisrt feature and second feature
Between other characterisation contact.Moreover, fisrt feature second feature " on ", " under " and " above " include fisrt feature
Directly over second feature and oblique upper, or it is only to represent that fisrt feature level height is higher than the height of second feature.First
Feature second feature " on ", " under " and " below " include fisrt feature immediately below second feature or obliquely downward, or only
Only represent that fisrt feature level height is less than second feature.
With reference to the accompanying drawing of specification, by being further described to specific embodiment of the present utility model, make
The technical solution of the utility model and its advantage are clearer, clear and definite.It is to show to describe embodiment below with reference to accompanying drawing
Example property, it is intended to the utility model is explained, and it is not intended that to limitation of the present utility model.
As shown in Figure 1-Figure 3, a kind of significantly furring tile fast detector, suitable for 600 × more than 600mm specifications significantly
Furring tile detects, including：Detection platform 1, riser guide 2, lifting support 3, scanning means mounting bracket 4, CCD camera 5, laser
Displacement transducer 6, PLC7 and industrial computer.
Wherein, the detection platform 1 is the metallic plate that flatness is less than 0.1mm.Metallic plate possess it is corrosion-resistant, wear-resistant and
The characteristic used for a long time, installation are changed easy.
The riser guide 2 includes a pair installed in the both sides of detection platform 1, one first motor 11 and two riser guides
2 connections make two riser guides 2 respectively in detection platform both sides synchronizing moving, to realize moving horizontally for scanning means.
The lifting support 3 is arranged on riser guide 2, and one second motor 12 is connected with lifting support 3 makes lifting support 3
Moved up and down along riser guide 2, to realize moving up and down for scanning means.
The scanning means mounting bracket 4 is bar shaped bar, is rotatably installed in the middle part of bar shaped bar on lifting support 3.
The CCD camera 5, laser displacement sensor 6 are all rotatably installed in scanning means mounting bracket 4, to realize
The comprehensive perpendicularity taken pictures and adjusted between laser displacement sensor 6 and detection platform.
First motor 11, the second motor 12 are connected with PLC7, the CCD camera 5, laser displacement sensor 6, PLC7
All it is connected with industrial computer.
In the present embodiment, preferably CCD camera is arranged on the middle part of bar shaped bar, and preferably laser displacement sensor is 2+N pine
Lower HC-G030 laser displacement sensors；Wherein 2 both ends for being arranged on bar shaped bar, for measure the flatness of ceramic tile side and
Linearity；According to the book size of ceramic tile, set N (N >=2) is individual to be used for gathering the positive flatness of ceramic tile, linearity, table on demand
The information such as planar defect.Using Panasonic's HC-G030 laser displacement sensors, no matter measured surface be it is bright be it is dark, coarse or smooth,
It is whether transparent to obtain the very high linearity and resolution ratio.Miniature laser sensor can be used alone without controller,
Installation and adjustment are convenient.
It is preferred that PLC7 is Mitsubishi's FX3U series of PLC.Aligning control button 8, automatic running button 9 and mark are connected with PLC7
Determine button 10.
During real work：Press Aligning control button 8, PLC7 judges the position of riser guide 2 and lifting support 3 whether in original
Point, if it is, not starting Aligning control action；If it is not, then start Aligning control action.Aligning control acts：Control first
Lifting support 3 approaches with the speed of 4000 pulses to origin, when being no more than setting value with initial point distance, controls lifting support
3 return to origin with the speed of 1000 pulses.The method of the Aligning control of riser guide 2 is similar with lifting support 3, first controls riser guide
2 are approached with the speed of 4000 pulses to origin, and when being no more than setting value with initial point distance, control riser guide is with 1000 pulses
Speed return to origin.As for the specific judgement of origin, by setting the sensor being connected with PLC to realize in origin position.
The setting value can arbitrarily select in 5-50mm.
Press automatic running button 9, whether PLC7 judges riser guide 2 and lifting support 3 in origin, be then start it is automatic
Run action, otherwise need to first carry out Aligning control action, restart automatic running and move.Automatic running program acts：1) control
2900 pulses (58mm) of forward movement of riser guide 2,2) control lifting support 3 to move up 11900 pulses (238mm),
3) control riser guide 2 moves forward and moves 42300 pulses (846mm) again, and 4) lifting support 3 is controlled with the speed of 4000 pulses
Degree Aligning control, 5) control riser guide 2 to complete one-time detection with the speed Aligning control of 4000 pulses.
After pressing demarcation button 10, whether PLC7 judges riser guide 2 and lifting support 3 in origin, if it is, carrying out
Demarcation acts, if it is not, then first carrying out Aligning control action, restarts demarcation action.Demarcation acts：1) lifting support 3 is controlled
Move up 1000 pulses (20mm), 2) control riser guide moves forward 53150 pulses (1063mm), and 3) control lifting
Support moves up 12000 pulses (240mm), to ensure to demarcate reliability of operation.Button is demarcated by setting, is easy to people
Work checks whether the indicating value of each sensor is zeroed.
From the foregoing description of structures and principles it should be understood by those skilled in the art that, the utility model
Above-mentioned embodiment is not limited to, it is equal using the improvement and replacement of techniques well known on the basis of the utility model
It should be limited in the scope of protection of the utility model, the scope of protection of the utility model by each claim by falling.
Claims (8)
- A kind of 1. PLC control system of significantly furring tile detector, it is characterised in that including：PLC, with PLC Origin position sensor, the first motor, the second motor of connection, first motor are used for controlling the lifting of detection means to transport Dynamic, second motor is used for controlling the horizontal movement of detection device, and the origin position sensor includes two, is respectively intended to Determine origin of the detection means on vertically and horizontally；The detection means is arranged on a lifting support, described Lifting support is movably arranged on riser guide, and the first motor driving riser guide motion, the second motor driving rises Support motion drops.
- 2. the PLC control system of a kind of significantly furring tile detector according to claim 1, it is characterised in that it is also wrapped The calibration position sensor being connected with PLC is included, the calibration position sensor includes two, is respectively intended to measure detection means and exists Calibration point on vertically and horizontally.
- 3. the PLC control system of a kind of significantly furring tile detector according to claim 1, it is characterised in that on PLC Connect Aligning control button.
- 4. the PLC control system of a kind of significantly furring tile detector according to claim 1, it is characterised in that on PLC Connect automatic running button.
- 5. the PLC control system of a kind of significantly furring tile detector according to claim 1, it is characterised in that on PLC It is connected with demarcation button.
- A kind of 6. PLC control system of significantly furring tile detector according to claim 1, it is characterised in that the PLC For Mitsubishi's FX3U series of PLC.
- A kind of 7. PLC control system of significantly furring tile detector according to claim 1, it is characterised in that the inspection Surveying device includes：Bar shaped bar, CCD camera, laser displacement sensor on bar shaped bar, the middle part of the bar shaped bar rotate On lifting support.
- A kind of 8. PLC control system of significantly furring tile detector according to claim 7, it is characterised in that the CCD Camera is arranged on the middle part of bar shaped bar, and the laser displacement sensor is 2+N Panasonic's HC-G030 laser displacement sensor；Its In 2 both ends for being arranged on bar shaped bar, for measuring the flatness of ceramic tile side and linearity, in addition it is N number of be used for gather ceramic tile Positive flatness, linearity, surface defect information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720519517.0U CN206695751U (en) | 2017-05-10 | 2017-05-10 | A kind of PLC control system of significantly furring tile detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720519517.0U CN206695751U (en) | 2017-05-10 | 2017-05-10 | A kind of PLC control system of significantly furring tile detector |
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| Publication Number | Publication Date |
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| CN206695751U true CN206695751U (en) | 2017-12-01 |
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| CN201720519517.0U Active CN206695751U (en) | 2017-05-10 | 2017-05-10 | A kind of PLC control system of significantly furring tile detector |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107121067A (en) * | 2017-05-10 | 2017-09-01 | 佛山职业技术学院 | A kind of PLC control system of significantly furring tile detector |
| CN110007207A (en) * | 2019-04-17 | 2019-07-12 | 山东阅芯电子科技有限公司 | The method of anchor point quantity is reduced in semiconductor devices detection device |
| CN110345353A (en) * | 2019-08-15 | 2019-10-18 | 张炯 | Instrument monitoring photograph robot and its application method |
-
2017
- 2017-05-10 CN CN201720519517.0U patent/CN206695751U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107121067A (en) * | 2017-05-10 | 2017-09-01 | 佛山职业技术学院 | A kind of PLC control system of significantly furring tile detector |
| CN110007207A (en) * | 2019-04-17 | 2019-07-12 | 山东阅芯电子科技有限公司 | The method of anchor point quantity is reduced in semiconductor devices detection device |
| CN110007207B (en) * | 2019-04-17 | 2021-01-26 | 山东阅芯电子科技有限公司 | Method for reducing number of positioning points in semiconductor device detection equipment |
| CN110345353A (en) * | 2019-08-15 | 2019-10-18 | 张炯 | Instrument monitoring photograph robot and its application method |
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