CN206712207U - Full-automatic wire harness machining center - Google Patents
Full-automatic wire harness machining center Download PDFInfo
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- CN206712207U CN206712207U CN201720352756.1U CN201720352756U CN206712207U CN 206712207 U CN206712207 U CN 206712207U CN 201720352756 U CN201720352756 U CN 201720352756U CN 206712207 U CN206712207 U CN 206712207U
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- wire harness
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Abstract
The utility model discloses a kind of full-automatic wire harness machining center, including feed device, Line length measurer, wire harness manipulator clamping device, cut out line knife, wear a yard device, wire stripping compression bonding apparatus and controller；The utility model is by the wire stripping during common artificial prepares line beam, linear measure longimetry, the number of wearing and crimping step have carried out electromechanical integration and have automatically controlled improvement, it have developed Full-automatic cold line ball beam machining center and corresponding feed device, Line length measurer, wire harness manipulator clamping device, cut out line knife, wear a yard device, wire stripping compression bonding apparatus, it is excessive so as to overcome wire harness error in length present in Traditional Man assembling, the problems such as wire size label easy setup error, improve the reliability of wire harness preparation, and reduce artificial and material cost, and reduce the risk in rear end equipment installation.
Description
Technical field
The utility model belongs to field of electric power automation, and in particular on a kind of power equipment in rat tail production and processing
The heart, especially a kind of preparation facilities of automation.
Background technology
Some cold pressing wire harness are commonly used in the equipment such as electric power, electrical equipment, it is typically to use the single single line with crust
Cable conductor, the both ends of wire are crimped with terminal, and the intermediate sleeve of wire has wire size label, and connection is played in power equipment and is led
Logical effect.
More and different in size due to being cold-pressed wire harness quantity in large-scale equipment, the wire size label of each wire harness is different,
The scheme of generally use manual assembly, worker by cable be cut into as defined in put on wire size at wire harness both ends again after length after, then will
The crust of two ends is peeled off, by terminal compression joint in the end of wire harness.Exist in practical operation and hold by the artificial wire harness that cuts
Easily there is the problem of error in length, when enormous amount, then influence whether manufacturing cost；And occurs wire size mark in manual assembly
Setup error is signed, hidden danger is brought to subsequent use.
Utility model content
The purpose of this utility model is to provide a kind of full automatic cold pressing wire harness machining center, by electromechanical integration from
Dynamic control, realize that peeling, the crimping penetrated with terminal of wire size label are blocked in the feeding, line length measurement, wire harness of wire harness.
The technical solution of the utility model is as follows：
A kind of full-automatic wire harness machining center, including feed device, Line length measurer, wire harness manipulator clamping device,
Cut out line knife, wear a yard device, wire stripping compression bonding apparatus and controller；
Described feed device includes the multigroup wire harness material volume setting up and down being arranged on automatic shift platform, Yi Jiyu
Wire harness material volume corresponding directive wheel and apparatus for correcting, every group of wire harness material volume match different types of wire harness, and described wire harness leads to
Cross directive wheel and enter apparatus for correcting；Described apparatus for correcting include bit preamble pipe, after lead position pipe and be arranged on bit preamble pipe and after
Lead the correction wheel group between a pipe, correction wheel group includes some runners setting up and down with certain interval, and wire harness is from leading
Position pipe) import the gap between runner up and down after a pipe export is led after, realize the aligning of cable；Automatic shift mesa base
It is provided with the displacement mechanism that driving automatic shift platform moves up and down；
Described Line length measurer include bit preamble pipe, after lead position pipe and two sets of timing belts up and down for setting between the two
Transmission group, every group of toothed belt transmission group include timing belt and the first drive pulley, the second transmission of inside are enclosed in by timing belt
Belt wheel, tensioning pulley and drawing-inroller group, wire harness are led position pipe by bit preamble pipe after the gap between drawing-inroller group is delivered to；
Described wire harness manipulator clamping device includes three axle travel mechanisms and clamping manipulator, three described axle moving machines
Structure includes X-axis travel mechanism, Y-axis moving mechanism and Z axis travel mechanism, and described clamping manipulator includes the first clamping manipulator
With the second clamping manipulator；
Described controller and feed device, Line length measurer, wire harness manipulator clamping device, cut out line knife, wear code dress
Put and electrically connected with wire stripping compression bonding apparatus.
In above-mentioned full-automatic wire harness machining center, on the first drive pulley or other runners of described Line length measurer
It is provided with the encoder of measurement runner turnning circle and rotational angle.
In above-mentioned full-automatic wire harness machining center, X-axis travel mechanism is pinion and rack；Y-axis moving mechanism and Z axis move
Motivation structure is the electric cylinders of inbuilt displacement sensor.
In above-mentioned full-automatic wire harness machining center, the displacement mechanism of feed device is stepper motor driven ball-screw machine
Structure, the shift position of automatic shift platform is calculated by measuring the step number of stepper motor.
In above-mentioned full-automatic wire harness machining center, the displacement mechanism of feed device is electric cylinders, directly controls automatic shift to put down
The shift position of platform.
In above-mentioned full-automatic wire harness machining center, the displacement mechanism of feed device drives ball-screw using servomotor,
The shift position of automatic shift platform is controlled by reading encoder output valve.
In above-mentioned full-automatic wire harness machining center, one end that bit preamble pipe leads a pipe with after is oviduct, and the other end is straight
Pipe.
In above-mentioned full-automatic wire harness machining center, drawing-inroller group includes the first feeding being arranged side by side in Line length measurer
Wheel and the second drawing-inroller.
In above-mentioned full-automatic wire harness machining center, wire harness specification includes 1mm2、2.5mm2And 4mm2。
In above-mentioned full-automatic wire harness machining center, the first clamping manipulator and the working end of the second clamping manipulator be
Pneumatic paw.
The advantageous effects that the utility model has are as follows：
First, the utility model enters the wire stripping during common artificial prepares line beam, linear measure longimetry, the number of wearing and crimping step
Electromechanical integration of having gone automatically controls improvement, have developed Full-automatic cold line ball beam machining center and corresponding feed device, line length
Measurement apparatus, wire harness manipulator clamping device, cut out line knife, wear a yard device, wire stripping compression bonding apparatus, so as to overcome Traditional Man dress
The problems such as wire harness error in length present in matching somebody with somebody is excessive, wire size label easy setup error, the reliability of wire harness preparation is improved,
And artificial and material cost is reduced, and reduce the risk in rear end equipment installation.
2nd, the utility model wire harness measurement in using two kinds of measurement scheme concurrent workings by the way of, including runner rotation
Two kinds of measurement and manipulator displacement measurement, only when two kinds of measurement result differences are being set in error range, under just entering
The production link of one step, double measuring systems may insure the accuracy of wire harness length, prevent independent line sending wheel measurement or manipulator
Bracing wire measurement caused by wire harness come off and caused by failure and loss.
3rd, feed device of the present utility model is configured with the wire harness of at least three kinds specifications, and is put down by mobile automatic shift
The height of platform carrys out the wire harness of specification set by match selection, adds the popularity of machining center application.
4th, the utility model is provided with apparatus for correcting in wire harness fill process, and apparatus for correcting has including setting up and down
The runner of certain interval, provided conveniently for follow-up process,
5th, the utility model be respectively provided with the both ends of feed device and Line length measurer bit preamble pipe and after lead position
Pipe, it is oviduct to lead pipe one end, facilitates the perforation of wire harness.
6th, wire harness measurement apparatus of the present utility model includes upper and lower two sets of toothed belt transmission groups, using between drawing-inroller group
Gap wire harness is rubbed backward transmission, there is the advantages of convenient and reliable.
7th, wire harness manipulator clamping device of the present utility model includes the mechanism and two Pneumatic clampings of the axles of XYZ tri- movement
Manipulator, the both ends of wire harness are shifted promptly and according to the position of setting using two Pneumatic paws, complete follow-up wear
Pipe, crimping etc., have the advantages of simple and convenient.
Brief description of the drawings
Fig. 1 is the theory of constitution figure of the full-automatic wire harness machining center of the utility model；
Fig. 2 is the utility model feeder structure schematic diagram；
Fig. 3 is the utility model apparatus for correcting structural representation；
Fig. 4 is the utility model Line length measurer structural representation；
Fig. 5 is the utility model clamping device structural representation；
Fig. 6 is the utility model clamping manipulator structural representation；
Fig. 7 is the utility model wire harness machining process route figure.
Reference is：1-feed device；2-Line length measurer；3-clamping device；4-cut out line knife；5-wear code
Device；6-wire stripping compression bonding apparatus；101-wire harness material volume；102-directive wheel；103-apparatus for correcting；104-automatic shift is put down
Platform；105-wire harness；106-displacement mechanism；110-runner；111-bit preamble pipe；112-after lead position pipe；113-straight tube；
114-oviduct；201-the first drive pulley；202-speed measuring coder；203-timing belt；204-tensioning pulley；205—
Second drive pulley；206-the first drawing-inroller；207-the second drawing-inroller；301-X-axis travel mechanism；302-Y-axis moving machine
Structure；303-Z axis travel mechanism；304-the first clamping manipulator；305-the second clamping manipulator；306-Pneumatic paw；
307-open mode；308-clamp position.
Embodiment
As shown in figure 1, a kind of full-automatic wire harness machining center, including feed device 1, Line length measurer 2, wire harness machinery
Hand clamping device 3, cut out line knife 4, wear yard device 5, wire stripping compression bonding apparatus 6 and controller；Feed device 1 completes the model choosing of wire harness
Taking, wire harness aligning and wire harness is delivered to Line length measurer 2, Line length measurer 2 measures the wire harness length of setting, and by
Wire harness manipulator clamping device 3 will cut out line knife 4 by wire harness severing, in wire harness manipulator clamping device 3 after the both ends clamping of wire harness
Auxiliary under enter and wear yard device 5 and put on wire size, wire stripping and coupling compression joint are finally carried out in wire stripping compression bonding apparatus 6.Controller
Then according to the program output order of setting to said apparatus, automatically controlling for wire harness processing is realized.
As shown in Figures 2 and 3, feed device 1 includes the multigroup line setting up and down being arranged on automatic shift platform 104
Beam material volume 101, and the directive wheel 102 and apparatus for correcting 103 corresponding with wire harness material volume 101, every group of wire harness material volume 101 match
Different types of wire harness 105, wherein minimum configuration 1mm2、2.5mm2、4mm2Three kinds of specifications.Wire harness 105 is entered by directive wheel 102
Enter apparatus for correcting 103；Apparatus for correcting 103 include bit preamble pipe 111, after lead a pipe 112 and be arranged on bit preamble pipe 111 and after lead
Correction wheel group between the pipe 112 of position, correction wheel group include some runners 110 setting up and down with certain interval, wire harness 105
A pipe 112 is led after to export, realize the aligning of cable after from the gap that bit preamble pipe 111 is imported between upper and lower runner 110；From
Dynamic displacement platform 104 bottom is provided with the displacement mechanism 106 that driving automatic shift platform 104 moves up and down.
It is flared hole to lead pipe one end, and the other end is straight hole, and flared hole is installed outwardly, beneficial to external threads.Automatically
Displacement platform 104 includes upper and lower displacement mechanism 106 and position-detection sensor, and wherein upper and lower displacement mechanism is driven using stepper motor
Dynamic ball-screw platform movement, the position of platform movement is judged by the step number of stepper motor；Or by electric cylinders movement come
Platform movement is driven, by the position of the direct control platform movement of electric cylinders, or using servomotor driving ball-screw, is passed through
Encoder values come control platform shift position.
This equipment can provide the flexible handoff functionality of three kinds of line footpaths.Realize that three kinds of wire rods are cut at any time using platform movement
Change, during switching when leading the holding between position pipe and the bit preamble pipe of follow-up Line length measurer after apparatus for correcting and collimating,
Position-detection sensor sends signal in place, and automatic shift platform stops movement, initially enters next step line length measurement links.
As shown in figure 4, Line length measurer 2 include bit preamble pipe 111, after lead a pipe 112 and between the two up and down two
Toothed belt transmission group is covered, every group of toothed belt transmission group includes timing belt 203 and the first transmission belt of inside is enclosed in by timing belt
The 201, second drive pulley 205, tensioning pulley 204 and drawing-inroller group are taken turns, wire harness is by bit preamble pipe 111 by between drawing-inroller group
Gap be delivered to after lead a pipe 112；By the frictional force between drawing-inroller, wire harness is delivered into specified location.Wherein first
The encoder 202 of measurement turnning circle and rotational angle is provided with drive pulley 201 or other runners.
In order to realize the accurate measurement of line length, overcome tradition one manipulator bracing wire measurement length may line footpath come off and make
Into measurement slip up problem, therefore the present apparatus is using double measuring systems.
First, runner rotation measuring：Runner is obtained by the measurement of encoder 202 on the first drive pulley 201 or other runners
Turnning circle and rotational angle, and according to the girth of runner, the length of wire harness is calculated.
2nd, manipulator displacement measurement：The end of a thread is accommodated by the first clamping manipulator 304, passes through servomotor drives edge track
It is mobile；Line tail is accommodated by the second clamping manipulator 305, is moved by servomotor drives edge track.Line sending length is equal to first
Relative displacement between the clamping manipulator 305 of clamping manipulator 304 and second, is fed back by servomotor controller and is driven
The turnning circle and rotational angle of gear, and circumference is indexed according to travelling gear, the displacement of manipulator is calculated.
Every time during measurement, only when two kinds of measurement result differences are being set in error range, just into the ring of next step
Section, double measuring systems may insure the accuracy of wire harness length, prevent independent line sending wheel measurement or manipulator bracing wire measurement from causing
Wire harness come off and caused by failure and loss.
As shown in Figure 5 and Figure 6, wire harness manipulator clamping device 3 includes three axle travel mechanisms and clamping manipulator, described
Three axle travel mechanisms include X-axis travel mechanism 301, Y-axis moving mechanism 302 and Z axis travel mechanism 303, described clamping machinery
Hand includes the first clamping manipulator 304 and the second clamping manipulator 305；Wherein X-axis travel mechanism 301 is pinion and rack；Y
Axle travel mechanism 302 and Z axis travel mechanism 303 are the electric cylinders of inbuilt displacement sensor.First clamping manipulator 304 and second
The working end of clamping manipulator 305 is Pneumatic paw.By air pressure-loading and close to control Pneumatic paw to be in open shape
State 307 or clamp position 308.
As shown in fig. 7, the motion flow of full-automatic wire harness machining center is as follows：
(1) wire rod chosen is transferred to discharging opening by feed device, i.e., leads a pipe 112 after Line length measurer 2, go out
Material mouth is cut off after detecting wire rod by sanction line knife 4.After sending out two centimeters again, the first clamping manipulator 304 is moved through to capture
The end of a thread；
(2) first clamping manipulators grasp the end of a thread movement, start to measure in Line length measurer 2, are set when wire harness is moved to
During fixed length, Line length measurer 2 is stopped, and the second clamping manipulator 305 crawl line tail, cuts out line knife 4 and cuts off wire harness.
(3) two manipulators grasp this root line and remove specified location threading number.Wear yard device 5 and wire size penetrated into wire harness the end of a thread,
The cylinder of first clamping manipulator 304 is opened, and wire size is pushed into the middle part of wire harness by the number of wearing mechanism, and the first clamping manipulator 304 is grabbed again
Firmly the end of a thread, wear yard device 5 and retract.Similarly the number of the wearing mode of line tail is as the end of a thread.
(4) wire rod for putting on wire size is transferred to wire stripping compression bonding apparatus 6 by manipulator.Wire harness is pushed into and shelled by the Y-axis of manipulator
Line machine hole.Wire stripping compression bonding apparatus 6 peels the end of a thread line skin off, cold end terminal in pressure, after the completion of manipulator Y-axis retract, the end of a thread crimping
Complete.The crimping mode of line tail is consistent with the end of a thread.
(5) wire harness crimped is passed into materials conveying system.
Claims (10)
- A kind of 1. full-automatic wire harness machining center, it is characterised in that：Including feed device (1), Line length measurer (2), wire harness Manipulator clamping device (3), cut out line knife (4), wear a yard device (5), wire stripping compression bonding apparatus (6) and controller；Described feed device (1) includes the multigroup wire harness material volume setting up and down being arranged on automatic shift platform (104) (101), and the directive wheel (102) and apparatus for correcting (103) corresponding with wire harness material volume (101), every group of wire harness material volume (101) Different types of wire harness (105) is matched, described wire harness (105) enters apparatus for correcting (103) by directive wheel (102)；It is described Apparatus for correcting (103) include bit preamble pipe (111), after lead position pipe (112) and be arranged on bit preamble pipe (111) and after lead position manage (112) the correction wheel group between, correction wheel group include some runners (110) setting up and down with certain interval, wire harness (105) position pipe (112) export is led after behind the gap that bit preamble pipe (111) is imported between runner (110) up and down, realizes electricity The aligning of cable；Automatic shift platform (104) bottom is provided with the displacement mechanism that driving automatic shift platform (104) moves up and down (106)；Described Line length measurer (2) include bit preamble pipe (111), after lead position pipe (112) and set between the two upper and lower Two sets of toothed belt transmission groups, every group of toothed belt transmission group include timing belt (203) and the first biography of inside are enclosed in by timing belt Movable belt pulley (201), the second drive pulley (205), tensioning pulley (204) and drawing-inroller group, wire harness are passed through by bit preamble pipe (111) Position pipe (112) is led after being delivered in gap between drawing-inroller group；Described wire harness manipulator clamping device (3) includes three axle travel mechanisms and clamping manipulator, three described axle moving machines Structure includes X-axis travel mechanism (301), Y-axis moving mechanism (302) and Z axis travel mechanism (303), described clamping manipulator bag Include the first clamping manipulator (304) and the second clamping manipulator (305)；Described controller and feed device (1), Line length measurer (2), wire harness manipulator clamping device (3), sanction line knife (4), wear a yard device (5) and wire stripping compression bonding apparatus (6) electrically connects.
- 2. full-automatic wire harness machining center according to claim 1, it is characterised in that：Described Line length measurer (2) The first drive pulley (201) or other runners on be provided with measurement runner turnning circle and rotational angle encoder (202).
- 3. full-automatic wire harness machining center according to claim 1, it is characterised in that：Described X-axis travel mechanism (301) For pinion and rack；Described Y-axis moving mechanism (302) and Z axis travel mechanism (303) is the electricity of inbuilt displacement sensor Cylinder.
- 4. full-automatic wire harness machining center according to claim 1, it is characterised in that：The displacement of the feed device (1) Mechanism (106) is stepper motor driven ball screw framework, is put down by the step number for measuring stepper motor to calculate automatic shift The shift position of platform (104).
- 5. full-automatic wire harness machining center according to claim 1, it is characterised in that：The displacement of the feed device (1) Mechanism (106) is electric cylinders, directly controls the shift position of automatic shift platform (104).
- 6. full-automatic wire harness machining center according to claim 1, it is characterised in that：The displacement of the feed device (1) Mechanism (106) controls automatic shift platform (104) using servomotor driving ball-screw by reading encoder output valve Shift position.
- 7. full-automatic wire harness machining center according to claim 1, it is characterised in that：Described bit preamble pipe (111) and The one end for leading position pipe (112) afterwards is oviduct (114), and the other end is straight tube (113).
- 8. full-automatic wire harness machining center according to claim 1, it is characterised in that：Sent in described Line length measurer Material wheel group includes the first drawing-inroller (206) and the second drawing-inroller (207) being arranged side by side.
- 9. full-automatic wire harness machining center according to claim 1, it is characterised in that：Described wire harness specification includes 1mm2、 2.5mm2And 4mm2。
- 10. full-automatic wire harness machining center according to claim 1, it is characterised in that：The first described clamping manipulator (304) and the working end of the second clamping manipulator (305) is Pneumatic paw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720352756.1U CN206712207U (en) | 2017-04-06 | 2017-04-06 | Full-automatic wire harness machining center |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720352756.1U CN206712207U (en) | 2017-04-06 | 2017-04-06 | Full-automatic wire harness machining center |
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| CN206712207U true CN206712207U (en) | 2017-12-05 |
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| CN201720352756.1U Active CN206712207U (en) | 2017-04-06 | 2017-04-06 | Full-automatic wire harness machining center |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108107847A (en) * | 2017-12-22 | 2018-06-01 | 大连鑫鑫创世科技发展有限公司 | A kind of multi-reel thread bundle Working control device |
| CN111509519A (en) * | 2020-04-14 | 2020-08-07 | 上海威克鲍尔通信科技有限公司 | Automatic peeling and penetrating crimping device suitable for multi-core thin wire |
| CN113851280A (en) * | 2021-09-09 | 2021-12-28 | 广州市力可欣电子有限公司 | Production process and equipment for automobile wire harness |
| CN115693520A (en) * | 2022-09-27 | 2023-02-03 | 广东新亚光电缆股份有限公司 | Quick wire stripping and wiring device for overhead insulated cable |
-
2017
- 2017-04-06 CN CN201720352756.1U patent/CN206712207U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108107847A (en) * | 2017-12-22 | 2018-06-01 | 大连鑫鑫创世科技发展有限公司 | A kind of multi-reel thread bundle Working control device |
| CN111509519A (en) * | 2020-04-14 | 2020-08-07 | 上海威克鲍尔通信科技有限公司 | Automatic peeling and penetrating crimping device suitable for multi-core thin wire |
| CN111509519B (en) * | 2020-04-14 | 2021-12-28 | 上海威克鲍尔通信科技有限公司 | Automatic peeling and penetrating crimping device suitable for multi-core thin wire |
| CN113851280A (en) * | 2021-09-09 | 2021-12-28 | 广州市力可欣电子有限公司 | Production process and equipment for automobile wire harness |
| CN115693520A (en) * | 2022-09-27 | 2023-02-03 | 广东新亚光电缆股份有限公司 | Quick wire stripping and wiring device for overhead insulated cable |
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