CN206104885U - Nonmetal filter equipment of full -automatic powder metallurgy - Google Patents
Nonmetal filter equipment of full -automatic powder metallurgy Download PDFInfo
- Publication number
- CN206104885U CN206104885U CN201621081484.8U CN201621081484U CN206104885U CN 206104885 U CN206104885 U CN 206104885U CN 201621081484 U CN201621081484 U CN 201621081484U CN 206104885 U CN206104885 U CN 206104885U
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- Prior art keywords
- groove
- immersion
- excusing
- death
- drying
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- 238000004663 powder metallurgy Methods 0.000 title abstract description 5
- 229910052755 nonmetal Inorganic materials 0.000 title abstract 3
- 238000007654 immersion Methods 0.000 claims abstract description 45
- 238000001035 drying Methods 0.000 claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000003449 preventive Effects 0.000 claims abstract description 14
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 19
- 239000000843 powder Substances 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000003595 mist Substances 0.000 claims description 7
- 238000003973 irrigation Methods 0.000 claims description 5
- 230000002262 irrigation Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 230000005347 demagnetization Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000011010 flushing procedure Methods 0.000 abstract 2
- 150000002843 nonmetals Chemical class 0.000 abstract 2
- 239000002923 metal particle Substances 0.000 abstract 1
- 238000002791 soaking Methods 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 238000002604 ultrasonography Methods 0.000 description 14
- 239000012530 fluid Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative Effects 0.000 description 1
- 230000001804 emulsifying Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000026683 transduction Effects 0.000 description 1
- 238000010361 transduction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
Nonmetal filter equipment of full -automatic powder metallurgy, including the frame, its characterized in that, install excusing from death rinsing device, drying device and soak device in the frame in proper order, excusing from death rinsing device, drying device and immersion in liquid preventives device all are connected with transmission line group with electrical control cabinet, excusing from death rinsing device includes the material loading platform, material loading platform discharge end is installed coil demagnetization machine in order, is sprayed the flushing canal, overflow launder, ultrasonic cleaning groove, wash the water sword, blow the cistern, spray the potcher, soak the potcher and weather the groove, wherein: spraying the flushing canal and being connected with the shower, the excusing from death board that shakes is installed to the ultrasonic cleaning inslot, and the top of soaking the potcher is installed to wash and is blown the liquid head, weathers the groove top and installs and weather the fan, the beneficial effect of the utility model: the utility model discloses equipment is through many times test technology, research and development, design, has very strong cleaning performance to workpiece surface's non - metal particles, makes user's work piece quality obtain improving, is fit for using widely.
Description
Technical field
This utility model is related to a kind of metallurgical nonmetallic defecator of fully automatic powder and its filter method, belongs to ultrasound wave
Cleaning technique field.
Background technology
Ultrasonic washing unit is primarily adapted for use in the cleaning after Powder Metallurgy Industry parts machining.The zero of Powder Metallurgy Industry
Part, geometry (porous, deep hole, arcuate socket, the blind hole, micropore etc.) structure all substantially with complexity, wants the cleaning for having reached
One of effect and cleaning efficiency ultrasound wave cleaning first-selection.No matter many complicated cleaning workpieces are (even the slit of workpiece, tiny depth
Dirt in hole, curved hole), as long as placing it in cleanout fluid, where touching liquid, the cleaning of ultrasonic washing unit is made
With being attained by, the intensity of ultrasound wave is stronger, and the Wave energy of propagation is stronger, and pressure is also bigger.
As Application No. CN203076260U discloses a kind of copper strips ultrasonic cleaning equipment, copper strips ultrasound wave cleaning dress
Put including open ultrasonic cleaner, the side wall of ultrasonic cleaner is provided with cleanout fluid import and rinse liquid outlet, clean
Liquid import and rinse liquid outlet be connected with pipeline respectively, and in ultrasonic cleaner, low side is provided with least two and is parallel to each other
Copper strips guide wheel.The copper strips ultrasonic cleaning equipment is rational in infrastructure, simple to operate, ultrasound wave cavitation in a liquid, accelerates
Degree is acted on and direct flow effect directly, is indirectly acted on to liquid and dirt, disperseed crud layer, emulsifying, stripping, can be to copper
Band carries out effectively decontamination cleaning, it is ensured that copper strips applies the cleanliness factor before stannum, reduces welding scrappage.
And for example Application No. CN202021179U discloses Full-automatic ultrasonic cleaning machine of medical device, including organic
Frame, ultrasonic cleaner, high-temperature water tank and control circuit, the ultrasonic cleaner are arranged on the top of frame, high-temperature water tank
Bottom of the frame is arranged on, control circuit is arranged on the rear portion of frame, includes ultrasonic transducer, shower, the ultrasonic transduction
Device is arranged on ultrasonic cleaner exterior bottom, and the shower is arranged on the interior side-lower on edge on ultrasonic cleaner, described
The outlet Jing high-pressure hydraulic pumps of high-temperature water tank are connected with shower, are provided with casing in the frame, clear positioned at ultrasound wave
Transparent openable windows are provided with above washing trough, controlling switch and relay indicating light on the casing front panel, is provided with, it is described
Movable pulley is provided with the base plate corner of frame 10, by the technical program, manual work has been liberated.
Develop rapidly along with market in recent years, Powder Metallurgy Industry require more and more higher, by original manual cleaning to
Current on-line Full cleaning, cleannes require to be also a Gao Zaigao, and it is to meet visitor only to clean by ultrasound wave at present
Family demand, substantial amounts of customer response and true research have shown that the cleansing power of ultrasound wave is only started to metal particulate and clean
Effect, and the non-metallic particle (majority fibers) on cleaning workpiece surface is to wash.
Utility model content
This utility model overcomes the problem of prior art presence, it is proposed that a kind of metallurgical nonmetallic filtration of fully automatic powder
Device and its filter method, this utility model equipment Jing test of many times techniques, research and development, design, nonmetallic to surface of the work
Grain has very strong cleaning performance, is improved user's workpiece quality.
Concrete technical scheme of the present utility model is as follows：
The metallurgical nonmetallic defecator of fully automatic powder, including frame, it is characterised in that be sequentially installed with the frame
Excusing from death rinsing device, drying unit and immersion in liquid preventives device；The excusing from death rinsing device, drying unit and immersion in liquid preventives device are equal
Transmission line of electricity group is connected with electrical control cabinet；
The excusing from death rinsing device includes feeding platform, and the feeding platform discharge end is sequentially provided with coil demagnetizer, spray
Flushed channel, overflow launder, ultrasonic cleaner, rinse water knife, liquid bath, spray rinsing groove are blown, potcher is soaked and is dried up groove, its
In：It is sprayed groove and is connected with shower, excusing from death vibration plate is installed in ultrasonic cleaner, is provided with above immersion potcher
Liquid head is blown in cleaning, dries up；The shower is connected with the spray irrigation storage tank of side, ultrasound wave
Rinse bath and side be cleaned by ultrasonic storage tank be connected, spray rinsing groove and the spray rinsing storage tank connection of side, soak and float
Washing trough is connected with the immersion rinsing storage tank of side, and drying fan is connected with the air pump that dries up of side；
The drying unit includes outer housing, and the drying assembly line of driving motor drive, institute are provided with below the outer housing
State and be uniformly provided with inner bag, stirring assembling between inner bag and outer housing, adjacent inner bag it
Between be provided with moisture exhausting port, the lower section of the drying assembly line is uniformly provided with heater box, is provided with air and adds in the heater box
Heat pipe, is also equipped with circulating fan in the heater box；
The immersion in liquid preventives device includes aluminum window two, is sequentially provided with overflow launder, immersion oil in the aluminum window two
Groove, groove three is dried up, wherein：Oil mist recovering device is installed on aluminum window two, is dried up drying fan is installed above groove three, institute
State drying fan and dry up air pump group and be connected, the both sides of the immersion cell are provided with water knife, and the discharging opening for drying up groove three is also installed
There is material receiving desk.
Preferentially, observation window is installed on the excusing from death rinsing device, the two ends of the observation window are provided with exhaust fan.
Preferentially, oil wiper is also equipped with above the spray irrigation storage tank and ultrasonic cleaning storage tank.
Preferentially, the immersion cell is also connected with blowoff line by water pump, and the blowoff line is connected with filter,
Electric heating tube is installed in the immersion cell.
Based on said apparatus, this utility model additionally provides a kind of metallurgical nonmetallic filter method of fully automatic powder, and which is special
Levy and be, comprise the steps,
1) workpiece is sent into into feeding platform, workpiece carries out demagnetization process by coil demagnetizer first；Spray is entered afterwards sequentially
Drench flushed channel, ultrasonic cleaner, blow liquid bath, spray rinsing groove, soak potcher and dry up groove carry out being sprayed, ultrasound wave
Clean, dry up for the first time, spray rinsing, immersion rinsing and dry up technique for the second time；Wherein：Ultrasound wave is cleaned for cleaning workpiece
Surface, spray rinsing groove and immersion potcher are used for the inside of cleaning workpiece, and so the nonmetallic of workpiece is filtered out；
2) dried into drying unit after workpiece is by having children outside the state plan rinsing device, workpiece has been dried in drying assembly line
Cooled down into below rear entrance cooling blower；
3) immersion cell that immersion in liquid preventives device is admitted to after the completion of workpiece cooling carries out immersion in liquid preventives oil, while mist of oil is reclaimed
Device is constantly reclaimed to mist of oil, and workpiece dries up groove three and carries out drying up processs by being admitted to after immersion, finally by entering receipts
Material platform, workman carry out rewinding.
The beneficial effects of the utility model：This utility model equipment Jing test of many times techniques, research and development, design, to workpiece table
The non-metallic particle in face has very strong cleaning performance, is improved user's workpiece quality, is adapted to promote the use of.
Description of the drawings
Fig. 1 is the structural representation of the metallurgical nonmetallic defecator of this utility model fully automatic powder；
Fig. 2 is the top view of the metallurgical nonmetallic defecator of this utility model fully automatic powder；
Fig. 3 is the side view of the metallurgical nonmetallic defecator of fully automatic powder.
Specific embodiment
Embodiment 1
As illustrated, the metallurgical nonmetallic defecator of fully automatic powder, including frame 400, pacify in the frame 400 successively
Equipped with excusing from death rinsing device 100, drying unit 200 and immersion in liquid preventives device 300；The excusing from death rinsing device 100, drying unit
200 and immersion in liquid preventives device 300 be connected with transmission line of electricity group with electrical control cabinet 2.
Excusing from death rinsing device 100 includes feeding platform 101, and 101 discharge end of the feeding platform is sequentially provided with coil demagnetizer
102nd, groove 117, overflow launder 116 are sprayed, ultrasonic cleaner 115, rinse water knife 106, liquid bath 114, spray rinsing groove is blown
113rd, soak potcher 112 and dry up groove 111, wherein：It is sprayed groove 117 and is connected with shower 118, ultrasonic cleaner
Excusing from death vibration plate 105 is installed in 115, vibration plate 105 is had children outside the state plan and is produced and shake the cleaning that surface is carried out to workpiece, soak potcher 112
Top cleaning be installed blow liquid head 107, it is to blow down surface to the workpiece after ultrasound wave cleaning that the effect of liquid head 107 is blown in cleaning
Cleanout fluid, dry up and drying fan 109 be installed above groove 111；The shower 118 and the spray irrigation storage tank 119 of side
Connection, ultrasonic cleaner 115 and side be cleaned by ultrasonic storage tank 121 be connected, the spray rinsing of spray rinsing groove 113 and side
Storage tank connection 124 connects, and soaks potcher 112 and is connected with the immersion rinsing storage tank 122 of side, and each storage tank is and corresponding connection
Equipment feed.Drying fan 109 is connected 123 with the air pump that dries up of side.Observation window is installed on excusing from death rinsing device 100
108, inside processing situation can be observed by observation window 108, the two ends of the observation window 108 are provided with exhaust fan 103 will
Wind in window is discharged.It is sprayed storage tank 119 and is cleaned by ultrasonic storage tank 121 and is also equipped with oil wiper 120 above.
Drying unit 200 includes outer housing 202, and the lower section of the outer housing 202 is provided with the drying stream of the drive of driving motor 214
Waterline, is provided with the drying assembly line and is uniformly provided with inner bag 201, and stirring blower fan 203 is arranged on inner bag 201 and outer housing
Between 202, moisture exhausting port 204 between adjacent inner bag 201, is provided with, the lower section of the drying assembly line is uniformly provided with heater box
210, air heating pipe 211 is installed in the heater box 210, in the heater box 210, circulating fan 215 is also equipped with.Dry
The discharge end of mainstream waterline is sequentially provided with outlet blower fan 206 and cooling blower 209, and heater box 210 is to carrying out inside inner bag 201
Heat and produce drying heat, heat stirring is scattered uniformly by stirring blower fan 203, and workpiece is first passed through out when inner bag 201 are left
One's intention as revealed in what one says machine 206 is entered back into after carrying out pre- cooling and is cooled down below cooling blower 209
Immersion in liquid preventives device 300 includes aluminum window 2 306, is sequentially provided with overflow launder in the aluminum window 2 306
301st, immersion cell 302, dry up groove 3 303, wherein：Oil mist recovering device 307 is installed on aluminum window 2 306, groove three is dried up
Drying fan 308 is installed above in the of 303, the drying fan 308 is connected with air pump group 311 is dried up, the two of the immersion cell 302
Side is provided with water knife 305, by the motion of water knife 305 to making fluid in immersion cell 302 that flowing to occur accelerating to product
Immersion oil, the discharging opening for drying up groove 3 303 are also equipped with material receiving desk 304.
Additionally, immersion cell 302 is also connected with blowoff line 316, the blowoff line 316 and filter by water pump 313
314 connections, are provided with electric heating tube 315 in the immersion cell 302, electric heating tube 315 is to carrying out constantly adding in immersion cell 302
Heat, while water pump 313 constantly absorbs the fluid in immersion cell 302 carries out the replacing of fluid, is passed through by the fluid that water pump 313 is siphoned away
Blowoff line 316 is entered after filter 314 carries out boiler and enters immersion cell 302 again, fluid is constantly recycled.
Based on said apparatus, this utility model additionally provides a kind of metallurgical nonmetallic filter method of fully automatic powder, and which is special
Levy and be, comprise the steps,
1) workpiece is sent into into feeding platform 101, workpiece carries out demagnetization process by coil demagnetizer 102 first；Afterwards sequentially
Potcher 112 and dry up into being sprayed groove 117, ultrasonic cleaner 115, blowing liquid bath 114, spray rinsing groove 113, immersion
Groove 111 carries out being sprayed, ultrasound wave is cleaned, dried up for the first time, spray rinsing, immersion rinsing and dry up technique for the second time；Its
In：Ultrasound wave cleans the inside for being used for cleaning workpiece for cleaning workpiece surface, spray rinsing groove 113 and immersion potcher 112,
So the nonmetallic of workpiece is filtered out；
2) dried into drying unit 200 after workpiece is by having children outside the state plan rinsing device 100, workpiece is in drying assembly line
Enter after the completion of drying and cooled down below cooling blower 209；
3) immersion cell 302 that immersion in liquid preventives device 300 is admitted to after the completion of workpiece cooling carries out immersion in liquid preventives oil, while oily
Mist retracting device 307 is constantly reclaimed to mist of oil, and workpiece dries up groove 3 303 and carries out drying up process by being admitted to after immersion, most
Afterwards by into material receiving desk 304, workman carries out rewinding.
In addition to the implementation, this utility model can also have other embodiment.All employing equivalents or equivalent change
The technical scheme to be formed is changed, the protection domain of this utility model requirement is all fallen within.
Claims (4)
1. the metallurgical nonmetallic defecator of fully automatic powder, including frame (400), it is characterised in that on the frame (400) according to
It is secondary that excusing from death rinsing device (100), drying unit (200) and immersion in liquid preventives device (300) are installed；The excusing from death rinsing device
(100), drying unit (200) and immersion in liquid preventives device (300) are connected with transmission line of electricity group with electrical control cabinet (2)；
Including feeding platform (101), feeding platform (101) discharge end is sequentially provided with coil to excusing from death rinsing device (100)
Demagnetizer (102), it is sprayed groove (117), overflow launder (116), ultrasonic cleaner (115), rinse water knife (106), blows liquid
Groove (114), spray rinsing groove (113), immersion potcher and dry up groove (111) at (112), wherein：It is sprayed groove (117) connection
Have in shower (118), ultrasonic cleaner (115) and excusing from death vibration plate (105) is installed, soak the top peace of potcher (112)
Liquid head (107) is blown equipped with cleaning, dry up and drying fan (109) is installed above groove (111)；The shower (118) and side
Spray irrigation storage tank (119) connection, ultrasonic cleaner (115) is connected, sprays drift with the ultrasonic cleaning storage tank (121) of side
Washing trough (113) is connected (124) connection with the spray rinsing storage tank of side, soaks the immersion rinsing storage of potcher (112) and side
Groove (122) connects, and drying fan (109) is connected (123) with the air pump that dries up of side；The drying unit (200) is including outer housing
(202), the drying assembly line that driving motor (214) drives is provided with below the outer housing (202), on the drying assembly line
It is provided with, stirring blower fan (203) is between inner bag (201) and outer housing (202), adjacent
Moisture exhausting port (204) is provided between inner bag (201), the lower section of the drying assembly line is uniformly provided with heater box (210), described
It is provided with heater box (210) in air heating pipe (211), the heater box (210) and is also equipped with circulating fan (215)；
The immersion in liquid preventives device (300) includes aluminum window two (306), is sequentially provided with the aluminum window two (306)
Overflow launder (301), immersion cell (302), groove three (303) is dried up, wherein：Mist of oil is installed on aluminum window two (306) and reclaims dress
Put (307), dry up drying fan (308) is installed above groove three (303), the drying fan (308) with dry up air pump group
(311) connect, the both sides of the immersion cell (302) are provided with water knife (305), and the discharging opening for drying up groove three (303) is also equipped with
Material receiving desk (304).
2. the metallurgical nonmetallic defecator of fully automatic powder according to claim 1, it is characterised in that：The excusing from death rinsing
Observation window (108) is installed on device (100), the two ends of the observation window (108) are provided with exhaust fan (103).
3. the metallurgical nonmetallic defecator of fully automatic powder according to claim 1, it is characterised in that：The spray irrigation
Storage tank (119) and ultrasonic cleaning storage tank (121) are also equipped with oil wiper (120) above.
4. the metallurgical nonmetallic defecator of fully automatic powder according to claim 1, it is characterised in that：The immersion cell
(302) blowoff line (316) is connected with by water pump (313) also, the blowoff line (316) is connected with filter (314), institute
State in immersion cell (302) and electric heating tube (315) is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621081484.8U CN206104885U (en) | 2016-09-27 | 2016-09-27 | Nonmetal filter equipment of full -automatic powder metallurgy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621081484.8U CN206104885U (en) | 2016-09-27 | 2016-09-27 | Nonmetal filter equipment of full -automatic powder metallurgy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206104885U true CN206104885U (en) | 2017-04-19 |
Family
ID=58521765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621081484.8U Active CN206104885U (en) | 2016-09-27 | 2016-09-27 | Nonmetal filter equipment of full -automatic powder metallurgy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206104885U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392079A (en) * | 2016-09-27 | 2017-02-15 | 张家港市港威超声电子有限公司 | Full-automatic powder metallurgy nonmetal filter unit and filter method thereof |
-
2016
- 2016-09-27 CN CN201621081484.8U patent/CN206104885U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392079A (en) * | 2016-09-27 | 2017-02-15 | 张家港市港威超声电子有限公司 | Full-automatic powder metallurgy nonmetal filter unit and filter method thereof |
| CN106392079B (en) * | 2016-09-27 | 2019-01-15 | 张家港市港威超声电子有限公司 | The nonmetallic filter device of fully automatic powder metallurgy and its filter method |
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