CN206677118U - A kind of full-automatic core processing equipment - Google Patents
A kind of full-automatic core processing equipment Download PDFInfo
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- CN206677118U CN206677118U CN201720189663.1U CN201720189663U CN206677118U CN 206677118 U CN206677118 U CN 206677118U CN 201720189663 U CN201720189663 U CN 201720189663U CN 206677118 U CN206677118 U CN 206677118U
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- coating
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- processing equipment
- core processing
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Abstract
A kind of full-automatic core processing equipment is the utility model is related to, the full-automatic core processing equipment includes removing the sand blasting unit of core surface spikes using blasting method；For to the application device for the core surface coating paint that flash removed is removed by sand blasting unit；For the drying unit dried to the core of surface coated coating；And carry core and be sequentially completed flash removed, coating coating and the conveying device for drying the above-mentioned three process of core.Full-automatic core processing equipment of the present utility model carries core by conveying device and is sequentially completed flash removed, coating coating and drying core three process, the burr or flash of core are wherein removed by sand blasting unit, coating is coated to core by application device, carries out the moisture in heating removal core to core by drying unit.Full-automatic core processing equipment of the present utility model has the advantages of automaticity is high, labor intensity is small, operating efficiency is high and the core factor of merit of production is high.
Description
Technical field
It the utility model is related to Casting Equipment technical field, and in particular to a kind of full-automatic core processing equipment.
Background technology
In casting industry, core can have different degrees of burr and flash at spue line, solve core and exist so
The defects of prior art be manually to repair to scrape or the processing of simple tool.But manually repair and scrape that processing efficiency is low, and tool can not be realized logical
With property, easily leakage is scraped, or scrapes more, and human factor influence is more, causes core product quality level uneven.The coating one of core
As be manually to brush, brush quality it is larger by worker's technique influence, needed in the whole work flow of core repeatedly carrying etc.
Auxiliary movement, staff labor intensity is larger, and efficiency is low, thus the output value is relatively low.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic core processing equipment, to solve existing core processing
Have that labor intensity is big, automaticity is low, operating efficiency is low and core levels of audit quality is uneven in technology.
To achieve the above object, the utility model provides a kind of full-automatic core processing equipment, at the full-automatic core
Managing equipment includes removing the sand blasting unit of core surface spikes using blasting method；For removing flash removed to by sand blasting unit
The application device of core surface coating paint；For the drying unit dried to the core of surface coated coating；With
And carry core and be sequentially completed flash removed, coating coating and the conveying device for drying the above-mentioned three process of core.
Preferably, the conveying device include lengthwise support body, for carry conveyer belt that core is synchronized with the movement,
Several are rotatably mounted at the disk roller for being used for carrying conveyer belt rotation on the support body and connected with the disk roller by gear
The motor for connecing and driving the disk roller to rotate.
Preferably, the conveyer belt is the metal link network for being provided with some small openings.
Preferably, the sand blasting unit includes protective cover, several are arranged in the protective cover for injected sand
Spray gun, it is connected the sandbox for containing sand grains with the charging aperture of the spray gun and is used for reclaiming sand installed in the protective cover bottom
The sand collecting hopper of grain and dust.
Preferably, the sand blasting unit also includes the dust arrester for dedusting, and the dust arrester includes disposal box, peace
Dedusting fan on the disposal box, the cloth bag inside the disposal box, the disposal box pass through pipeline and institute
Sandbox connection is stated, the sandbox is connected by pipeline with the sand collecting hopper.
Preferably, the application device includes dip-coating case, is used for adding into the dip-coating case on the dip-coating case
Add the charge door of coating and be used for stirring the mixer of coating in the dip-coating case.
Preferably, the mixer include drive link that stirring motor, one end be connected with the rotor of the stirring motor and
Installed in the paddle of the other end of the drive link.
Preferably, the bottom of the dip-coating case is provided with the heater for heating coating.
Preferably, the application device includes being used to contain the coating case of coating, vavuum pump, is arranged on the conveyer belt
Side is used to the spray head of spray paint and is arranged on be used for the coating collection box for reclaiming coating below the conveyer belt.
Preferably, the drying unit includes heating mantles, the heating tube installed in the heating mantles both sides and installed in institute
State the cooling fan at the top of heating mantles.
The utility model has the following advantages that：Full-automatic core processing equipment of the present utility model is carried by conveying device
Core and be sequentially completed flash removed, coating coating and drying core three process, wherein removing core by sand blasting unit
Burr or flash, coating is coated by application device to core, is carried out heating to core by drying unit and is removed in core
Moisture.Full-automatic core processing equipment of the present utility model has automaticity height, labor intensity is small, operating efficiency is high and raw
The advantages of core factor of merit of production is high.
Brief description of the drawings
Fig. 1 is the side elevational cross-section structural representation of the full-automatic core processing equipment of the utility model.
Fig. 2 is the overlooking the structure diagram of the full-automatic core processing equipment of the utility model.
Fig. 3 is the backsight cross-sectional view of the full-automatic core processing equipment of the utility model.
Fig. 4 is the cross-sectional view of the utility model dust arrester.
Fig. 5 is the cross-sectional view of the utility model drying unit.
Fig. 6 is the overlooking the structure diagram of the utility model conveying device.
Fig. 7 is the structural representation of application device in the utility model embodiment 2.
Fig. 8 is the cross-sectional view of the utility model spray gun.
Embodiment
Following examples are used to illustrate the utility model, but are not limited to the scope of the utility model.
Embodiment 1
As shown in Figure 1,2 and 3, full-automatic core processing equipment includes sand blasting unit 1, application device 2, the and of drying unit 3
Conveying device 4, full-automatic core processing equipment of the present utility model carry core by conveying device 4 and are sequentially completed defeathering
Thorn, coating coating and drying core three process, wherein removing the burr or flash of core by sand blasting unit 1, pass through coating
Device 2 coats coating to core, carries out the moisture in heating removal core to core by drying unit 3.It is of the present utility model
Full-automatic core processing equipment has the core factor of merit that automaticity is high, labor intensity is small, operating efficiency is high and produces high
The advantages of.
Conveying device 4 is sequentially completed flash removed, coating coating and drying core three process for carry core, defeated
Device 4 is sent to include support body 41, conveyer belt 42, disk roller 43 and motor 44, support body 41 is a longitudinally disposed cuboid support body.Edge
The length direction of support body 41, the disk roller 43 of multiple rotations is horizontally arranged with support body 41, conveyer belt 42 is placed with disk roller 43,
Conveyer belt 42 is the metal link network for being provided with some small openings.Disk roller 43 positioned at the one end of support body 41 is connected by gear and motor 44
Connect, when motor 44 rotates, gear drives disk roller 43 to rotate, and disk roller 43 drives conveyer belt 42 to rotate again, and then realizes core
The purpose of the other end of support body 41 is carried to from one end of support body 41.
As shown in figures 4 and 8, sand blasting unit 1 constantly impacts the surface of core using the sand grains sprayed at a high speed, so as to go desanding
The burr or flash of core.Sand blasting unit 1 includes protective cover 11, multiple spray guns 12, sandbox 13 and sand collecting hopper 14, and protective cover 11 is used for
Stop the sand grains to splash, protective cover 11 is in cuboid.Protective cover 11 is fixedly mounted on the top of support body 41, the left end of protective cover 11
Lower section is provided with first outlet, and the width of first entrance, first outlet and first entrance is provided with below the right-hand member of protective cover 11
Matched with the width of conveyer belt 42, conveyer belt 42 carrys core and entered from first entrance in protective cover 11, is worn from first outlet
Go out in protective cover 11.Spray gun 12 is uniformly and interval can be entered as needed installed in the top of conveyer belt 42, the angle of spray gun 12
Row regulation, so that the sand grains that spray gun 12 sprays can impact the surface of core from different perspectives, increase sand grains removes flash removed
Effect.Spray gun 12 is three-port structure, and the air inlet of spray gun 12 connects with the shower nozzle of spray gun 12, and the inside of air inlet and shower nozzle leads to
Road is on same straight line, and the inner passage of the charging aperture of spray gun 12 connects with the inner passage of air inlet, in the present embodiment,
The inner passage of charging aperture is vertical with the inner passage of air inlet, and certainly, the inner passage of charging aperture and the inside of air inlet lead to
Road can also be connected into the angle less than 90 degree, air inlet with high-pressure pump or air compression plant, and charging aperture is connected by pipeline
The sand export of the bottom of sandbox 13 is connected on, gases at high pressure enter from air inlet and sprayed from shower nozzle, in the process, gases at high pressure band
The air near charging aperture has been walked, a negative pressuren zone is formed about in charging aperture, under suction function, the sand grains quilt in sandbox 13
Sandbox 13 is suctioned out to enter charging aperture and together spray from shower nozzle with gases at high pressure.The sand grains of high-speed flight constantly impacts core table
Face, the burr on the core surface that rubbed by sand grains, so as to reach the purpose for removing core surface spikes or flash.Sand collecting hopper 14 is pacified
Mounted in the lower section of conveyer belt 42, sand collecting hopper 14 is used for containing used sand grains and removes caused dust in burring process.Collection
Sand hopper 14 is scattered on the side plate of sand collecting hopper 14 in inverted rectangular pyramid, sand grains and dust by the small opening on conveyer belt 42,
Under gravity, sand grains and dust slide to the bottom of sand collecting hopper 14.The bottom of sand collecting hopper 14 is provided with recovery port, recovery port
It is connected by pipeline with the sand inlet at the top of sandbox 13, most of air in sandbox 13, sand has been emptied due to dedusting fan 152
The inside of case 13 is in negative pressure state, and under suction function, dust and sand grains in sand collecting hopper 14 can be inhaled into sandbox by pipeline
In 13, to supplement the sand grains taken away in sandbox 13 by spray gun 12, so as to form the recycling of sand grains, it is no longer necessary to artificial continuous
Ground adds sand grains into sandbox 13, reduces the labor intensity of worker.During impacting core in sand grains, generate a large amount of
Dust, cause air pollution, polluted to reduce core caused dust in burring process is removed to caused by air, spray
Sand device 1 also includes the dust arrester 15 for dedusting, and dust arrester 15 includes disposal box 151, dedusting fan 152 and cloth bag
153.Disposal box 151 is the rectangular box body that is vertically arranged, and the bottom of disposal box 151 is in inverted rectangular pyramid, under disposal box 151
Portion sets air inlet, and air inlet is connected by pipeline with the top outlet inlet of sandbox 13, and cloth bag 153 is arranged in disposal box 151
Portion, dedusting fan 152 are arranged on the top of disposal box 151.The dust and sand grains entered from the sand inlet of sandbox 13 in sandbox 13,
The bottom cycle of sandbox 13 recycling is dropped down onto under sand grains is rapid under gravity, dust then swims in the air on the top of sandbox 13
In, rotated by the high speed of dedusting fan 152, the air in disposal box 151 is discharged into disposal box 151 so that in disposal box 151
Negative pressuren zone is formed, in the presence of negative pressure, dust and air in sandbox 13 are entered in disposal box 151 by pipeline, due to cloth
The eyelet on 153 surfaces of bag is smaller, only allows air by the way that the larger dust of particle is then filtered out by cloth bag 153, stays in disposal box
151 bottoms.
As shown in fig. 6, application device 2 includes dip-coating case 21, charge door 22 and mixer 23, dip-coating case 21 fills for inside
The cuboid sink structure of coating, the width of dip-coating case 21 are more than the width of conveyer belt 42, and dip-coating case 21 is fixedly mounted on transmission
With 42 lower section, by the way that the conveyer belt 42 of the top of dip-coating case 21 is curved downward and to below the coating liquid level in dip-coating case 21, make
The core on conveyer belt 42 is obtained by be may be dipped in during dip-coating case 21 in coating.Before charge door 22 is arranged on dip-coating case 21
Side, by setting charge door 22, when lacking coating in dip-coating case 21, worker can be added by charge door 22 into dip-coating case 21
Add coating, not only facilitate but also do not influence the normal operation of application device 2.Mixer 23 is used for stirring the coating in dip-coating case 21, makes
It is more uniform, and mixer 23 includes stirring motor, drive link and paddle, after stirring motor is fixedly mounted on dip-coating case 21
Side, one end of drive link and the rotor of stirring motor are connected, and the other end is connected with the paddle below liquid level, passes through stirring
Motor high-speed rotation, drive link drive paddle stirring coating so that and coating is uniform, has both reduced the labor intensity manually stirred,
Stirring efficiency is improved again.Conveyer belt 42 carrys core and enters from the right-hand member of dip-coating case 21 in dip-coating case 21 and flooded by coating,
Core surface, which is wrapped coating and conveyer belt 42, to be left dip-coating case 21 from the left end of dip-coating case 21 and is ready for drying into heating mantles
Roasting heating action.In order that obtaining the more uniform of coating stirring, the bottom of dip-coating case 21 is mounted with to heat the heater of coating
24, in the present embodiment, heater 24 is electrically heated rod.Coating is heated during by being stirred in coating, can
Make the coating of stirring more uniform.
As shown in figure 5, drying unit 3 includes heating mantles 31, heating tube 32 and cooling fan 33, heating mantles 31 is by fire proofing wood
Material forms a cuboid cover, and the space that heating mantles 31 is used to be formed closing prevents heat caused by heating tube 32 to scatter and disappear, added
Heat cover 31 is fixedly mounted on the top of support body 41, and the bottom of the left end of heating mantles 31 is provided with one outlet, and the bottom of right-hand member is provided with
One import, import match with the width exported with the width of conveyer belt 42, and conveyer belt 42 carrys core and added from import entrance
Heat cover 31 simultaneously leaves heating mantles 31 from outlet.Heating tube 32 is fixedly mounted on the front and rear sides inside heating mantles 31, cooling fan
33 are arranged on the top of heating mantles 31, when conveyer belt 42, which carrys core, enters heating mantles 31 from import, positioned at conveyer belt 42
The heating tube 32 of front and rear sides produces substantial amounts of heat and core is toasted, and removes moisture unnecessary in core, prevents core
In moisture cause occur gas hole defect on casting, influence casting quality.Meanwhile heating tube is blown in the rotation of cooling fan 33
Heat caused by 32 is in the internal circulation flow of heating mantles 31 so that core is heated evenly, so as to improve the effect to sand core drying
Rate, improve core crudy.
Embodiment 2
As shown in fig. 7, the present embodiment and the difference of embodiment 1 are, sand blasting unit 1, drying unit 3 and conveying dress
Put 4 same as Example 1, application device 2 has made certain change.Application device 2 includes coating case 25, vavuum pump 26 and spray
Leaching first 27, coating case 25 are used to contain coating, and vavuum pump 26 is used to draw the coating in coating case 25 and be conveyed to spray head
27, spray head 27 is arranged on the top of conveyer belt 42, and spray head 27 is similar to gondola water faucet structure used in everyday, if being provided with
Dry spray orifice, under the effect of the pressure coating the core on conveyer belt 42 can be sprayed to from spray orifice, relative to the coating in embodiment 1
Device 2 coats coating using dip coating manner to core, and the application device 2 in the present embodiment had both saved painting using spray mode
Material, again the coating on core surface is sprayed evenly.Further, in order to which used coating is reclaimed, pass
The lower section of band 42 is sent to be placed with coating collection box, the coating of core excess surface flows into coating by the small opening on conveyer belt 42 and reclaimed
In case, coating collection box is connected by pipeline with coating case 25, realizes recycling for coating, so as to reduce the processing of core
Cost.
Embodiment 3
The present embodiment and the difference of embodiment 1 are that sand blasting unit 1, drying unit 3 and conveying device 4 are with implementing
Example 1 is identical, and application device 2 has made certain change.Application device 2 include blackwash sprayer, air compressor, powdery paints case,
Cover body, spraying device and powdery paints collection box, the structure of blackwash sprayer is identical with above-mentioned spray gun structure, and blackwash sprayer is set
Put and be connected respectively with air compression plant and powdery paints case by pipeline in the top of conveyer belt 42, blackwash sprayer, water smoke spray
Spill device and be arranged on the front and rear sides of conveyer belt 42, sprayed by spraying device to the core spray water on conveyer belt 42, coating
Compressed gas and coating powder are together sprayed to core by rifle, and coating powder meets the surface that core is covered in after water, unnecessary painting
Feed powder end can be then fallen into powdery paints collection box by the small opening on conveyer belt 42.
Although above having made detailed description to the utility model with generality explanation and specific embodiment,
On the basis of the utility model, it can be modified or improved, this is apparent to those skilled in the art
's.Therefore, the these modifications or improvements on the basis of without departing from the utility model spirit, belonging to the utility model will
Seek the scope of protection.
Claims (9)
1. a kind of full-automatic core processing equipment, it is characterised in that the full-automatic core processing equipment includes using sandblasting side
Method removes the sand blasting unit of core surface spikes；For the painting to the core surface coating paint that flash removed is removed by sand blasting unit
Expect device；For the drying unit dried to the core of surface coated coating；And carry core and be sequentially completed
Go flash removed, coating coating and the conveying device for drying the above-mentioned three process of core；
The conveying device includes the support body of lengthwise, for carry conveyer belt, several rotations that core is synchronized with the movement
Ground is arranged on the disk roller for being used for carrying conveyer belt rotation on the support body and is connected with the disk roller by gear and drives institute
State the motor of disk roller rotation；The sand blasting unit is arranged on one end of the support body, and the drying unit is arranged on the support body
The other end, the application device is arranged on the middle part of the support body, and the conveyer belt sequentially passes through sand blasting unit, application device
And drying unit.
2. full-automatic core processing equipment according to claim 1, it is characterised in that the conveyer belt is some to be provided with
The metal link network of small opening.
3. full-automatic core processing equipment according to claim 1, it is characterised in that the sand blasting unit includes protection
Cover, several are arranged on, and the protective cover is interior to be connected for containing for the spray gun of injected sand, with the charging aperture of the spray gun
The sandbox of sand grains and the sand collecting hopper for being used for reclaiming sand grains and dust installed in the protective cover bottom.
4. full-automatic core processing equipment according to claim 3, it is characterised in that the sand blasting unit also includes being used for
The dust arrester of dedusting, the dust arrester include disposal box, the dedusting fan on the disposal box, installed in described
Cloth bag inside disposal box, the disposal box are connected by pipeline with the sandbox, and the sandbox passes through pipeline and the collection sand
Bucket connection.
5. full-automatic core processing equipment according to claim 1, it is characterised in that the application device includes dip-coating
Case, it is used for adding the charge door of coating into the dip-coating case on the dip-coating case and is used in the dip-coating case
To stir the mixer of coating.
6. full-automatic core processing equipment according to claim 5, it is characterised in that the mixer includes stirring electricity
The paddle of the drive link that machine, one end are connected with the rotor of the stirring motor and the other end installed in the drive link.
7. full-automatic core processing equipment according to claim 5, it is characterised in that the bottom of the dip-coating case is provided with
For heating the heater of coating.
8. full-automatic core processing equipment according to claim 1, it is characterised in that the application device includes being used to contain
The coating cases of coatings, vavuum pump, it is arranged on the spray head for being used for spray paint above the conveyer belt and is arranged on the biography
Send with coating collection box of the lower section for reclaiming coating.
9. full-automatic core processing equipment according to claim 1, it is characterised in that the drying unit includes heating
Cover, the heating tube installed in the heating mantles both sides and the cooling fan at the top of the heating mantles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720189663.1U CN206677118U (en) | 2017-02-28 | 2017-02-28 | A kind of full-automatic core processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720189663.1U CN206677118U (en) | 2017-02-28 | 2017-02-28 | A kind of full-automatic core processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206677118U true CN206677118U (en) | 2017-11-28 |
Family
ID=60392465
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720189663.1U Expired - Fee Related CN206677118U (en) | 2017-02-28 | 2017-02-28 | A kind of full-automatic core processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206677118U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434026A (en) * | 2018-08-31 | 2019-03-08 | 芜湖中瑞模具有限公司 | Engine sand core infiltrates tooling |
| CN109773142A (en) * | 2018-12-26 | 2019-05-21 | 苏州勤美达精密机械有限公司 | A kind of sand core bubble painting machine |
| CN111318654A (en) * | 2020-04-27 | 2020-06-23 | 安徽省胜峰机械有限公司 | Sand casting is with model coating device |
| CN112756561A (en) * | 2020-11-25 | 2021-05-07 | 昆山中超自动化有限公司 | Beat sand core unhairing limit equipment |
-
2017
- 2017-02-28 CN CN201720189663.1U patent/CN206677118U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434026A (en) * | 2018-08-31 | 2019-03-08 | 芜湖中瑞模具有限公司 | Engine sand core infiltrates tooling |
| CN109773142A (en) * | 2018-12-26 | 2019-05-21 | 苏州勤美达精密机械有限公司 | A kind of sand core bubble painting machine |
| CN111318654A (en) * | 2020-04-27 | 2020-06-23 | 安徽省胜峰机械有限公司 | Sand casting is with model coating device |
| CN111318654B (en) * | 2020-04-27 | 2021-03-12 | 安徽玄同机电科技有限公司 | Sand casting is with model coating device |
| CN112756561A (en) * | 2020-11-25 | 2021-05-07 | 昆山中超自动化有限公司 | Beat sand core unhairing limit equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171128 Termination date: 20200228 |
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| CF01 | Termination of patent right due to non-payment of annual fee |