CN206693641U - The irregular alien invasion glass curtain wall positioning apparatus of high-rise building - Google Patents
The irregular alien invasion glass curtain wall positioning apparatus of high-rise building Download PDFInfo
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Abstract
本实用新型为一种超高层建筑不规则外立面玻璃幕墙就位装置及施工方法,解决了超高层建筑单元式玻璃幕墙施工中,利用塔吊或施工电梯转运时性价比低且安全性较差的问题,包括垂直提升装置和水平滑移装置,一种超高层建筑不规则外立面玻璃幕墙就位施工方法,包括玻璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升施工方法和玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移施工方法。本实用新型保证了玻璃幕墙单元体在无塔吊帮助下的水平运输施工,满足了施工需要,保证了施工安全。
The utility model relates to an in-position device and construction method for a glass curtain wall on an irregular facade of a super high-rise building, which solves the problem of low cost performance and poor safety when using a tower crane or a construction elevator for transfer in the construction of a unit glass curtain wall of a super high-rise building. Problems, including vertical lifting device and horizontal sliding device, a method of in-place construction of glass curtain walls on irregular facades of super high-rise buildings, including vertical lifting construction methods of glass curtain wall units along irregular multi-angle curved curved facades The horizontal sliding construction method of the glass curtain wall unit body along the curved facade with irregular multi-angle changes. The utility model ensures the horizontal transportation and construction of the glass curtain wall unit body without the help of a tower crane, meets the construction needs, and ensures the construction safety.
Description
技术领域technical field
本实用新型属于超高层建筑玻璃幕墙单元体沿曲线形外立面垂直提升及水平滑移施工的技术领域,具体为一种超高层建筑不规则外立面玻璃幕墙就位装置。The utility model belongs to the technical field of vertical lifting and horizontal sliding construction of a glass curtain wall unit body of a super high-rise building along a curved facade, in particular to a positioning device for a glass curtain wall on an irregular facade of a super high-rise building.
技术背景technical background
随着社会发展,超高层建筑越来越多,在建筑高度上的追求已经不能满足人们需求,而更多的开始追求建筑物的外形漂亮、新颖以及造型优美,这使得幕墙成了高端建筑的标配,可见幕墙施工成为了整个工程中的一个重要节点。幕墙板块无论为铝扣板、玻璃幕墙板或者其他材质,均有尺寸较大、自重大,安装时只能借助设备进行辅助安装,尤其对于超高层建筑来说更需要考虑到因建筑高度及多变外形带来的吊装困难及安全性差等难题。With the development of society, there are more and more super high-rise buildings. The pursuit of building height can no longer meet people's needs, and more people begin to pursue beautiful, novel and graceful shapes of buildings, which makes curtain walls become the first choice of high-end buildings. Standard configuration, it can be seen that the curtain wall construction has become an important node in the whole project. Whether the curtain wall panels are made of aluminum gusset panels, glass curtain wall panels or other materials, they are all large in size and heavy, and can only be installed with the aid of equipment, especially for super high-rise buildings. Difficulties in hoisting and poor safety caused by the shape change.
传统超高层建筑玻璃幕墙的吊装就位主要利用施工电梯进行运送,同时也可在塔吊未拆除的情况下利用塔吊进行辅助吊装,利用塔吊吊装就位需要一块块进行,吊装就位会极大的浪费塔吊的工时;当利用施工电梯运送时,考虑到施工电梯需定期检验及成本的问题,通常只在建筑的外侧设置一部或者两部,根本无法满足幕墙运送,同时向施工电梯内运送玻璃幕墙块以及从施工电梯向需要安装的位置运送均需要进行二次转运,不但浪费人力,更重要的是单单通过人力装卸和运送极易造成玻璃幕墙板块的损伤。The hoisting and positioning of the glass curtain wall of traditional super high-rise buildings is mainly carried out by construction elevators. At the same time, the tower crane can also be used for auxiliary hoisting when the tower crane is not dismantled. Waste of tower crane man-hours; when using construction elevators, considering the regular inspection and cost of construction elevators, usually only one or two are installed on the outside of the building, which cannot meet the curtain wall transportation at all, and transport glass to the construction elevator at the same time The curtain wall blocks and the transport from the construction elevator to the location where they need to be installed need to be re-transported, which not only wastes manpower, but more importantly, it is easy to cause damage to the glass curtain wall panels only through manual loading, unloading and transportation.
专利CN106121255A公开了一种超高层欧力幕墙安装设备装置,包括谢啦钢丝、斜拉杆、安装在多层腔体上的预埋连墙件、支架连接螺栓、电动吊篮、悬挑支架和其中电动葫芦,悬挑支架的两端分别连接最下层的预埋连墙件与支架连接螺栓,斜拉钢丝连接在支架连接螺栓和最上层的预埋连墙件之间,斜拉杆连接在支架连接螺栓和中间层的预埋连墙件之间,悬挑支架上的工字钢轨道上连接电动吊篮和其中电动葫芦。本实用新型将玻璃幕墙的垂直起吊和水平滑移二者结合到电动葫芦上,虽然可以提高幕墙工作的舒适度和作业效率,但仅对于外立面为规则的建筑物使用方便,对不规则外立面的幕墙安装容易产生碰壁现象,且由于轨道为各边单独设置,无法解决建筑边角位置的吊装就位难题。Patent CN106121255A discloses a super-high-rise Ouli curtain wall installation equipment, including Xie La steel wire, diagonal tie rods, pre-embedded wall parts installed on the multi-layer cavity, bracket connecting bolts, electric hanging baskets, cantilever brackets and other Electric hoist, the two ends of the cantilever bracket are respectively connected to the lowermost pre-embedded wall part and the bracket connecting bolt, the cable-stayed steel wire is connected between the bracket connecting bolt and the uppermost pre-embedded wall part, and the cable-stayed rod is connected to the bracket connection Between the bolts and the pre-embedded wall parts of the middle layer, the electric hanging basket and the electric hoist are connected on the I-beam track on the cantilever bracket. The utility model combines the vertical lifting and horizontal sliding of the glass curtain wall with the electric hoist, although it can improve the comfort and work efficiency of the curtain wall work, but it is only convenient for buildings with regular facades, and it is easy to use for irregular buildings. The installation of the curtain wall on the facade is prone to bumping into walls, and since the tracks are set separately for each side, it cannot solve the problem of hoisting and positioning at the corners of the building.
可见一种高性价比且可以适应不同外立面结构的超高层建筑玻璃幕墙就位的装置和施工方法就显得极为重要。It can be seen that a device and construction method for super high-rise building glass curtain walls that are cost-effective and can be adapted to different facade structures are extremely important.
发明内容Contents of the invention
本实用新型为了解决超高层建筑不规则外立面单元式玻璃幕墙施工中,利用塔吊或施工电梯转运时性价比低且安全性较差的问题,提供了一种超高层建筑不规则外立面玻璃幕墙就位装置。In order to solve the problems of low cost performance and poor safety when using tower cranes or construction elevators for transshipment in the construction of unitized glass curtain walls on the irregular facades of super high-rise buildings, the utility model provides an irregular facade glass of super high-rise buildings. Curtain wall installation device.
本实用新型是通过如下技术方案实现的:一种超高层建筑不规则外立面玻璃幕墙就位装置,包括垂直提升装置和水平滑移装置,垂直提升装置包括设置在砼楼面的多个提升炮车,提升炮车包括底座,底座前段设置有四根车架杆,四根车架杆顶部连接到一固定支点,固定支点上设置有电葫芦,底座中段设置有绞车,底座后段设置有配重,绞车连接有钢丝绳,钢丝绳与电葫芦连接;The utility model is realized through the following technical solutions: a positioning device for the glass curtain wall on the irregular facade of a super high-rise building, which includes a vertical lifting device and a horizontal sliding device, and the vertical lifting device includes a plurality of lifting devices arranged on the concrete floor The gun carriage, the hoisting artillery carriage includes a base, four frame rods are arranged on the front part of the base, and the top of the four frame rods is connected to a fixed fulcrum, an electric hoist is arranged on the fixed fulcrum, a winch is arranged on the middle part of the base, and a winch is arranged on the rear part of the base. Counterweight, the winch is connected with a wire rope, and the wire rope is connected with the electric hoist;
水平滑移装置包括多个支撑装置,支撑装置包括垂直连接且锚固在砼楼面的支撑立柱和支撑横杆,支撑立柱和支撑横杆间分别通过耳板连接有支撑拉绳,支撑横杆的一端伸出砼楼面边缘,支撑横杆底部连接有轨道,轨道上设置有滑车。The horizontal sliding device includes a plurality of supporting devices. The supporting device includes a supporting column and a supporting cross bar that are vertically connected and anchored on the concrete floor. One end protrudes from the edge of the concrete floor, a track is connected to the bottom of the support cross bar, and a pulley is arranged on the track.
提升炮车在建筑物砼楼面每边设置的数量为1,且分别设置在砼楼面各边的中心位置。提升炮车主要用作垂直提升,在建筑物砼楼面每边中心位置设置一台,即可保证在提升炮车数量最少的情况下满足各边吊装需求,当炮车将玻璃幕墙单元提升到相应楼层后,再通过切换水平滑移装置实现准确定位。The number of hoisting cannons set on each side of the concrete floor of the building is 1, and they are respectively set at the center positions of each side of the concrete floor. The hoisting cannon is mainly used for vertical lifting. One set at the center of each side of the concrete floor of the building can ensure that the hoisting requirements of each side are met with the least number of hoisting cannons. When the cannon lifts the glass curtain wall unit to After reaching the corresponding floor, the accurate positioning can be realized by switching the horizontal sliding device.
轨道垂直于支撑横杆设置,轨道沿砼楼面呈闭合连接。沿着砼楼面各边设置的轨道呈闭合连接,有利于其稳固受力,提高吊装过程中的安全性。The track is arranged perpendicular to the supporting cross bar, and the track is closed and connected along the concrete floor. The tracks arranged along each side of the concrete floor are closed and connected, which is conducive to its stable force bearing and improves the safety during the hoisting process.
轨道距建筑物外立面的最小距离为300毫米。建筑外立面为曲线不规则结构,为保证在水平滑移过程中玻璃幕墙单元不会与建筑物外立面发生碰撞损坏,要求保证轨道距建筑物外立面的距离不小于300毫米。The minimum distance between the track and the building facade is 300 mm. The facade of the building is a curved and irregular structure. In order to ensure that the glass curtain wall unit will not collide with the facade of the building during the horizontal sliding process, it is required to ensure that the distance between the track and the facade of the building is not less than 300 mm.
电葫芦距建筑物外立面的最小垂直距离为300毫米。建筑外立面为曲线不规则结构,为保证在垂直提升过程中玻璃幕墙单元不会与建筑物外立面发生碰撞损坏,要求保证电葫芦距建筑物外立面的距离不小于300毫米。The minimum vertical distance between the electric hoist and the facade of the building is 300 mm. The facade of the building is a curved and irregular structure. In order to ensure that the glass curtain wall unit will not collide with the facade of the building during the vertical lifting process, it is required to ensure that the distance between the electric hoist and the facade of the building is not less than 300 mm.
一种超高层建筑不规则外立面玻璃幕墙就位施工方法,包括玻璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升施工方法和玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移施工方法。A method for in-situ construction of a glass curtain wall on an irregular facade of a super high-rise building, including a construction method of vertically lifting a curved facade of a glass curtain wall unit body along irregular multi-angle changes and a method of vertically lifting the glass curtain wall unit body along irregular multi-angle changes The horizontal sliding construction method of the curved facade.
玻璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升施工方法包括以下步骤:The construction method of vertically lifting the glass curtain wall unit body along the curved facade with irregular multi-angle changes includes the following steps:
S1、设备检查验收;专人负责检查提升炮车、钢丝绳、揽风绳、小车、叉车等机械设备;S1. Equipment inspection and acceptance; special personnel are responsible for inspecting mechanical equipment such as lifting guns, wire ropes, wind ropes, trolleys, forklifts, etc.;
S2、利用叉车把玻璃幕墙单元体运至小平车上;利用叉车把单元体从堆放场地运至安装场地的小平车上;S2. Use a forklift to transport the glass curtain wall unit body to the flat car; use a forklift to transport the unit body from the stacking site to the small flat car at the installation site;
S3、对玻璃幕墙单元体进行检查清理;清理玻璃幕墙单元体上的灰尘和垃圾,并检查配件是否齐全、安装是否牢固;S3. Check and clean the glass curtain wall unit; clean up the dust and garbage on the glass curtain wall unit, and check whether the accessories are complete and the installation is firm;
S4、安装起吊扁担、挂牵引绳;把提升用的钢扁担梁与玻璃幕墙单元体的上端连接牢固;同时在单元体下端安装牵引绳,以便在吊装过程中进行单元体的位置控制;S4. Install the lifting pole and hang the traction rope; connect the steel pole beam for lifting with the upper end of the glass curtain wall unit firmly; at the same time install the traction rope at the lower end of the unit so as to control the position of the unit during hoisting;
S5、垂直提升玻璃幕墙单元体至距地面50—100cm并安装水平揽风绳;第一次提升至玻璃幕墙单元体需保证其与地面完全垂直,且离开地面50-100cm,然后安装水平揽风绳。水平揽风绳一端固定在单元体上,另一端固定在垂直的钢制作揽风绳上;S5. Lift the glass curtain wall unit vertically to 50-100cm from the ground and install the horizontal wind rope; when lifting the glass curtain wall unit for the first time, ensure that it is completely perpendicular to the ground and 50-100cm away from the ground, and then install the horizontal wind rope rope. One end of the horizontal wind rope is fixed on the unit body, and the other end is fixed on the vertical steel wind rope;
S6、提升玻璃幕墙单元体至安装高度。当揽风绳固定牢固后,启动提升炮车起吊装置,把玻璃幕墙单元体提升到安装高度,然后将其转换至水平滑移装置上,进一步通过水平滑移装置运至恰当的安装位置进行施工。S6. Lift the glass curtain wall unit to the installation height. When the wind rope is fixed firmly, start the hoisting device of the hoisting cannon to lift the glass curtain wall unit to the installation height, then transfer it to the horizontal sliding device, and then transport it to the appropriate installation position through the horizontal sliding device for construction .
玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移施工方法包括如下步骤:The horizontal sliding construction method of the glass curtain wall unit body along the curved facade with irregular multi-angle changes includes the following steps:
F1、设备检查验收;专人负责检查水平滑移用的支撑立柱、支撑横梁、支撑拉绳、轨道、滑车和扁担梁等机械设备;F1. Equipment inspection and acceptance; special personnel are responsible for inspecting mechanical equipment such as supporting columns, supporting beams, supporting ropes, tracks, pulleys and pole beams for horizontal sliding;
F2、将经垂直运输后的玻璃幕墙单元体转换到滑车上并安装牵引绳;当玻璃幕墙单元体运至安装高度后,把水平滑移装置上的钢丝绳与钢扁担梁相连接,进一步拆除垂直提升装置上的钢丝绳和垂直提升时设置的牵引绳,同时安装水平滑移及就位安装用的牵引绳;F2. Transfer the vertically transported glass curtain wall unit body to the trolley and install the traction rope; when the glass curtain wall unit body is transported to the installation height, connect the steel wire rope on the horizontal sliding device with the steel shoulder beam, and further remove the vertical The steel wire rope on the lifting device and the traction rope set for vertical lifting, and the traction rope for horizontal sliding and installation in place are installed at the same time;
F3、利用滑车沿轨道将幕墙单元体水平滑移至其安装的准确位置,完成玻璃幕墙单元就位工作。玻璃幕墙单元体沿轨道水平移动到安装位置,进一步在牵引绳的牵引下就位安装。F3. Use the pulley to slide the curtain wall unit horizontally along the track to the exact position of its installation, and complete the installation of the glass curtain wall unit. The glass curtain wall unit moves horizontally along the track to the installation position, and is further installed in place under the traction of the traction rope.
本实用新型相对现有技术具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1)璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升装置和施工方法1) The vertical lifting device and construction method of the curved facade of the glass curtain wall unit along irregular multi-angle changes
采用了璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升装置和施工方法,保证了玻璃幕墙单元体在无塔吊、施工电梯帮助下的垂直运输施工,加快了施工速度,保证了施工安全。The vertical lifting device and construction method of the curved facade of the glass curtain wall unit body changing along irregular multi-angles ensure the vertical transportation construction of the glass curtain wall unit body without the help of tower cranes and construction elevators, speed up the construction speed, and ensure construction safety.
2)玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移装置和施工方法2) The horizontal sliding device and construction method of the glass curtain wall unit along the curved facade with irregular multi-angle changes
采用了玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移装置和施工方法,保证了玻璃幕墙单元体在无塔吊帮助下的水平运输施工,满足了施工需要,保证了施工安全。The horizontal sliding device and construction method of the glass curtain wall unit body along the curved and irregular multi-angle change ensure the horizontal transportation and construction of the glass curtain wall unit body without the help of a tower crane, which meets the construction needs and ensures the construction Safety.
附图说明Description of drawings
图1为本实用新型的整体吊装就位结构示意图;Fig. 1 is a structural schematic diagram of the overall hoisting in place of the utility model;
图2为本实用新型的支撑托架及轨道结构示意图;Fig. 2 is a schematic diagram of a support bracket and a track structure of the utility model;
图3为本实用新型的提升炮车示意图;Fig. 3 is the schematic diagram of lifting gun carriage of the present utility model;
图4为本实用新型的提升炮车俯视图。Fig. 4 is a top view of the lifting gun carriage of the present invention.
图中:1- 砼楼面,2-支撑装置,2.1-支撑立柱,2.2-支撑横杆,2.3-支撑拉绳,2.4-耳板, 3-提升炮车,3.1-底座,3.2-车架杆,3.3-电葫芦,3.4-钢丝绳,3.5-配重,3.6-绞车,4-轨道,5-滑车。In the figure: 1- Concrete floor, 2-Supporting device, 2.1-Supporting column, 2.2-Supporting cross bar, 2.3-Supporting rope, 2.4-Ear plate, 3-Elevating gun carriage, 3.1-Base, 3.2-Frame Rod, 3.3-electric hoist, 3.4-wire rope, 3.5-counterweight, 3.6-winch, 4-track, 5-pull block.
具体实施方式detailed description
结合图1—图4对本实用新型做进一步说明,一种超高层建筑不规则外立面玻璃幕墙就位装置,包括垂直提升装置和水平滑移装置,垂直提升装置包括设置在砼楼面的多个提升炮车3,提升炮车3包括底座3.1,底座3.1前段设置有四根车架杆3.2,四根车架杆3.2顶部连接到一固定支点,固定支点上设置有电葫芦3.3,底座3.1中段设置有绞车3.6,底座3.1后段设置有配重3.5,绞车3.6连接有钢丝绳3.4,钢丝绳3.4与电葫芦3.3连接;The utility model is further described in conjunction with Fig. 1-Fig. 4. A super high-rise building irregular facade glass curtain wall positioning device includes a vertical lifting device and a horizontal sliding device. The vertical lifting device includes multiple A lifting gun carriage 3, the lifting gun carriage 3 includes a base 3.1, the front section of the base 3.1 is provided with four frame bars 3.2, and the tops of the four frame bars 3.2 are connected to a fixed fulcrum, and the fixed fulcrum is provided with an electric hoist 3.3, and the base 3.1 A winch 3.6 is arranged in the middle section, a counterweight 3.5 is arranged in the rear section of the base 3.1, the winch 3.6 is connected with a wire rope 3.4, and the wire rope 3.4 is connected with the electric hoist 3.3;
水平滑移装置包括多个支撑装置2,支撑装置2包括垂直连接且锚固在砼楼面1的支撑立柱2.1和支撑横杆2.2,支撑立柱2.1和支撑横杆2.2间分别通过耳板2.4连接有支撑拉绳2.3,支撑横杆2.2的一端伸出砼楼面1边缘,支撑横杆2.2底部连接有轨道4,轨道4上设置有滑车5,轨道4距建筑物外立面的最小距离为300毫米,电葫芦距建筑物外立面的最小垂直距离为300毫米。The horizontal sliding device includes a plurality of support devices 2. The support device 2 includes a support column 2.1 and a support cross bar 2.2 that are vertically connected and anchored to the concrete floor 1. The support stay rope 2.3, one end of the support bar 2.2 protrudes from the edge of the concrete floor 1, the bottom of the support bar 2.2 is connected to the track 4, the track 4 is provided with a pulley 5, and the minimum distance between the track 4 and the facade of the building is 300 mm, the minimum vertical distance between the electric hoist and the facade of the building is 300 mm.
提升炮车3在建筑物砼楼面1每边设置的数量为1,且分别设置在砼楼面1各边的中心位置。 轨道4垂直于支撑横杆2.2设置,轨道4沿砼楼面1呈闭合连接。The number of lifting gun carriages 3 arranged on each side of the concrete floor 1 of the building is 1, and are respectively arranged at the center positions of each side of the concrete floor 1 . The track 4 is arranged perpendicular to the support cross bar 2.2, and the track 4 is closed and connected along the concrete floor 1.
一种超高层建筑不规则外立面玻璃幕墙就位施工方法,包括玻璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升施工方法和玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移施工方法。A method for in-situ construction of a glass curtain wall on an irregular facade of a super high-rise building, including a construction method of vertically lifting a curved facade of a glass curtain wall unit body along irregular multi-angle changes and a method of vertically lifting the glass curtain wall unit body along irregular multi-angle changes The horizontal sliding construction method of the curved facade.
玻璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升施工方法包括以下步骤:The construction method of vertically lifting the glass curtain wall unit body along the curved facade with irregular multi-angle changes includes the following steps:
S1、设备检查验收;S1. Equipment inspection and acceptance;
S2、利用叉车把玻璃幕墙单元体运至小平车上;S2. Use a forklift to transport the glass curtain wall unit to the small flat car;
S3、对玻璃幕墙单元体进行检查清理;S3. Check and clean the glass curtain wall unit;
S4、安装起吊扁担、挂牵引绳;S4. Install the lifting pole and hang the traction rope;
S5、垂直提升玻璃幕墙单元体至距地面50—100cm并安装水平揽风绳;S5. Lift the glass curtain wall unit vertically to 50-100cm from the ground and install a horizontal wind rope;
S6、提升玻璃幕墙单元体至安装高度。S6. Lift the glass curtain wall unit to the installation height.
玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移施工方法包括如下步骤:The horizontal sliding construction method of the glass curtain wall unit body along the curved facade with irregular multi-angle changes includes the following steps:
F1、设备检查验收;F1, equipment inspection and acceptance;
F2、将经垂直运输后的玻璃幕墙单元体转换到滑车上并安装牵引绳;F2. Convert the vertically transported glass curtain wall unit to the trolley and install the traction rope;
F3、利用滑车沿轨道将幕墙单元体水平滑移至其安装的准确位置,完成玻璃幕墙单元就位工作。F3. Use the pulley to slide the curtain wall unit horizontally along the track to the exact position of its installation, and complete the installation of the glass curtain wall unit.
实施例:Example:
中铁三局研发中心大楼外立面为不规则、多变的曲面,每个楼层的外边线尺寸均不相同,一层为八边形,三十八层为四边形。角部尺寸逐渐变小,由一层的13.5m变成2.4m,正立面尺寸逐渐变大;每层楼外边线均不相同,其中十四层建筑面积最大(1667m2)、三十八层建筑面积最小(140 2m2)。东、南、西、北四个正立面与水平面之间的角度为:96°(1-4层)→90°(13-16层)→85°(35-38层);四个角部立面与水平面之间的角度为:96°(1-4层)→93°(13-16层)→90°(35-38层)。The facade of the R&D Center of China Railway No. 3 Bureau is an irregular and changeable curved surface. The outer dimensions of each floor are different. The first floor is octagonal, and the thirty-eighth floor is quadrilateral. The size of the corner gradually decreases, from 13.5m on the first floor to 2.4m, and the size of the front facade gradually increases; the outer edges of each floor are different, and the building area of the fourteenth floor is the largest (1667m 2 ), thirty-eight The building area of one storey is the smallest (140 2m 2 ). The angles between the east, south, west and north facades and the horizontal plane are: 96° (1-4 floors) → 90° (13-16 floors) → 85° (35-38 floors); the four corners The angle between the facade and the horizontal plane is: 96° (1-4 floors) → 93° (13-16 floors) → 90° (35-38 floors).
外立面的变化多样给幕墙单元体的安装带来很大难度,特别是垂直运输、水平运输、就位、防风、防坠落等方面。The variety of exterior facades brings great difficulties to the installation of curtain wall units, especially in terms of vertical transportation, horizontal transportation, positioning, wind protection, and fall protection.
采用如下的技术方案实现:Adopt the following technical scheme to realize:
1)一种玻璃幕墙单元体沿不规则多角度变化的曲线形外立面垂直提升装置和施工方法,其特征及步骤如下:1) A vertical lifting device and construction method for a curved facade of a glass curtain wall unit body along irregular multi-angle changes, its features and steps are as follows:
施工装置:提升装置(炮车)、防风装置(揽风绳)、地面运输装置(叉车、小平车)、牵引装置(牵引绳)等组成。Construction device: hoisting device (cannon cart), windproof device (wind rope), ground transportation device (forklift, flat car), traction device (traction rope), etc.
施工方法:设备检查验收→叉车把单元体运至小平车上→单元体的检查清理→安装起吊扁担、挂牵引绳→提升至幕墙单元体垂直(且离开地面50-100cm)、安装揽风绳→提升单元体至安装高度→转换至水平滑移装置Construction method: equipment inspection and acceptance→transport the unit body to the small flat car by forklift→check and clean the unit body→install the lifting pole and hang the traction rope→lift the curtain wall unit body vertically (and leave the ground 50-100cm), install the wind rope → Lift the unit body to the installation height → Switch to the horizontal sliding device
第一步:设备检查验收The first step: equipment inspection and acceptance
专人负责检查起提升用的炮车、钢丝绳、揽风绳、小车、叉车等机械设备。A special person is responsible for checking the hoisting gun carriage, wire rope, wind rope, trolley, forklift and other mechanical equipment.
第二步:叉车把单元体运至小平车上The second step: the forklift transports the unit body to the small flat car
利用叉车把单元体从堆放场地运至安装场地的小平车上。Use a forklift to transport the unit body from the stacking site to the small flat truck in the installation site.
第三部:对单元体进行检查清理Part Three: Check and clean up the unit body
清理单元体上的灰尘和垃圾,并检查配件是否齐全、安装是否牢固。Clean up the dust and garbage on the unit body, and check whether the accessories are complete and the installation is firm.
第四步:安装起吊扁担、挂牵引绳Step 4: Install the lifting pole and hang the traction rope
把提升用的刚扁担与单元体的上端连接牢固;同时安装下端的牵引绳,以便在吊装过程中进行单元体的位置控制。Connect the rigid shoulder pole for lifting with the upper end of the unit body firmly; at the same time, install the traction rope at the lower end to control the position of the unit body during hoisting.
第五步:提升至幕墙单元体垂直(离开地面50-100cm)、安装水平揽风绳Step 5: Lift to the vertical of the curtain wall unit (50-100cm away from the ground), install the horizontal wind rope
第一次提升至玻璃幕墙单元体完全垂直,且离开地面50-100cm,然后安装水平揽风绳。水平揽风绳一端固定在单元体上,另一端固定在垂直的钢揽风绳上。For the first time, the glass curtain wall unit is completely vertical and 50-100cm above the ground, and then the horizontal wind rope is installed. One end of the horizontal wind rope is fixed on the unit body, and the other end is fixed on the vertical steel wind rope.
第六步:提升单元体至安装高度Step 6: Lift the unit body to the installation height
当揽风绳固定牢固后,启动提升装修,把玻璃幕墙单元体提升到安装高度,然后转换至水平滑移装置上。通过水平滑移装置运至具体安装位置进行安装。When the wind rope is fixed firmly, start the lifting decoration, lift the glass curtain wall unit to the installation height, and then switch to the horizontal sliding device. It is transported to a specific installation location by a horizontal sliding device for installation.
2)一种玻璃幕墙单元体沿不规则多角度变化的曲线形外立面水平滑移装置和施工方法,其特征及步骤如下:2) A horizontal sliding device and construction method of a glass curtain wall unit body along an irregular and multi-angle curved facade, its features and steps are as follows:
施工装置:悬挑装置(钢梁)、轨道装置(钢轨)、水平滑移装置(电葫芦)、牵引装置(牵引绳)等组成。Construction device: Cantilever device (steel beam), track device (rail), horizontal sliding device (electric hoist), traction device (traction rope), etc.
施工方法:设备检查验收→把垂直运输装置上的单元体转换到水平运输装置上、安装牵引绳→水平滑移至幕墙单元体具体安装位置→单元体的就位安装Construction method: equipment inspection and acceptance → transfer the unit body on the vertical transport device to the horizontal transport device, install the traction rope → slide horizontally to the specific installation position of the curtain wall unit body → install the unit body in place
第一步:设备检查验收The first step: equipment inspection and acceptance
专人负责检查水平滑移用的悬挑钢梁、钢轨、电葫芦、钢丝绳、扁担等机械设备。Special personnel are responsible for inspecting cantilevered steel beams, rails, electric hoists, wire ropes, shoulder poles and other mechanical equipment for horizontal sliding.
第二步:把垂直运输装置上的单元体转换到水平运输装置上、安装牵引绳Step 2: Convert the unit body on the vertical transport device to the horizontal transport device, install the traction rope
当玻璃幕墙单元体运至安装高度后,把水平滑移装置上的钢丝绳与钢扁担相连接,拆除垂直运输机械上的钢丝绳;同时拆除垂直运输时的牵引绳,安装水平运输及就位安装用的牵引绳。After the glass curtain wall unit is transported to the installation height, connect the steel wire rope on the horizontal sliding device with the steel shoulder pole, remove the steel wire rope on the vertical transportation machine; at the same time remove the traction rope for vertical transportation, and install it for horizontal transportation and in-place installation tow rope.
第三步:水平滑移至幕墙单元体具体安装位置Step 3: Slide horizontally to the specific installation position of the curtain wall unit
玻璃幕墙单元体沿滑轨水平移动到安装位置,然后在牵引绳的牵引下就位安装固定。The glass curtain wall unit moves horizontally along the slide rail to the installation position, and then is installed and fixed in place under the traction of the traction rope.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其进行限制,尽管参照前述实施例对本实用新型进行了详细的说明,本领域的技术人员对前述实施例所记载的技术方案进行修改,包括对本实用新型的部分或全部技术特征进行等同替换,其相应技术方案的本质并不脱离本实用新型的保护范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand the foregoing embodiments. Modifications to the recorded technical solutions include equivalent replacement of some or all of the technical features of the utility model, and the essence of the corresponding technical solutions does not depart from the protection scope of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948604A (en) * | 2017-04-16 | 2017-07-14 | 中铁三局集团建筑安装工程有限公司 | The irregular alien invasion glass curtain wall positioning apparatus of high-rise building and construction method |
| WO2021012971A1 (en) * | 2019-07-22 | 2021-01-28 | 中建三局集团有限公司 | Integral lifting construction method for ultra-large hyperbolic integrated unit aluminium plate curtain walls |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948604A (en) * | 2017-04-16 | 2017-07-14 | 中铁三局集团建筑安装工程有限公司 | The irregular alien invasion glass curtain wall positioning apparatus of high-rise building and construction method |
| WO2021012971A1 (en) * | 2019-07-22 | 2021-01-28 | 中建三局集团有限公司 | Integral lifting construction method for ultra-large hyperbolic integrated unit aluminium plate curtain walls |
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