CN206677199U - A kind of new vertical compound Five-axis NC Machining Center that crouches - Google Patents
A kind of new vertical compound Five-axis NC Machining Center that crouches Download PDFInfo
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- CN206677199U CN206677199U CN201720398540.9U CN201720398540U CN206677199U CN 206677199 U CN206677199 U CN 206677199U CN 201720398540 U CN201720398540 U CN 201720398540U CN 206677199 U CN206677199 U CN 206677199U
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Abstract
A kind of new vertical compound Five-axis NC Machining Center that crouches,It is related to Compositions of metal-working machines field,Including cross lathe base,Sleeping main shaft column,Vertical main shaft column,Vertical main spindle box,Sleeping main spindle box,Vertical main shaft tool magazine,Sleeping main shaft tool magazine and two-axle rotating table,One group is fixed with swinging axle base and symmetrically descends circle arc support guide rail,The hollow-core construction of form fit turntable body is left between two lower circle arc support guide rails,Circle arc support guide rail is fitted with two lower circle arc support guide rails,Hanging turntable body is provided between two upper circle arc support guide rails,Workbench is connected with above turntable body,Two upper circle arc support guide rails are rotatablely connected support axle bed respectively by cross-brace axle,Wherein one support axle bed side is provided with the turbine rotated around same cross-brace axle,The application provides a kind of new vertical compound Five-axis NC Machining Center that crouches,Not only improve the rigidity of existing Five-axis NC Machining Center,Reduce complete machine cost,Solves the problems, such as the five-axis robot of middle-size and small-size part well.
Description
Technical field
It the utility model is related to Compositions of metal-working machines field, and in particular in a kind of new vertical compound five-axis robot that crouches
The heart.
Background technology
Current five-axle number control machine tool is broadly divided into following several:
1. cradle-type Five-axis NC Machining Center:Two rotary shafts(Turntable and cradle), turntable is on cradle, the support of cradle both ends
On lathe base, three linear axis are all movement of the drive shaft around, upper and lower;
2. on the basis of gantry machining center, the swing of main shaft increase all around both direction, flame five are formed
Axle machining center;
3. installing a kind of universal two-axle rotating table additional on the vertical machining centre workbench of three axles, five axles can be formed(But
It is only applicable to miniature parts processing).
But accordingly there is following defect in it:
1. cradle-type Five-axis NC Machining Center is the main flow structure of the Five-axis NC Machining Center of current standard, completeer in terms of function
Kind, available for the five-axis robot of middle-size and small-size complex parts, but cradle-type configuration aspects have the disadvantage that:
(1), cradle is integrated hanging, and part to be processed and rotary table are all on hanging cradle, and cradle
Both ends support from turntable center farther out, so being just doomed the Five-axis NC Machining Center of cradle-type from configuration aspects in weight butt face
Existing defects;
(2), main shaft needs to participate in the motion of three linear axis, relatively complexity, while such structure is also difficult to ensure that height
Rigidity;
(3), the processing pivot angle of cradle-type structure is swung by workbench to obtain completely, when pivot angle reaches ± 90 ° nearby
Very big tilting moment can be produced, tilting moment is bigger when workpiece is more big heavier, to the precision and stability of work pieces process all
Obvious influence can be produced;
(4), the cost of cradle-type Five-axis NC Machining Center is also higher.
2. flame Five-axis NC Machining Center needs to participate in the axial rotary motion of both direction due to main shaft so that ties on head
Structure is not only complicated but also enervated, simultaneously as reason in terms of head construction, spindle motor is difficult to realize big torsion, so flame
Five-axis NC Machining Center is typically only applicable to the high speed light cut of heavy parts;
3. the Five-axis NC Machining Center reequiped on the basis of three common shaft vertical machining centers, due to the original of configuration aspects
Cause, turntable diameter typically all in below 300mm, only adapt to the part of processing very little, can not solve five axles of medium-sized or above part
Processing.
To sum up, processed for appearance and size close to 300mm and the complex parts of the above, five axles of only cradle-type add at present
Work center is relatively adapted to, but cradle-type Five-axis NC Machining Center has that weaker, tilting moment the influence of rigidity, cost are higher etc. to be lacked again
Fall into.
Utility model content
The defects of in order to solve in the prior art, the application provide a kind of new vertical compound Five-axis NC Machining Center that crouches, no
The rigidity of existing Five-axis NC Machining Center is only improved, reduces complete machine cost, five axles for solving medium and small part well add
Work problem, is the preferable alternative solution of cradle-type Five-axis NC Machining Center, and its technical scheme is as follows:
A kind of new vertical compound Five-axis NC Machining Center that crouches, including cross lathe base, sleeping main shaft column, vertical main shaft are stood
Post, X-axis guide rail, HZ/VY axis rails, HY axis rails, VZ axis rails, vertical main spindle box, sleeping main spindle box, vertical main shaft tool magazine, sleeping main shaft
Tool magazine and two-axle rotating table, a line both ends of the lathe base be respectively fixed with sleeping main shaft column, vertical main shaft column, another
Side is provided with vertical X-axis guide rail, is provided with saddle in X-axis guide rail, HZ/VY axis rails, HZ/VY axis rails are provided with saddle
The two-axle rotating table moved along HZ/VY axis rails is provided with, vertical HY is respectively equipped with the sleeping main shaft column, vertical main shaft column
Axis rail, VZ axis rails, and correspondingly it is furnished with sleeping main shaft tool magazine and vertical main shaft tool magazine, on the HY axis rails, VZ axis rails respectively
Sleeping main spindle box, vertical main spindle box are connected with, sleeping main spindle box, vertical main spindle box connect sleeping main shaft, vertical main shaft, the two-axle rotating table bag respectively
Include workbench, round turntable body, swinging axle base, support axle bed, guide rail mounting surface, feed screw nut's mounting seat, turbine and snail
Bar, one group is fixed with the swinging axle base and symmetrically descends circle arc support guide rail, bottom to be provided with guide rail mounting surface, feed screw nut
Mounting seat, the hollow-core construction of form fit turntable body is left between two lower circle arc support guide rails, and two lower circle arc supports are led
Rotatably upper circle arc support guide rail is fitted with rail, hanging turntable body is provided between two upper circle arc support guide rails,
Workbench is connected with above turntable body, two upper circle arc support guide rails are rotatablely connected support shaft respectively by cross-brace axle
Seat, wherein a support axle bed side is provided with the turbine rotated around same cross-brace axle, worm screw is engaged with below the turbine,
Worm screw is connected to servomotor.
Further, the guide rail mounting surface is line rail sliding block mounting surface or hard rail guide pass.This programme swinging axle base
Lower section it is adoptable be line rail sliding block mounting surface, that is, with the connection of lathe base or saddle be rolling wire rail structure, together
Guide rail mounting surface below swinging axle base can also be made into hard rail guide pass by sample principle(Surface can install wear plate additional), with machine
The sliding matching structure of hard rail is used between bed base or saddle.
Further, circular DD direct-drive motors are provided with the turntable body, the DD direct-drive motors connecting working table is simultaneously
Drive worktable rotary.Using the purpose of DD direct-drive motors in the turntable body of this programme, first, higher corner can be obtained
Speed, second, because its circular profile can take the space of bottom less in the case of small pivot angle as far as possible.
A kind of new vertical compound Five-axis NC Machining Center operation principle that crouches:
There are X-axis guide rail and HZ/VY axis rails on lathe base, two-axle rotating table is installed on the HZ/VY axis rails of lathe base
On, workbench is rotatably also swingable on two-axle rotating table, there is the guide rail of a set of vertical direction on two columns, and crouch master
Axle box and vertical main spindle box are moved up and down along the vertical guide rail on respective place column respectively, and sleeping main shaft is moved up and down as HY axles, are stood
Main shaft is moved up and down as VZ axles, and two-axle rotating table is by workbench, turntable body(Include DD direct-drive motors)Form the rotation in B axle direction
Mechanism, then by swinging axle base(Mounting surface containing guide rail and lower circle arc support guide rail, there is hollow-core construction centre), upper circle arc support leads
The rotating mechanism of the A direction of principal axis of composition such as rail, the cross-brace axle at both ends, support axle bed, worm gear, worm screw, servomotor, with B
The rotating mechanism of direction of principal axis together form whole two-axle rotating table.
Workbench is directly mounted on turntable body, by DD direct-drive motors workbench can be driven to be revolved at any angle
Turn, while the cross-brace axle of side is also associated with worm gear, by the worm screw on swinging axle base and servomotor come
Turntable body is driven to carry out ± 45 degree swings, cooperation control system and drive system, under horizontal machining state, workbench is along water
Square to there is two orthogonal linear axis of HZ axles and X-axis, horizontal main axis case moves up and down along HY axles, can be to the side of workpiece
It is processed, workbench can carry out any angle indexing and ± 45 ° of swings according to instruction;Under vertical machining state, work
Platform two orthogonal axial directions in the horizontal direction(X-axis and VY axles)Mobile, vertical main shaft moves down on vertical main spindle box along VZ axles
Dynamic, workbench can carry out any angle indexing and ± 45 ° of swings according to instruction, so just real in the case where vertical sleeping two main shafts coordinate
Showed to above workpiece, the processing of the multiple sides in periphery and ± 135 ° of range tilt angles.
This vertical compound Five-axis NC Machining Center that crouches has tri- linear axis of X, HY, HZ to add AB two under horizontal main axis state
Rotary shaft, it is respectively that tri- linear axis of X, VY, VZ add two rotary shafts of AB under vertical spindle state.(Two rotary shafts:Work
Make platform 360 ° rotate to be B axle, and ± 45 ° centered on the support shaft at both ends swings of workbench are A axles), it is vertical sleeping equipped with cutter
Two main shafts, respective three linear axis are respectively cooperating with, plus two rotary shafts, vertical main shaft and sleeping main shaft two can be carried out to workpiece
Five-axis robot under individual state, because turntable can coordinate vertical two main shafts that crouch, machinable tilt angle ranges with ± 45 ° of swings
It can reach ± 135 °.
According to above-mentioned technical proposal, the utility model compared with prior art, has advantages below:
1st, the compound Five-axis NC Machining Center that crouches that stands of this programme is that specially designed two-axle rotating table is used in into vertical crouch compound add
Formed on work center, not only the range of work is more than cradle-type five-axis machine tool, and lower than cradle-type Five-axis NC Machining Center cost,
Popularized beneficial among user;
2nd, this programme gives full play of the advantage of vertical two main shafts that crouch, can workpieces processing pivot angle scope can reach ±
135 °, and swing angle of the workpiece on turntable body is only ± 45 °, directly will not be reached workpiece pivot angle as cradle-type
± 120 °, larger workpiece pivot angle can produce disturbing moment, influence machining accuracy and stability, especially workpiece it is more big heavier when
The advantages of Five-axis NC Machining Center of this programme, is more obvious;
3rd, using the vertical compound Five-axis NC Machining Center that crouches of this programme, rigidity preferably, larger cutting output can be subjected to, is had
Beneficial to raising processing efficiency.
Brief description of the drawings
The utility model is described in further detail below by embodiment combination accompanying drawing.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the two-axle rotating table structural representation in the utility model;
Fig. 3 is Fig. 2 another angled arrangement schematic diagram;
Fig. 4 is the two-axle rotating table profile in the utility model.
Wherein, 1, lathe base;2nd, crouch main shaft column;3rd, main shaft column is found;4th, X-axis guide rail;5th, HZ/VY axis rails;6、
HY axis rails;7th, VZ axis rails;8th, main spindle box is found;9th, crouch main spindle box;10th, main shaft tool magazine is found;11st, crouch main shaft tool magazine;12nd, bed
Saddle;13rd, crouch main shaft;14th, main shaft is found;15th, workbench;16th, turntable body;17th, swinging axle base;18th, axle bed is supported;19th, lead
Rail mounting surface;20th, feed screw nut's mounting seat;21st, turbine;22nd, worm screw;23rd, lower circle arc support guide rail;24th, upper circle arc support is led
Rail;25th, cross-brace axle;26th, servomotor.
Embodiment
The utility model is described in further detail below by embodiment combination accompanying drawing.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, a kind of new vertical compound Five-axis NC Machining Center that crouches, including cross lathe bottom
Seat 1, sleeping main shaft column 2, vertical main shaft column 3, X-axis guide rail 4, HZ/VY axis rails 5, HY axis rails 6, VZ axis rails 7, vertical main shaft
Case 8, sleeping main spindle box 9, vertical main shaft tool magazine 10, sleeping main shaft tool magazine 11 and two-axle rotating table, a line both ends point of the lathe base 1
Sleeping main shaft column 2, vertical main shaft column 3, another a line are not fixed with and is provided with vertical X-axis guide rail 4, are provided with X-axis guide rail 4
Saddle 12, HZ/VY axis rails 5 are provided with saddle 12, and HZ/VY axis rails 5 are provided with two axles moved along HZ/VY axis rails 5
Turntable, vertical HY axis rails 6, VZ axis rails 7 are respectively equipped with the sleeping main shaft column 2, vertical main shaft column 3, and correspondingly match somebody with somebody
There are sleeping main shaft tool magazine 11 and vertical main shaft tool magazine 10, sleeping main spindle box 9 is connected on the HY axis rails 6, VZ axis rails 7, is stood
Main spindle box 8, sleeping main spindle box 9, vertical main spindle box 8 connect sleeping main shaft 13, vertical main shaft 14 respectively, and the two-axle rotating table includes workbench
15th, round turntable body 16, swinging axle base 17, support axle bed 18, guide rail mounting surface 19, feed screw nut's mounting seat 20, turbine
21 and worm screw 22, one group, which is fixed with, on the swinging axle base 17 symmetrically descends circle arc support guide rail 23, bottom to pacify provided with guide rail
Dress face 19, feed screw nut's mounting seat 20, the hollow of form fit turntable body 16 is left between two lower circle arc support guide rails 23
Structure, rotatably upper circle arc support guide rail 24 is fitted with two lower circle arc support guide rails 23, and two upper circle arc supports are led
Hanging turntable body 16 is provided between rail 24, the top of turntable body 16 is connected with workbench 15, two upper circle arc support guide rails
24 are rotatablely connected support axle bed 18 by cross-brace axle 25 respectively, wherein support axle bed 18 side is provided with around same laterally branch
The turbine 21 that axle 25 rotates is supportted, the lower section of the turbine 21 is engaged with worm screw 22, and worm screw 22 is connected to servomotor 26.
The guide rail mounting surface 19 is line rail sliding block mounting surface.
Circular DD direct-drive motors are provided with the turntable body 16(Do not show in figure), the DD direct-drive motors connecting working table
15 and workbench 15 is driven to rotate.
Operation principle of the present utility model:
There are X-axis guide rail 4 and HZ/VY axis rails 5 on lathe base 1, two-axle rotating table is installed on the HZ/VY axles of lathe base 1
On guide rail 5, workbench 15 is rotatably also swingable on two-axle rotating table, two columns(2、3)On have a set of vertical direction
Guide rail, sleeping main spindle box 9 and vertical main spindle box 8 are moved up and down along the vertical guide rail on respective place column, crouched on main shaft 13 respectively
Lower movement is HY axles, and vertical main shaft 14 is moved up and down as VZ axles, and two-axle rotating table is by workbench 15, turntable body 16(DD is included directly to drive
Motor)The rotating mechanism in B axle direction is formed, then by swinging axle base 17(Mounting surface containing guide rail 19 and lower circle arc support guide rail 23,
There is hollow-core construction centre), upper circle arc support guide rail 24, the cross-brace axle 25 at both ends, support axle bed 18, worm gear 21, worm screw 22,
The rotating mechanism of the A direction of principal axis of the grade composition of servomotor 26, it together form whole two axle with the rotating mechanism in B axle direction and turn
Platform.
Workbench 15 is directly mounted on turntable body 16, by DD direct-drive motors workbench 15 can be driven to carry out random angle
The rotation of degree, while the cross-brace axle 25 of side is also associated with worm gear 21, passes through the worm screw on swinging axle base 17
22 and servomotor 26 drive the turntable body 16 to carry out ± 45 degree of swings, coordinate control system and drive system, in sleeping main shaft
Under 13 machining states, workbench 15 has two orthogonal linear axis of HZ axles and X-axis in the horizontal direction, and the main spindle box 9 that crouches is along HY
Axle is moved up and down, and the side of workpiece can be processed, and workbench 15 can carry out any angle indexing and ± 45 ° according to instruction
Swing;Under the vertical machining state of main shaft 14, the two orthogonal axial directions in the horizontal direction of workbench 15(X-axis and VY axles)Move
Dynamic, vertical main shaft 14 moves up and down on vertical main spindle box 8 along VZ axles, workbench 15 can be carried out according to instruction any angle it is indexable and
± 45 ° of swings.So in vertical two main shafts that crouch(14、13)Be achieved that under cooperation to above workpiece, the multiple sides in periphery and
The processing of ± 135 ° of range tilt angles.
Use above specific case is illustrated to the utility model, is only intended to help and is understood the utility model, and
Not limiting the utility model.For the utility model person of ordinary skill in the field, according to think of of the present utility model
Think, some simple deductions, deformation can also be made or replaced.
Claims (3)
1. a kind of new vertical compound Five-axis NC Machining Center that crouches, it is characterised in that stood including cross lathe base, sleeping main shaft
Post, vertical main shaft column, X-axis guide rail, HZ/VY axis rails, HY axis rails, VZ axis rails, vertical main spindle box, sleeping main spindle box, vertical main shaft
Tool magazine, sleeping main shaft tool magazine and two-axle rotating table, a line both ends of the lathe base are respectively fixed with sleeping main shaft column, vertical main shaft
Column, another a line are provided with vertical X-axis guide rail, are provided with saddle in X-axis guide rail, HZ/VY axis rails are provided with saddle,
HZ/VY axis rails are provided with the two-axle rotating table moved along HZ/VY axis rails, distinguish on the sleeping main shaft column, vertical main shaft column
Provided with vertical HY axis rails, VZ axis rails, and correspondingly equipped with sleeping main shaft tool magazine and vertical main shaft tool magazine, the HY axis rails, VZ
Sleeping main spindle box, vertical main spindle box are connected on axis rail, sleeping main spindle box, vertical main spindle box connect sleeping main shaft, vertical main shaft, institute respectively
Stating two-axle rotating table includes workbench, round turntable body, swinging axle base, support axle bed, guide rail mounting surface, feed screw nut's installation
Seat, turbine and worm screw, one group is fixed with the swinging axle base and symmetrically descend circle arc support guide rail, bottom provided with guide rail installation
Face, feed screw nut's mounting seat, leave the hollow-core construction of form fit turntable body between two lower circle arc support guide rails, under two
Rotatably upper circle arc support guide rail is fitted with circle arc support guide rail, is provided with vacantly between two upper circle arc support guide rails
Turntable body, is connected with workbench above turntable body, and two upper circle arc support guide rails pass through the cross-brace axle company of rotation respectively
Support axle bed is connect, wherein a support axle bed side is provided with the turbine rotated around same cross-brace axle, is nibbled below the turbine
Conjunction has worm screw, and worm screw is connected to servomotor.
A kind of 2. new vertical compound Five-axis NC Machining Center that crouches as claimed in claim 1, it is characterised in that the guide rail installation
Face is line rail sliding block mounting surface or hard rail guide pass.
A kind of 3. new vertical compound Five-axis NC Machining Center that crouches as claimed in claim 1 or 2, it is characterised in that the turntable
Circular DD direct-drive motors are provided with body, the DD direct-drive motors connecting working table simultaneously drives worktable rotary.
Priority Applications (1)
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CN201720398540.9U CN206677199U (en) | 2017-04-17 | 2017-04-17 | A kind of new vertical compound Five-axis NC Machining Center that crouches |
Applications Claiming Priority (1)
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CN201720398540.9U CN206677199U (en) | 2017-04-17 | 2017-04-17 | A kind of new vertical compound Five-axis NC Machining Center that crouches |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111152071A (en) * | 2020-02-02 | 2020-05-15 | 罗夯智能科技(上海)有限公司 | Three-center horizontal machining equipment |
CN111761416A (en) * | 2020-03-31 | 2020-10-13 | 江苏贵钰航空工业有限公司 | Vertical and horizontal combined machining center |
CN114083293A (en) * | 2021-12-29 | 2022-02-25 | 杭州大天数控机床有限公司 | Frame type vertical and horizontal composite flexible manufacturing equipment |
-
2017
- 2017-04-17 CN CN201720398540.9U patent/CN206677199U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111152071A (en) * | 2020-02-02 | 2020-05-15 | 罗夯智能科技(上海)有限公司 | Three-center horizontal machining equipment |
CN111761416A (en) * | 2020-03-31 | 2020-10-13 | 江苏贵钰航空工业有限公司 | Vertical and horizontal combined machining center |
CN114083293A (en) * | 2021-12-29 | 2022-02-25 | 杭州大天数控机床有限公司 | Frame type vertical and horizontal composite flexible manufacturing equipment |
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GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder |
Address after: 201414, No. 4158, Qian Qian Road, Fengxian District, Shanghai Patentee after: Shanghai Daqiao Yuyuan Precision Machinery Co.,Ltd. Address before: 201414, No. 4158, Qian Qian Road, Fengxian District, Shanghai Patentee before: SHANGHAI DAQIAO YUYUAN PRECISION MACHINERY Co.,Ltd. |
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CP01 | Change in the name or title of a patent holder |