CN206643079U - Continous way is heat-treated supersonic wave cleaning machine - Google Patents
Continous way is heat-treated supersonic wave cleaning machine Download PDFInfo
- Publication number
- CN206643079U CN206643079U CN201720384267.4U CN201720384267U CN206643079U CN 206643079 U CN206643079 U CN 206643079U CN 201720384267 U CN201720384267 U CN 201720384267U CN 206643079 U CN206643079 U CN 206643079U
- Authority
- CN
- China
- Prior art keywords
- cell body
- guipure
- heat
- cleaning machine
- continous way
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 36
- 210000005056 cell body Anatomy 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 6
- 230000003020 moisturizing effect Effects 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 210000004209 hair Anatomy 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 230000004913 activation Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000002000 scavenging effect Effects 0.000 abstract description 3
- 230000009977 dual effect Effects 0.000 abstract description 2
- 231100000614 poison Toxicity 0.000 abstract description 2
- 230000007096 poisonous effect Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 14
- 239000000344 soap Substances 0.000 description 6
- 230000000994 depressogenic effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 238000005187 foaming Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of continous way to be heat-treated supersonic wave cleaning machine, including cell body, the frame of cell body bottom, the feed end that is arranged on the left of cell body and the discharging opening on right side, guipure is provided with the cell body, guipure follows frame, guide rail from feed end by being returned behind workspace to discharge port end, the intermediate recess portion of the guide rail is less than liquid liquid level of soaping, and both sides are respectively arranged with two groups of supersonic generators above and below the guipure at guide rail；The transmission mechanism that driving guipure rotates is provided with cell body.The utility model can be effectively improved cleaning efficiency, shorten scavenging period, save energy consumption, be reduced production cost using ultrasonic wave and liquid dual combined type cleaning of soaping；Because high-temperature activation liquid of soaping is not needed to be cleaned, it is possible to work at low ambient temperatures, so as to avoid the generation of poisonous and harmful smog, optimize working environment；Thereafter the shower set carries out secondary cleaning to workpiece, further improves the clean level of workpiece.
Description
Technical field
Heat treatment washing apparatus field is the utility model is related to, especially a kind of continous way heat treatment supersonic wave cleaning machine.
Background technology
Heat treatment is the metal materials such as steel, aluminium, copper, magnesium, titanium and its alloy in the solid state by heating, being incubated and cool down
Means, to obtain a kind of metal heat processing technique of intended tissue and performance.Workpiece needs to be cleaned before heat treatment afterwards,
The organic solvents such as the quenching oil and antirust oil of its surface adhesion are more intractable, and the processed goods of workpiece can be influenceed in heat treatment process
Matter.
Existing heat treatment washing equipment has immersion cleaning machine, vacuum cleaned equipment etc..Wherein immersion cleaning machine by
Rinse bath, conveyer, spray system, blower fan and wind are blown into the composition such as grid.Its shortcomings that is：In whole heat treatment production process
In, to make part volume cleaning cleaner, it is necessary to the liquid of soaping for largely containing various chemical analysis is added, more than utilization glowing furnace
Heat heating, activation soap liquid when, the rise of soap wash temperature produces a large amount of smog and discharges pernicious gas simultaneously；Other cleaning fluid sheet
Body flowing kinetic energy is not high, can not obtain energy required for cleaning all spots and stupid stain, therefore do not reach higher cleaning requirement.
Vacuum cleaned equipment flows into cleaning fluid clear to strengthen its by vacuumizing the air between sucking-off blind hole, slit and workpiece
Ability is washed, its shortcoming is：Being peeled off due to the lipid dirt of workpiece surface is completed by the form of solvent foaming stirring, vacuum
Under environment, stirring intensity caused by solvent foaming is relatively weak, therefore scavenging period is grown, and the consumption energy is big；Other part is attached
The non-solubility dirt in workpiece surface can not be removed totally, have a strong impact on workpiece surface thermal treatment quality.
When the principle of ultrasonic wave cleaning is that the ultrasonic acoustic pressure more than an atmospheric pressure acts on liquid, it can produce in a liquid
Give birth to empty steam or dissolve in the gas entrance cavity generation microbubble of liquid, these microbubbles make strong life with ultrasonic vibration
Long and closing motion.Huge surge is produced in bubbles burst（About 100 atmospheric pressure）, huge surge effect
On scavenger surface, dirt is just emulsified, disperseed, eventually off substrate；Part surge energy is by liquid of soaping simultaneously
Molecule absorption and activation of doubling, it is achieved thereby that launch it is a small amount of soap liquid just can noble and unsullied decontamination purpose.
Utility model content
The shortcomings that the applicant exists for above-mentioned existing equipment, there is provided a kind of continous way heat treatment rational in infrastructure is super
Sound wave cleaning machine, continuous ultrasonic cleaning is carried out to batch workpiece at a lower temperature, just can be right using a small amount of liquid measure of soaping
Complex part thoroughly cleans up, while reduces the discharge capacity of waste water, waste gas, energy-saving and environment-friendly.The utility model can match somebody with somebody
Put before and after heat-treatment production line quenching, solve heat treatment department oil smoke and diffuse, the situation of operation environment difference.
Technical scheme is as follows used by the utility model：
A kind of continous way is heat-treated supersonic wave cleaning machine, including cell body, cell body bottom frame, be arranged on the left of cell body
Feed end and the discharging opening on right side, guipure is provided with the cell body, guipure follows frame, guide rail passes through work from feed end
Returned after area to discharge port end, the intermediate recess portion of the guide rail is less than liquid liquid level of soaping, the both sides above and below the guipure at guide rail
It is respectively arranged with two groups of supersonic generators；The transmission mechanism that driving guipure rotates is provided with cell body.
Further improvement as above-mentioned technical proposal：
Guipure on the right side of guide rail has been sequentially arranged above shower and air channel nozzle.
The end of the shower is provided with shower nozzle.
The quantity of the air channel nozzle is 4~12.
If transmission mechanism includes reductor, chain, dry drum and motor；Side close to discharging opening in frame is provided with
The motor and speed reducer of drive transmission device, rotated by the one of roller of the chain-driving set thereon and be enclosed on so as to drive
If the guipure on dry drum rotates.
Guipure tensioning apparatus is provided with the roller of the feed end.
The reductor uses twin-stage cycloid wheel.
Groove side odd-side is additionally provided with the cell body rear portion, the profit point for carrying out water-oil separating is provided with the odd-side of groove side
From the fluid level controller and moisturizing magnetic valve that device, circulating pump and control body are automatically replenished water.
The beneficial effects of the utility model are as follows：
The utility model is by the guipure continuous conveying workpiece that is arranged in cell body, by being arranged on both sides above and below guide rail
Two groups of supersonic generators and the shower set thereafter clean to workpiece, and ultrasonic wave can remove workpiece surface and blind
Non-solubility dirt in hole, gap, liquid of soaping, which can dissolve, to degrease, ultrasonic wave and liquid dual combined type cleaning of soaping, can
To effectively improve cleaning efficiency, shorten scavenging period, save energy consumption, reduce production cost；Because high-temperature activation soap is not needed
Washing lotion is cleaned, it is possible to is worked at low ambient temperatures, so as to avoid the generation of poisonous and harmful smog, is optimized work
Environment；Thereafter the shower set carries out secondary cleaning to workpiece, further improves the clean level of workpiece.By being arranged on groove
Oil water separator on the odd-side of side carries out water-oil separating, takes liquid constantly circulation in cell body out of by the circulating pump set thereon
Greasy dirt, reduce the discharge capacity of waste water, waste gas.
Brief description of the drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is Fig. 1 left view.
In figure：1st, cell body；21st, reductor；22nd, chain；23rd, roller；24th, guipure；25th, frame；26th, guide rail；27th, guipure
Tensioning apparatus；31st, ultrasonic power；32nd, supersonic generator；33rd, groove side odd-side；41st, shower；42nd, air channel nozzle；43、
Spray pump；44th, air curtain；5th, workpiece.
Embodiment
Below in conjunction with the accompanying drawings, specific embodiment of the present utility model is illustrated.
As shown in figure 1, continous way heat treatment supersonic wave cleaning machine described in the utility model includes cell body 1, the bottom of cell body 1
Frame 25, be arranged on the feed end in the left side of cell body 1 and the discharging opening on right side.Transmission mechanism, driver are provided with cell body 1
If structure includes reductor 21, chain 22, dry drum 23, guipure 24 and motor.If dry drum 23, this reality are provided with cell body 1
Applying roller 23 in example has six, sets gradually 2 rollers 23 in feed end same level height in cell body 1, is rolled in the latter
The lower right of cylinder 23 is provided with the middle guide rail 26 for carrying depressed part, and the height of feed end is provided with 1 on the right side of guide rail 26
Individual roller 23, in the cell body 1 of discharge outlet with discharging opening is contour is provided with 1 roller 23, the frame 25 in the bottom of cell body 1
Both ends are respectively arranged with 1 roller 23.Guipure 24 on finished product chain is enclosed on six rollers 23, and guipure 24 follows frame
25th, guide rail 26 realizes continuous conveying, cleaning from feed end by being returned behind workspace to discharge port end by the operating of guipure 24
The purpose of workpiece 5.Guipure tensioning apparatus 27 is provided with the roller 23 of feed end.Close to the right side of discharging opening in frame 25
The motor and speed reducer 21 of drive transmission device is provided with, 23 turns of the roller of discharge port end is driven by the chain 22 set thereon
It is dynamic, so as to drive whole guipure 24 to rotate.Reductor 21 uses twin-stage cycloid wheel.
Guipure at guide rail 26 is respectively arranged with two groups of supersonic generators 32, supersonic generator 32 in both sides about 24
Driven by ultrasonic power 31, workpiece 5 is sent into guide rail 26 in cell body 1 by guipure 24, is immersed in workpiece 5 and soaps in liquid, profit
Cleaning is realized with the cavitation principle multiplication washing energy of ultrasonic wave；Electric heater is also equipped with cell body 1, electric heater can
To heat automatically, clean-up capability is improved.
Guipure 24 in the rear end of guide rail 26 is sequentially arranged above two horizontal showers 41 and air channel nozzle 42, each
The end of shower 41 is provided with four channel showerheads, and the spray pump 43 of shower 41 drives, and air channel nozzle 42 is by being arranged on cell body 1
The driving blowing of air curtain 44 outside side, the quantity of air channel nozzle 42 is 4-12, is 8 in the present embodiment；Workpiece 5 is by guipure
24 propose to leave liquid liquid level of soaping from the depressed part of guide rail 26, and the sub-high pressure of four channel showerhead two through the top of guipure 24 washes away rinsing,
Dried again through an exhausting duct nozzle 42 and remove the moisture on the surface of workpiece 5.
As shown in Figure 1 and Figure 2, groove side odd-side 33 is additionally provided with the rear portion of cell body 1, progress is provided with groove side odd-side 33
The oil water separator and circulating pump of water-oil separating, circulating pump is circulated the liquid of soaping in cell body 1, so as to take greasy dirt out of；Groove
Fluid level controller and moisturizing magnetic valve that control body is automatically replenished water are additionally provided with side odd-side 33.
During utility model works, workpiece 5 enters from feed end, and motor drive chain 22 drives the roller of discharging opening one end
23 rotate, and roller 23 drives whole guipure 24 to rotate, and workpiece 5 is sent into the depressed part of guide rail 26 by guipure 24, is immersed in workpiece 5
Soap in liquid, two groups of supersonic generators 32 of guipure both sides about 24 produce ultrasonic wave, and ultrasonic wave produces greatly in liquid of soaping
The high pressure bubble of amount, and moved to the direction of workpiece 5, high pressure bubble, which touches constantly to wash away behind the surface of workpiece 5, peels off dirt,
In whole cleaning process, liquid of soaping is dissolving the greasy dirt on the surface of cleaning workpiece 5 all the time, so as to form pair of ultrasonic wave and liquid of soaping
Weight cleaning function, makes the dirt on the surface of workpiece 5 thoroughly be removed, improves cleaning efficiency, reduce energy consumption, ensure that work
The quality of the follow-up heat treatment of part 5.
Then, workpiece 5 is proposed to leave liquid liquid level of soaping by guipure 24 from the depressed part of guide rail 26, the spray through the top of guipure 24
Head height pressure washes away rinsing, then is dried through an exhausting duct nozzle 42 and remove the moisture on the surface of workpiece 5.After workpiece 5 completes cleaning
Then driven by guipure 24 from discharging opening and exit into down one for the treatment of process.The utility model passes through profit on groove side odd-side 33
Separator carries out water-oil separating, the continuous tape loop of liquid in cell body is gone out greasy dirt by the circulating pump set thereon, reduces useless
The discharge capacity of water, waste gas.Fluid level controller and moisturizing magnetic valve on groove side odd-side 33 realize body automatic water supplement function.
Above description is to explanation of the present utility model, is not the restriction to utility model, without prejudice to the utility model
In the case of spirit, the utility model can make any type of modification.
Claims (8)
1. a kind of continous way is heat-treated supersonic wave cleaning machine, it is characterised in that：Including cell body（1）, cell body（1）The frame of bottom
（25）, be arranged on cell body（1）The feed end in left side and the discharging opening on right side, in the cell body（1）Inside it is provided with guipure（24）, net
Band（24）Follow frame（25）, guide rail（26）From feed end by being returned behind workspace to discharge port end, the guide rail（26）'s
Intermediate recess portion is less than liquid liquid level of soaping, in guide rail（26）The guipure at place（24）Upper and lower both sides are respectively arranged with two groups of ultrasonic wave hairs
Raw device（32）；In cell body（1）Inside it is provided with driving guipure（24）The transmission mechanism of rotation.
2. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 1, it is characterised in that：Guide rail（26）The net on right side
Band（24）It has been sequentially arranged above shower（41）With air channel nozzle（42）.
3. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 2, it is characterised in that：The shower（41）'s
End is provided with shower nozzle.
4. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 2, it is characterised in that：The air channel nozzle（42）
Quantity be 4-12.
5. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 1, it is characterised in that：Transmission mechanism includes slowing down
Machine（21）, chain（22）If, dry drum（23）And motor；In frame（25）The upper side close to discharging opening is provided with driving transmission
The motor and speed reducer of mechanism（21）, pass through the chain set thereon（22）Drive one of roller（23）Rotate so as to drive
If it is enclosed on dry drum（23）On guipure（24）Rotate.
6. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 5, it is characterised in that：In the rolling of the feed end
Cylinder（23）On be provided with guipure tensioning apparatus（27）.
7. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 5, it is characterised in that：The reductor（21）Adopt
Use twin-stage cycloid wheel.
8. it is heat-treated supersonic wave cleaning machine according to the continous way described in claim 1, it is characterised in that：In the cell body（1）Afterwards
Portion is additionally provided with groove side odd-side（33）, in groove side odd-side（33）On be provided with carry out water-oil separating oil water separator, circulating pump
The fluid level controller and moisturizing magnetic valve of water are automatically replenished with control body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720384267.4U CN206643079U (en) | 2017-04-13 | 2017-04-13 | Continous way is heat-treated supersonic wave cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720384267.4U CN206643079U (en) | 2017-04-13 | 2017-04-13 | Continous way is heat-treated supersonic wave cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206643079U true CN206643079U (en) | 2017-11-17 |
Family
ID=60274461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720384267.4U Expired - Fee Related CN206643079U (en) | 2017-04-13 | 2017-04-13 | Continous way is heat-treated supersonic wave cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206643079U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530326A (en) * | 2018-10-29 | 2019-03-29 | 北京航天控制仪器研究所 | A kind of Ultrasonic Intelligent cleaning machine |
| CN115254739A (en) * | 2022-07-26 | 2022-11-01 | 湖州中云机械制造股份有限公司 | Ultrasonic cleaning, passivation and drying integrated assembly line and process |
-
2017
- 2017-04-13 CN CN201720384267.4U patent/CN206643079U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530326A (en) * | 2018-10-29 | 2019-03-29 | 北京航天控制仪器研究所 | A kind of Ultrasonic Intelligent cleaning machine |
| CN115254739A (en) * | 2022-07-26 | 2022-11-01 | 湖州中云机械制造股份有限公司 | Ultrasonic cleaning, passivation and drying integrated assembly line and process |
| CN115254739B (en) * | 2022-07-26 | 2024-02-06 | 湖州中云机械制造股份有限公司 | Ultrasonic cleaning, passivating and drying integrated assembly line and process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171117 |