CN206602267U - A kind of wire harness feed device - Google Patents
A kind of wire harness feed device Download PDFInfo
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- CN206602267U CN206602267U CN201720352959.0U CN201720352959U CN206602267U CN 206602267 U CN206602267 U CN 206602267U CN 201720352959 U CN201720352959 U CN 201720352959U CN 206602267 U CN206602267 U CN 206602267U
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- wire harness
- pipe
- correcting
- feed device
- automatic shift
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Abstract
The utility model discloses a kind of wire harness feed device, including the multigroup wire harness material volume setting up and down being arranged on automatic shift platform, and the directive wheel and apparatus for correcting corresponding with wire harness material volume, every group of wire harness material volume matches different types of wire harness, and described wire harness enters apparatus for correcting by directive wheel；Described apparatus for correcting include bit preamble pipe, after lead position pipe and be arranged on bit preamble pipe and after lead correction wheel group between a pipe, correcting wheel group includes some runners setting up and down with certain interval, wire harness leads a pipe export behind the gap between runner above and below the importing of bit preamble pipe after, realizes the aligning of cable；The utility model is configured with the wire harness of at least three kinds specifications, and by moving the height of automatic shift platform come the wire harness of specification set by match selection；Apparatus for correcting is provided with wire harness feeding process simultaneously, apparatus for correcting includes the runner setting up and down with certain interval, it is convenient to be provided for follow-up process.
Description
Technical field
The utility model belongs to field of electric power automation, and in particular on a kind of power equipment in rat tail production and processing
The heart, the feed device of the wire harness machining center of especially a kind of automation.
Background technology
Some cold pressing wire harness are commonly used in the equipment such as electric power, electrical equipment, it is typically to use the single single line with crust
Cable conductor, the two ends of wire are crimped with terminal, and the intermediate sleeve of wire has wire size label, and connection is played in power equipment and is led
Logical effect.
More and different in size due to being cold-pressed wire harness quantity in large-scale equipment, the wire size label of each wire harness is different,
Generally using the scheme of manual assembly, workman by cable be cut into as defined in put on wire size at wire harness two ends again after length after, then will
The crust of two ends is peeled off, by terminal compression joint in the end of wire harness.Exist in practical operation and hold by the artificial wire harness that cuts
The problem of easily error in length occur, when enormous amount, then influences whether manufacturing cost；And occur wire size mark in manual assembly
Setup error is signed, hidden danger is brought to subsequent use.
Utility model content
The purpose of this utility model is a kind of feed device of full automatic cold pressing wire harness machining center of offer, passes through machine
It is electrical integrated to automatically control, realize the self-feeding, wire harness selection and correction process of wire harness.
The technical solution of the utility model is as follows：
A kind of wire harness feed device, including the multigroup wire harness material volume setting up and down being arranged on automatic shift platform, with
And the directive wheel and apparatus for correcting corresponding with wire harness material volume, every group of different types of wire harness of wire harness material volume matching, described line
Beam enters apparatus for correcting by directive wheel；Described apparatus for correcting include bit preamble pipe, after lead position pipe and be arranged on bit preamble pipe
And after lead correction wheel group between a pipe, correction wheel group includes some runners setting up and down with certain interval, wire harness from
A pipe export is led behind gap above and below the importing of bit preamble pipe between runner after, the aligning of cable is realized；Automatic shift platform
Bottom is provided with the displacement mechanism that driving automatic shift platform is moved up and down；
In above-mentioned wire harness feed device, displacement mechanism is stepper motor driven ball screw framework, by measuring stepping
The step number of motor calculates the shift position of automatic shift platform.
In above-mentioned wire harness feed device, displacement mechanism is electric cylinders, directly controls the shift position of automatic shift platform.
In above-mentioned wire harness feed device, displacement mechanism drives ball-screw using servomotor, defeated by reading encoder
Go out value to control the shift position of automatic shift platform.
In above-mentioned wire harness feed device, one end that bit preamble pipe leads a pipe with after is oviduct, and the other end is straight tube.
In above-mentioned wire harness feed device, wire harness specification includes 1mm2、2.5mm2And 4mm2。
The advantageous effects that the utility model has are as follows：
First, the utility model enters the wire stripping during common artificial prepares line beam, linear measure longimetry, the number of wearing and crimping step
Electromechanical integration of having gone automatically controls improvement, have developed Full-automatic cold line ball beam machining center and corresponding feed device, line length
Measurement apparatus, wire harness manipulator clamping device, cut out line knife, wear a yard device, wire stripping compression bonding apparatus, so as to overcome Traditional Man dress
Wire harness error in length present in matching somebody with somebody is excessive, wire size label easy setup error the problems such as, improve the reliability of wire harness preparation,
And artificial and material cost is reduced, and reduce the risk during rear end equipment is installed.
2nd, feed device of the present utility model is configured with the wire harness of at least three kinds specifications, and is put down by mobile automatic shift
The height of platform carrys out the wire harness of specification set by match selection, adds the popularity of machining center application.
3rd, the utility model is provided with apparatus for correcting in wire harness feeding process, and apparatus for correcting has including setting up and down
The runner of certain interval, it is convenient to be provided for follow-up process,
4th, the utility model be respectively provided with the two ends of feed device bit preamble pipe and after lead position pipe, lead pipe one end
For oviduct, the perforation of wire harness is facilitated.
Brief description of the drawings
Fig. 1 is the theory of constitution figure of the full-automatic wire harness machining center of the utility model；
Fig. 2 is the utility model feeder structure schematic diagram；
Fig. 3 is the utility model apparatus for correcting structural representation；
Fig. 4 is the utility model Line length measurer structural representation；
Fig. 5 is the utility model clamping device structural representation；
Fig. 6 is the utility model clamping manipulator structural representation；
Fig. 7 is the utility model wire harness machining process route figure.
Reference is：1-feed device；2-Line length measurer；3-clamping device；4-cut out line knife；5-wear code
Device；6-wire stripping compression bonding apparatus；101-wire harness material volume；102-directive wheel；103-apparatus for correcting；104-automatic shift is put down
Platform；105-wire harness；106-displacement mechanism；110-runner；111-bit preamble pipe；112-after lead position pipe；113-straight tube；
114-oviduct；201-the first drive pulley；202-speed measuring coder；203-timing belt；204-tensioning pulley；205—
Second drive pulley；206-the first drawing-inroller；207-the second drawing-inroller；301-X-axis travel mechanism；302-Y-axis moving machine
Structure；303-Z axis travel mechanism；304-the first clamping manipulator；305-the second clamping manipulator；306-Pneumatic paw；
307-open mode；308-clamp position.
Embodiment
As shown in figure 1, a kind of full-automatic wire harness machining center, including feed device 1, Line length measurer 2, wire harness machinery
Hand clamping device 3, cut out line knife 4, wear yard device 5, wire stripping compression bonding apparatus 6 and controller；Feed device 1 completes the model choosing of wire harness
Take, wire harness aligning and wire harness be delivered to Line length measurer 2, Line length measurer 2 measures the wire harness length of setting, and by
Wire harness manipulator clamping device 3 cuts out line knife 4 by wire harness severing, in wire harness manipulator clamping device 3 by after the two ends clamping of wire harness
Auxiliary under enter and wear yard device 5 and put on wire size, wire stripping and coupling compression joint are finally carried out in wire stripping compression bonding apparatus 6.Controller
Then according to the program output order of setting to said apparatus, automatically controlling for wire harness processing is realized.
As shown in Figures 2 and 3, feed device 1 includes the multigroup line setting up and down being arranged on automatic shift platform 104
Beam material volume 101, and the directive wheel 102 and apparatus for correcting 103 corresponding with wire harness material volume 101, every group of wire harness material volume 101 are matched
Different types of wire harness 105, wherein minimum configuration 1mm2、2.5mm2、4mm2Three kinds of specifications.Wire harness 105 is entered by directive wheel 102
Enter apparatus for correcting 103；Apparatus for correcting 103 include bit preamble pipe 111, after lead a pipe 112 and be arranged on bit preamble pipe 111 and after lead
Correction wheel group between the pipe 112 of position, correction wheel group includes some runners 110 setting up and down with certain interval, wire harness 105
A pipe 112 is led after behind the gap between runner 110 above and below the importing of bit preamble pipe 111 to export, and realizes the aligning of cable；From
Dynamic displacement platform 104 bottom is provided with the displacement mechanism 106 that driving automatic shift platform 104 is moved up and down.
Pipe one end is led for flared hole, the other end is straight hole, and flared hole is installed outwardly, beneficial to external threads.Automatically
Shifting platform 104 includes upper and lower displacement mechanism 106 and position-detection sensor, and wherein upper and lower displacement mechanism is driven using stepper motor
Dynamic ball-screw platform movement, the position of platform movement is judged by the step number of stepper motor；Or by electric cylinders movement come
Platform movement is driven, ball-screw is driven by the position of the direct control platform movement of electric cylinders, or using servomotor, passes through
Encoder values come control platform shift position.
This equipment can provide the flexible handoff functionality of three kinds of line footpaths.Realize that three kinds of wire rods are cut at any time using platform movement
Change, during switching when leading the holding collimation between position pipe and the bit preamble pipe of follow-up Line length measurer after apparatus for correcting,
Position-detection sensor sends signal in place, and automatic shift platform stops movement, initially enters next step line length measurement links.
As shown in figure 4, Line length measurer 2 include bit preamble pipe 111, after lead a pipe 112 and between the two up and down two
Toothed belt transmission group is covered, every group of toothed belt transmission group includes timing belt 203 and the first transmission belt of inside is enclosed in by timing belt
The 201, second drive pulley 205, tensioning pulley 204 and drawing-inroller group are taken turns, wire harness is by bit preamble pipe 111 by between drawing-inroller group
Gap be delivered to after lead a pipe 112；By the frictional force between drawing-inroller, wire harness is delivered into specified location.Wherein first
The encoder 202 that measurement rotates the number of turns and rotational angle is provided with drive pulley 201 or other runners.
In order to realize the accurate measurement of line length, overcome tradition one manipulator bracing wire measurement length may line footpath come off and make
Into measurement slip up problem, therefore the present apparatus is using double measuring systems.
First, runner rotation measuring：Runner is obtained by the measurement of encoder 202 on the first drive pulley 201 or other runners
The rotation number of turns and rotational angle, and according to the girth of runner, calculate the length for obtaining wire harness.
2nd, manipulator displacement measurement：The end of a thread is accommodated by the first clamping manipulator 304, passes through servomotor drives edge track
It is mobile；Line tail is accommodated by the second clamping manipulator 305, is moved by servomotor drives edge track.Line sending length is equal to first
Relative displacement between the clamping manipulator 305 of clamping manipulator 304 and second, is driven by servomotor controller feedback
The rotation number of turns and rotational angle of gear, and circumference is indexed according to travelling gear, calculate the displacement for obtaining manipulator.
Every time during measurement, only when two kinds of measurement result differences are being set in error range, just into the ring of next step
Section, double measuring systems may insure the accuracy of wire harness length, prevent independent line sending wheel measurement or manipulator bracing wire measurement from causing
The wire harness failure that comes off and cause and loss.
As shown in Figure 5 and Figure 6, wire harness manipulator clamping device 3 includes three axle travel mechanisms and clamping manipulator, described
Three axle travel mechanisms include X-axis travel mechanism 301, Y-axis moving mechanism 302 and Z axis travel mechanism 303, described clamping machinery
Hand includes the first clamping manipulator 304 and the second clamping manipulator 305；Wherein X-axis travel mechanism 301 is pinion and rack；Y
Axle travel mechanism 302 and Z axis travel mechanism 303 are the electric cylinders of inbuilt displacement sensor.First clamping manipulator 304 and second
The working end of clamping manipulator 305 is Pneumatic paw.Pneumatic paw is controlled to be in open shape by air pressure-loading and closing
State 307 or clamp position 308.
As shown in fig. 7, the motion flow of full-automatic wire harness machining center is as follows：
(1) feed device leads a pipe 112 after the wire rod chosen is transferred into discharging opening, i.e. Line length measurer 2, goes out
Material mouth is detected after wire rod and cut off by sanction line knife 4.Send out again after two centimeters, the first clamping manipulator 304 is moved through capturing
The end of a thread；
(2) first clamping manipulators, which are grasp in the end of a thread movement, Line length measurer 2, starts measurement, is set when wire harness is moved to
During fixed length, Line length measurer 2 is stopped, the second clamping manipulator 305 crawl line tail, cuts out line knife 4 and cuts off wire harness.
(3) two manipulators grasp this root line and remove specified location threading number.Wear yard device 5 and wire size penetrated into wire harness the end of a thread,
The cylinder of first clamping manipulator 304 is opened, and wire size is pushed into the middle part of wire harness by the number of wearing mechanism, and the first clamping manipulator 304 is grabbed again
Firmly the end of a thread, wears yard device 5 and retracts.Similarly the number of the wearing mode of line tail is as the end of a thread.
(4) wire rod for putting on wire size is transferred to wire stripping compression bonding apparatus 6 by manipulator.Wire harness is pushed into and shelled by the Y-axis of manipulator
Line machine hole.Wire stripping compression bonding apparatus 6 peels the end of a thread line skin off, cold end terminal in pressure, after the completion of manipulator Y-axis retract, the end of a thread crimping
Complete.The crimping mode of line tail is consistent with the end of a thread.
(5) wire harness crimped is passed into materials conveying system.
Claims (6)
1. a kind of wire harness feed device, it is characterised in that：It is multigroup setting up and down on automatic shift platform (104) including being arranged on
Wire harness material volume (101), and the directive wheel (102) and apparatus for correcting (103) corresponding with wire harness material volume (101), every group of line
Beam material volume (101) matches different types of wire harness (105), and described wire harness (105) enters apparatus for correcting by directive wheel (102)
(103)；Described apparatus for correcting (103) include bit preamble pipe (111), after lead position pipe (112) and be arranged on bit preamble pipe (111)
And after lead correction wheel group between position pipe (112), correction wheel group includes some runners setting up and down with certain interval
(110), wire harness (105) is led position pipe (112) behind the gap between runner (110) above and below bit preamble pipe (111) importing after and led
Go out, realize the aligning of cable；Automatic shift platform (104) bottom is provided with driving automatic shift platform (104) and moved up and down
Displacement mechanism (106).
2. wire harness feed device according to claim 1, it is characterised in that：Described displacement mechanism (106) is stepping electricity
The ball screw framework of machine driving, the shift position of automatic shift platform (104) is calculated by measuring the step number of stepper motor.
3. wire harness feed device according to claim 1, it is characterised in that：Described displacement mechanism (106) is electric cylinders, directly
Connect the shift position of control automatic shift platform (104).
4. wire harness feed device according to claim 1, it is characterised in that：Described displacement mechanism (106) uses servo
Motor driven ball screws, the shift position of automatic shift platform (104) is controlled by reading encoder output valve.
5. wire harness feed device according to claim 1, it is characterised in that：Described bit preamble pipe (111) and after lead position
The one end for managing (112) is oviduct (114), and the other end is straight tube (113).
6. wire harness feed device according to claim 1, it is characterised in that：Described wire harness specification includes 1mm2、2.5mm2
And 4mm2。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720352959.0U CN206602267U (en) | 2017-04-06 | 2017-04-06 | A kind of wire harness feed device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720352959.0U CN206602267U (en) | 2017-04-06 | 2017-04-06 | A kind of wire harness feed device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206602267U true CN206602267U (en) | 2017-10-31 |
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ID=60144891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720352959.0U Active CN206602267U (en) | 2017-04-06 | 2017-04-06 | A kind of wire harness feed device |
Country Status (1)
| Country | Link |
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| CN (1) | CN206602267U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111786229A (en) * | 2020-07-28 | 2020-10-16 | 安徽蓝锐电子科技有限公司 | Pencil feed separator |
| CN113300192A (en) * | 2021-05-11 | 2021-08-24 | 广东好佰好实业有限公司 | Fixing device is used in data line processing with prevent rupture |
| CN117620035A (en) * | 2023-11-27 | 2024-03-01 | 德维嘉汽车电子系统(无锡)有限公司 | Straightening system and straightening method for outgoing line of wire harness wire storage reel |
-
2017
- 2017-04-06 CN CN201720352959.0U patent/CN206602267U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111786229A (en) * | 2020-07-28 | 2020-10-16 | 安徽蓝锐电子科技有限公司 | Pencil feed separator |
| CN113300192A (en) * | 2021-05-11 | 2021-08-24 | 广东好佰好实业有限公司 | Fixing device is used in data line processing with prevent rupture |
| CN117620035A (en) * | 2023-11-27 | 2024-03-01 | 德维嘉汽车电子系统(无锡)有限公司 | Straightening system and straightening method for outgoing line of wire harness wire storage reel |
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