CN206598008U - Pallet net welding system - Google Patents
Pallet net welding system Download PDFInfo
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- CN206598008U CN206598008U CN201720375019.3U CN201720375019U CN206598008U CN 206598008 U CN206598008 U CN 206598008U CN 201720375019 U CN201720375019 U CN 201720375019U CN 206598008 U CN206598008 U CN 206598008U
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Abstract
The utility model belongs to woven wire welding system technical field, discloses a kind of pallet net welding system.It is mainly characterized in that：Net machine is picked and cuts including electric cabinet, operating desk, payingoff mechanism, welding material storage mechanism, bar straightening mechanism, reference net chip bonding machine, short wire bond；Benchmark mesh sheet is welded by reference net chip bonding machine first, when welding benchmark mesh sheet, the tram being relatively large in diameter is attached to below Top electrode, elastic top laminate below bottom electrode is separate, therefore the pressure on each solder joint between organizine and tram is almost impartial, in the absence of isolating between organizine and tram or connect virtual state, by the benchmark mesh sheet being welded draw to short wire bond pick lower section, picked by short wire bond and the short wire bond of pallet net is connected in pallet net mesh sheet, eventually pass and cut net machine and cut out, pallet net is made, whole welding process uses mechanization production, Product jointing quality is high, flatness is good, and processing efficiency is greatly improved.
Description
Technical field
The utility model belongs to woven wire auxiliary processing device technical field, more particularly to a kind of pallet net welding system
System.
Background technology
In the place such as supermarket, article display, display product needs substantial amounts of pallet net, and the mesh sheet of pallet net is included under being located at
The less organizine of diameter of side, positioned at middle part and the tram that is relatively large in diameter and above tram and short with organizine direction identical
Silk, and just have two positioned at the short silk of side.Because mesh sheet includes upper, middle and lower-ranking wire, welded using current pallet net
Completion can not directly be welded by picking, mainly using following methods：Following mesh sheet, Ran Houyong are first welded with conventional screen bonding machine
Artificial method connects the short wire bond of pallet net, and the above method has following defect：First, labor intensity is big, efficiency is low, accounts for
Big with workshop, during human weld, mesh sheet needs to move back and forth, adds the labor intensity of personnel, not only takes personnel cost, and
And also need to take substantial amounts of semi-finished product area, finished product area and operating space；Second, due to using human weld, welding quality without
Method ensures.
Utility model content
The technical problems to be solved in the utility model is just to provide that a kind of production efficiency is high, labor intensity is small, welding quality
Pallet net welding system high, easy to use.
To solve the above problems, the technical scheme that uses of the utility model pallet net welding system for：Including electric cabinet, operation
Platform, payingoff mechanism, welding material storage mechanism, bar straightening mechanism, reference net chip bonding machine, short wire bond pick and cut net machine；The unwrapping wire
Mechanism includes unwrapping wire base, is provided with supported rod erecting above the unwrapping wire base, is provided with least on the supported rod erecting
Two support rails, are provided with unwrapping wire connecting rod between two support rails, be provided with the support rail to
Few a pair of bobbin bearings, paying out reel is provided with each pair bobbin bearing, is provided with the support rail with unwrapping wire point
The unwrapping wire deconcentrator of string holes, the spacing pin of unwrapping wire is provided with paying out reel front and rear sides；The welding material storage mechanism includes storing
Base, is provided with into line bracket at the storing base rear, line bracket is provided with out in front of the storing base, described
Inlet wire cantilever tip is provided with wire inlet mechanism, multiple horizontally arranged entrance holes is carried on the wire inlet mechanism, in the inlet wire
Be provided with below mechanism rear end with it is described enter the storing swing rod that is flexibly connected of line bracket, the quantity of the storing swing rod with it is described enter
String holes is equal, and the position of the storing swing rod is corresponding with the entrance hole, and each storing swing rod front end is provided with storing
Directive wheel, outlet mechanism is carried in the outlet cantilever tip, and relative the is provided with the outside of the storing swing rod of both sides
One optoelectronic switch, in the storing swing rod and enters between line bracket to be provided with oscillation dampening mechanism；The bar straightening mechanism includes water
Flat bar straightening mechanism and vertical bar straightening mechanism, the horizontal bar straightening mechanism include the horizontal straightening fixed support positioned at two ends, two
Wheel plate is fixed in the horizontal straightening that at least two bar shapeds spaced apart are provided between the individual horizontal straightening fixed support,
Fixed in the horizontal straightening and multiple horizontal straightening fast pulleys spaced apart are provided with wheel plate, the horizontal straightening is consolidated
Fixed wheel is fixed wheel plate longitudinal direction along the horizontal straightening and arranged, and being provided with level between wheel plate is fixed in adjacent level straightening adjusts
Straight activity wheel plate, is provided with horizontal straightening castor, the horizontal straightening castor edge on the horizontal straightening activity wheel plate
Horizontal straightening activity wheel plate longitudinal direction arrangement, the horizontal straightening activity wheel plate passes through on horizontal straightening fixed support
Horizontal straightening governor motion is connected with horizontal straightening fixed support, and the horizontal straightening activity wheel plate can be in the horizontal straightening
Moved along the longitudinal direction between fixed wheel plate；The vertical bar straightening mechanism includes the vertical tune with front support beam and rear support beam
Straight support body, is provided with straightening wheel group frame on multiple, in each institute in transverse direction above the front support beam and rear support beam
State and adjustment wheel group is provided with straightening wheel group frame, be provided with corresponding lower straightening wheel group below straightening wheel group frame on described
Frame, lower straightening wheel group is provided with the lower straightening wheel group frame, and vertical regulation is provided with below the lower straightening wheel group frame
Supporting plate, described lower straightening wheel group frame is fixed on above the vertical regulation supporting plate, and the vertical regulation supporting plate passes through
Vertical regulation elevating mechanism is connected with described vertical straightening support body；The reference net chip bonding machine includes welding stand and tram
Storing blanking mechanism, is provided with welding upper beam slideway above the welding stand, is provided with the welding upper beam slideway
Upper beam is welded, the welding eccentric stiffener with welding connecting rod is being provided with below the welding stand, the welding is inclined
The welding small end of concentric mechanism is connected with the welding upper beam, is fixedly connected with and is connected with transformer on the welding upper beam
Upper electrode holder, flat Top electrode is provided with the upper electrode holder, the welding stand below the upper electrode holder
On be fixed with welding underbeam, it is described welding underbeam on be horizontally arranged with it is multiple welding elastic top laminates, it is described welding elasticity
The lower electrode holder connected with transformer is provided with above top pressure body, bottom electrode is fixed with the lower electrode holder, in the weldering
Connect shell outside and be provided with alignment machine structure；The short wire bond picks including short silk welding stand, in the short silk welding stand
Both sides are respectively arranged with short wire bond connection mechanism, and described short wire bond connection mechanism includes short silk storing feed mechanism, straight feeding machine
Structure and vertical feeding welding mechanism；The straight feeding mechanism is located at below the short silk storing feed mechanism, described vertically to send
Expect that welding mechanism is located on the inside of the short silk storing feed mechanism；The short silk storing feed mechanism includes the short silk positioned at outside
Hopper and the interior slideway supporting plate being sloped downwardly are welded, the first push rod with the first cylinder is provided with above the slideway supporting plate
The washboard of connection, is provided with the outboard end of the washboard and upwarps edge, and the washboard is parallel with the slideway supporting plate, described
Wire feed slideway is formed between slideway supporting plate and the washboard, the wire feed ways-end is provided with short wire bond and connects catch；It is described
It is parallel with two on the inside of the second push rod of second cylinder that straight feeding mechanism includes the second cylinder positioned at outside
Short silk pressure pin, is provided with Neto silk groove and outer bracket silk groove on the short silk drawbar；The vertical feeding welding mechanism includes solid
Be scheduled on the 3rd cylinder on the short silk welding stand, be provided with below the 3rd push rod of the 3rd cylinder on interior soldering tip and
Outside upper soldering tip, it is described it is interior on be provided with magnetic patch on soldering tip and outside upper soldering tip；On the short silk welding stand with it is described it is interior on
Soldering tip and outside upper soldering tip correspondence position are provided with lower soldering tip.
Its additional technical feature is：
Described alignment machine structure includes the welding support bar fixed with the welding stand, the axle on the welding support bar
Hold and be connected with welding swing rod, the welding swing rod lower end is provided with welding rotation cam, set in the welding swing rod upper end
There is the first pull bar of welding, the second pull bar of welding is connected with by welding centering block in the first pull bar upper end of the welding,
The second push-and-pull rod rear end of the welding is provided with welding and claps guide frame, and clapping guide frame lower end in the welding is provided with welding bracing frame,
Welding slideway is provided with the welding bracing frame, the welding that welding slideway matching is provided with guide frame is clapped in the welding
Chute, claps in the welding and weld cylinder of the rear end with welding push rod is provided with guide frame；
The medial surface of Neto silk groove and outer bracket silk groove is the inclined inclined-plane in the inside side in upper end, the Neto silk groove and outer
The lateral surface for holding in the palm silk groove is vertical plane, it is described it is interior on be respectively arranged with interior lever and overside on the outside of soldering tip and outside upper soldering tip
Bar；
The transformer is AC-DC transformer, and the upper electrode holder and lower electrode holder are conductive copper plate, it is described on
Electrode tip holder and the lower electrode holder are connected on two electrodes of transformer respectively；
The elastic top laminate is weld cylinder, and all weld cylinders are by welding airway tube and same welding gas
Tank is connected, and described lower electrode holder and the welding push rod of the weld cylinder is fixed.
Pallet net welding system provided by the utility model compared with prior art, with advantages below：First, due to
Pick and cut including electric cabinet, operating desk, payingoff mechanism, welding material storage mechanism, bar straightening mechanism, reference net chip bonding machine, short wire bond
Net machine；The payingoff mechanism includes unwrapping wire base, supported rod erecting is provided with above the unwrapping wire base, in the supported rod erecting
On be provided with least two support rails, unwrapping wire connecting rod is provided between two support rails, it is horizontal in the support
At least one pair of bobbin bearing is provided with bar, paying out reel is provided with each pair bobbin bearing, is set on the support rail
There is the unwrapping wire deconcentrator with unwrapping wire separated time hole, the spacing pin of unwrapping wire is provided with paying out reel front and rear sides；The welding storing
Mechanism includes storing base, is provided with into line bracket, is provided with out in front of the storing base at the storing base rear
Line bracket, wire inlet mechanism is provided with the inlet wire cantilever tip, and multiple horizontally arranged inlet wires are carried on the wire inlet mechanism
Hole, be provided with below the wire inlet mechanism rear end with it is described enter the storing swing rod that is flexibly connected of line bracket, the storing swing rod
Quantity it is equal with the entrance hole, the position of the storing swing rod is corresponding with the entrance hole, in each storing swing rod
Front end is provided with storing directive wheel, outlet mechanism is carried in the outlet cantilever tip, on the outside of the storing swing rod of both sides
The first relative optoelectronic switch is provided with, in the storing swing rod and enters between line bracket to be provided with oscillation dampening mechanism；It is described
Bar straightening mechanism includes horizontal bar straightening mechanism and vertical bar straightening mechanism, and the horizontal bar straightening mechanism includes the horizontal straightening positioned at two ends
Fixed support, is provided with the level of at least two bar shapeds spaced apart between two horizontal straightening fixed supports
Wheel plate is fixed in straightening, is fixed in the horizontal straightening on wheel plate and is provided with multiple horizontal straightening fast pulleys spaced apart,
The horizontal straightening fast pulley is fixed wheel plate longitudinal direction along the horizontal straightening and arranged, adjacent level straightening fix wheel plate it
Between be provided with horizontal straightening activity wheel plate, be provided with horizontal straightening castor, the water on the horizontal straightening activity wheel plate
The straight castor of Heibei provincial opera is arranged along horizontal straightening activity wheel plate longitudinal direction, and the horizontal straightening activity wheel plate positioned at level by adjusting
Horizontal straightening governor motion on straight fixed support is connected with horizontal straightening fixed support, and the horizontal straightening activity wheel plate can be with
Moved along the longitudinal direction between wheel plate is fixed in the horizontal straightening；The vertical bar straightening mechanism is included with front support beam with after
The vertical straightening support body of support beam, straightening wheel on multiple is provided with above the front support beam and rear support beam in transverse direction
Group frame, it is each it is described on adjustment wheel group is provided with straightening wheel group frame, be provided with described below straightening wheel group frame pair
The lower straightening wheel group frame answered, lower straightening wheel group is provided with the lower straightening wheel group frame, below the lower straightening wheel group frame
Vertical regulation supporting plate is provided with, described lower straightening wheel group frame is fixed on above the vertical regulation supporting plate, described vertical
Regulation supporting plate is connected by adjusting elevating mechanism vertically with described vertical straightening support body；The reference net chip bonding machine includes
Welding stand and tram storing blanking mechanism, are provided with welding upper beam slideway, in the welding above the welding stand
Welding upper beam is provided with beam slideway, the welding eccentric machine with welding connecting rod is being provided with below the welding stand
Structure, the welding small end of the welding eccentric stiffener is connected with the welding upper beam, is fixedly connected on the welding upper beam
There is the upper electrode holder connected with transformer, flat Top electrode is provided with the upper electrode holder, in the upper electrode holder
Welding underbeam is fixed with the welding stand of lower section, multiple welding elastic top laminates are horizontally arranged with the welding underbeam,
The lower electrode holder connected with transformer is provided with above the welding elastic top laminate, under being fixed with the lower electrode holder
Electrode, is provided with alignment machine structure on the outside of the welding stand；The short wire bond picks including short silk welding stand, described short
The both sides of silk welding stand are respectively arranged with short wire bond connection mechanism, and described short wire bond connection mechanism includes short silk storing feeder
Structure, straight feeding mechanism and vertical feeding welding mechanism；The straight feeding mechanism is located under the short silk storing feed mechanism
Side, the vertical feeding welding mechanism is located on the inside of the short silk storing feed mechanism；The short silk storing feed mechanism includes
Short wire bond receiving hopper and the interior slideway supporting plate being sloped downwardly positioned at outside, are provided with and first above the slideway supporting plate
The washboard of the first push rod connection of cylinder, is provided with the outboard end of the washboard and upwarps edge, the washboard and the slideway
Supporting plate is parallel, and wire feed slideway is formed between the slideway supporting plate and the washboard, is provided with the wire feed ways-end short
Wire bond connects catch；The straight feeding mechanism is included positioned at second cylinder in outside and in the second push rod of second cylinder
Two parallel short silk pressure pins of side, are provided with Neto silk groove and outer bracket silk groove on the short silk drawbar；The vertical feeding
Welding mechanism includes the 3rd cylinder being fixed on the short silk welding stand, is set below the 3rd push rod of the 3rd cylinder
Be equipped with interior upper soldering tip and outside upper soldering tip, it is described it is interior on be provided with magnetic patch on soldering tip and outside upper soldering tip；Picked in the short wire bond
The interior upper soldering tip and outside upper soldering tip correspondence position are provided with lower soldering tip on frame, base is welded by reference net chip bonding machine first
Quasi- mesh sheet, when welding benchmark mesh sheet, the tram being relatively large in diameter is attached to below Top electrode, the elastic top laminate phase below bottom electrode
It is mutually independent, therefore the pressure on each solder joint between organizine and tram is almost impartial, isolates in the absence of between organizine and tram
Or connecing virtual state, it is to avoid some solder joint can not be contacted, and cause the generation of sealing-off or welding wire Burn situation, such pallet net benchmark
Mesh sheet welding quality is high, and mesh sheet flatness is good；By the benchmark mesh sheet being welded draw to short wire bond pick lower section, the short silk of pallet net
Along slideway supporting plate slide downward under self gravitation effect, during the short silk slide downward of pallet net, on slideway supporting plate
The washboard of side is moved laterally along slideway supporting plate incline direction, is pushed the overlapping short silk of pallet net to outside, is made the short silk of pallet net
Individual layer is laid on slideway supporting plate；Second push rod of the second cylinder is withdrawn, when Neto silk groove is reached on the outside of wire feed slideway, short silk
Weld catch to open, by the second push rod sinciput of the second cylinder, the short silk of pallet net successively falls in Neto silk groove and outer bracket silk groove,
Now, short wire bond connects catch and seals wire feed slideway；Second push rod of the second cylinder continues sinciput, drives short silk pressure pin by two
The short silk of pallet net arrives separately at interior upper soldering tip and outside upper soldering tip lower position；3rd push rod of the 3rd cylinder is pushed, made on interior
Soldering tip and outside upper soldering tip are close to Neto silk groove and outer bracket silk groove, and the short silk of pallet net is held by magnetic patch, now withdraws the second push rod；
Pallet net mesh sheet is advanced to after specified location, and the 3rd push rod of the 3rd cylinder is further pushed, and the short silk of pallet net is reached shelf
Above net mesh sheet, the short wire bond of pallet net is connected in pallet net mesh sheet, eventually passes and cuts net machine and cut out, pallet net is made, entirely
Welding process uses mechanization production, and Product jointing quality is high, and flatness is good, and processing efficiency is greatly improved；Second, due to
Described alignment machine structure includes the welding support bar fixed with the welding stand, is connected with the welding support bar upper bearing (metal)
Swing rod is welded, the welding swing rod lower end is provided with welding rotation cam, welding the is provided with the welding swing rod upper end
One pull bar, is connected with the second pull bar of welding, in the welding in the first pull bar upper end of the welding by welding centering block
Second push-and-pull rod rear end is provided with welding and claps guide frame, and clapping guide frame lower end in the welding is provided with welding bracing frame, in the weldering
Connect and welding slideway is provided with support frame, the welding chute that welding slideway matching is provided with guide frame is clapped in the welding,
The welding, which is clapped, is provided with weld cylinder of the rear end with welding push rod on guide frame, an alignment machine structure just being capable of complete independently two
The bat silk of kind of different length, occupy little space, whole machinery it is compacter；Third, due to Neto silk groove and outer bracket silk groove
Medial surface be the inclined inclined-plane in the inside side in upper end, the lateral surface of Neto silk groove and outer bracket silk groove is vertical plane, described
Interior lever and outer lever are respectively arranged with the outside of interior upper soldering tip and outside upper soldering tip, the 3rd push rod of the 3rd cylinder is pushed, made
Interior lever and outer lever insert the outside of the short silk of pallet net in Neto silk groove and outer bracket silk groove, interior upper soldering tip and outside upper soldering tip respectively
Distance above short silk pressure pin is slightly larger than the diameter of the short silk of pallet net, interior lever and outer lever block respectively Neto silk groove and
The short silk of pallet net in outer bracket silk groove, now withdraws the second push rod, while short silk pressure pin is dropped back, the short silk of pallet net is along Neto
The medial slope of silk groove and outer bracket silk groove is moved up, when the short silk of pallet net departs from Neto silk groove and outer bracket silk groove, the short silk of pallet net
Held when being almost attached on magnetic patch by magnetic patch, so, as long as the suction of magnetic patch is slightly larger than the weight of the short silk of pallet net, reduction
Distance that the short silk of pallet net is moved up and down, it is to avoid because of the location deflection occurred in the short silk moving process of pallet net, makes welding
Position is more accurate, and product quality is higher；Fourth, because the transformer is AC-DC transformer, the upper electrode holder
It is conductive copper plate with lower electrode holder, the upper electrode holder and the lower electrode holder are connected on two electrodes of transformer, kept away respectively
The occurrence of current distributing being caused when having exempted to contact with bottom electrode due to mesh sheet before welding and in welding process, further
Avoid the waste of the energy；Fifth, because the elastic top laminate is weld cylinder, all weld cylinders are led by welding
Tracheae is connected with same welding gas tank, and described lower electrode holder and the welding push rod of the weld cylinder is fixed, and is further protected
Demonstrate,prove the consistent pressure that each weld cylinder is subject to, that is to say, that the organizine of each solder joint is consistent with tram pressure, weld matter
Amount is further improved.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model pallet net welding system；
Fig. 2 is the structural representation of payingoff mechanism；
Fig. 3 is the structural representation of welding material storage mechanism；
Fig. 4 is the structural representation of horizontal bar straightening mechanism；
Fig. 5 is the structural representation of vertical bar straightening mechanism；
Fig. 6 Fig. 5 A-A sectional views；
The structural representation of mesh sheet bonding machine on the basis of Fig. 7；
Fig. 8 is the structural representation for removing the reference net chip bonding machine after housing and tram storing blanking mechanism；
Fig. 9 is Fig. 8 B-B sectional views；
Figure 10 is the top view that short wire bond picks；
Figure 11 is Figure 10 C-C sectional views；
Figure 12 is Figure 10 D-D sectional views；
Figure 13 is the structural representation of alignment machine structure.
Embodiment
With reference to the accompanying drawings and detailed description to the structure and use principle of the utility model pallet net welding system
It is described in further details.
As shown in figure 1, the structural representation of the utility model pallet net welding system, the utility model pallet net welding system
System includes electric cabinet 1, operating desk 2, payingoff mechanism 3, welding material storage mechanism 4, horizontal bar straightening mechanism 5, vertical bar straightening mechanism 6, benchmark
Mesh sheet bonding machine 7, short wire bond, which pick, 8 and cuts net machine 9.
As shown in Fig. 2 payingoff mechanism 3 includes unwrapping wire base 301, the top of unwrapping wire base 301 is provided with supported rod erecting
302, at least two support rails 303 are provided with supported rod erecting 302, unwrapping wire is provided between two support rails 303
Connecting rod 304, is provided with least one pair of bobbin bearing 305 on support rail 303, is provided with each pair bobbin bearing 305
Paying out reel 306, is provided with the unwrapping wire deconcentrator 308 with unwrapping wire separated time hole 307, before paying out reel 306 on support rail 303
Both sides are provided with the spacing pin 309 of unwrapping wire afterwards.
As shown in figure 3, welding material storage mechanism 4 includes storing base 401, the rear of storing base 401 is provided with inlet wire branch
Frame 402, is provided with out line bracket 403 in the front of storing base 401, wire inlet mechanism 404 is provided with entering the top of line bracket 402,
Multiple horizontally arranged entrance holes 405 are carried on the wire inlet mechanism, rear end and inlet wire branch are provided with below wire inlet mechanism 404
The storing swing rod 406 that frame 402 is flexibly connected, the quantity of storing swing rod 406 is equal with entrance hole 405, the position of storing swing rod 406
It is corresponding with entrance hole 405, each front end of storing swing rod 406 is provided with storing directive wheel 407, is going out the top band of line bracket 403
There is outlet mechanism 408, the outside of storing swing rod 406 of both sides is provided with the first relative optoelectronic switch 409, in storing swing rod
406 and enter between line bracket 402 to be provided with oscillation dampening mechanism 410.
As shown in figure 4, horizontal bar straightening mechanism 5 includes the horizontal straightening fixed support 501 positioned at two ends, adjusted in two levels
Wheel plate 502 is fixed in the horizontal straightening that at least two bar shapeds spaced apart are provided between straight fixed support 501, in level
Straightening is fixed on wheel plate 502 and is provided with multiple horizontal straightening fast pulleys 503 spaced apart, horizontal straightening fast pulley 503
The arrangement of the longitudinal direction of wheel plate 502 is fixed along horizontal straightening, horizontal straightening is provided between wheel plate 502 is fixed in adjacent level straightening
Movable wheel plate 504, is provided with horizontal straightening castor 505, horizontal straightening castor 505 on horizontal straightening activity wheel plate 504
Arranged along the horizontal longitudinal direction of straightening activity wheel plate 504, horizontal straightening activity wheel plate 504 passes through positioned at horizontal straightening fixed support
Horizontal straightening governor motion 506 on 501 is connected with horizontal straightening fixed support 501, and horizontal straightening activity wheel plate 504 can be
Horizontal straightening is moved along the longitudinal direction between fixing wheel plate 502.
As shown in Figure 5 and Figure 6, vertical bar straightening mechanism 6 includes the vertical tune with front support beam 601 and rear support beam 602
Straight support body 603, straightening wheel group frame 604 on multiple is provided with front support beam 601 and the top of rear support beam 602 in transverse direction,
Adjustment wheel group 605 is provided with straightening wheel group frame 604 on each, is provided with below upper straightening wheel group frame 604 corresponding
Lower straightening wheel group frame 606, lower straightening wheel group 607 is provided with lower straightening wheel group frame 606, below lower straightening wheel group frame 606
Vertical regulation supporting plate 608 is provided with, lower straightening wheel group frame 606 is fixed on the vertical top of regulation supporting plate 608.Vertical regulation branch
Fagging 608 is connected by adjusting elevating mechanism 609 vertically with vertical straightening support body 603.
As shown in Figure 7, Figure 8 and Figure 9, reference net chip bonding machine 7 includes welding stand 701 and tram storing blanking mechanism
702, the top of welding stand 701 is provided with welding upper beam slideway 703, welding upper beam is provided with welding upper beam slideway 703
704, the lower section close to welding stand 701 is provided with the welding eccentric stiffener 706 with welding connecting rod 705, eccentric machine is welded
The upper end of welding connecting rod 705 of structure 706 is connected with welding upper beam 704, is fixedly connected with and transformer 707 on welding upper beam 704
The upper electrode holder 708 of connection, is provided with flat Top electrode 709, below upper electrode holder 708 in upper electrode holder 708
Welding underbeam 710 is fixed with welding stand 701, multiple welding elastic top laminates are horizontally arranged with welding underbeam 710
711, the lower electrode holder 712 connected with transformer 707 is provided with the top of welding elastic top laminate 711, on lower electrode holder 712
Bottom electrode 713 is fixed with, the outside of welding stand 701 is provided with alignment machine structure 714.
As shown in Figure 10, Figure 11 and Figure 12, the short wire bond pick 8 include short silk welding stand 81, picked in short wire bond
The both sides of frame 81 are respectively arranged with short wire bond connection mechanism 82, and short wire bond connection mechanism 82 includes short silk storing feed mechanism 83, level
Feed mechanism 84 and vertical feeding welding mechanism 85；Straight feeding mechanism 84 is located at the lower section of short silk storing feed mechanism 83,
Vertical feeding welding mechanism 85 is located at the short inner side of silk storing feed mechanism 83；Short silk storing feed mechanism 83 is included positioned at outside
Short wire bond receiving hopper 831 and the interior slideway supporting plate 832 being sloped downwardly, are provided with and the first cylinder in the top of slideway supporting plate 832
The washboard 835 of 833 the first push rod 834 connection, is provided with the outboard end of washboard 835 and upwarps along 836, washboard 835 is with sliding
Road supporting plate 832 is parallel, and wire feed slideway 837 is formed between slideway supporting plate 832 and washboard 835, is set in the end of wire feed slideway 837
There is short wire bond to connect catch 838.Straight feeding mechanism 84 is included positioned at second cylinder 840 in outside and positioned at second cylinder 840
The inner side of the second push rod 841 two parallel short silk pressure pins 842, Neto silk groove 843 is provided with short silk drawbar 842 and outer
Hold in the palm silk groove 844.Vertical feeding welding mechanism 85 includes the 3rd cylinder 850 being fixed on short silk welding stand 81, in the 3rd gas
The lower section of the 3rd push rod 851 of cylinder 850 is provided with interior upper soldering tip 852 and outside upper soldering tip 853, inside upper soldering tip 852 and outside upper soldering tip
Magnetic patch 854 is provided with 853；On short silk welding stand 81 with it is interior on soldering tip 852 and the correspondence position of outside upper soldering tip 853 be provided with
Lower soldering tip 855.
Benchmark mesh sheet is welded by reference net chip bonding machine 7 first, when welding benchmark mesh sheet, the tram patch being relatively large in diameter
Below Top electrode 709, the elastic top laminate 711 of the lower section of bottom electrode 713 is separate, therefore organizine and latitude on each solder joint
Pressure between silk is almost impartial, in the absence of isolating between organizine and tram or connect virtual state, it is to avoid some solder joint can not connect
Touch, cause the generation of sealing-off or welding wire Burn situation, such pallet net benchmark mesh sheet welding quality is high, and mesh sheet flatness is good；Will
The benchmark mesh sheet being welded draw to short wire bond pick 8 lower section, the short silk of pallet net is under self gravitation effect along slideway supporting plate 832
Slide downward, during the short silk slide downward of pallet net, the washboard 835 above slideway supporting plate inclines along slideway supporting plate 832
Tilted direction is moved laterally, is pushed the overlapping short silk of pallet net to outside, the short silk individual layer of pallet net is laid in slideway supporting plate 832
On；Second push rod 841 of the second cylinder 840 is withdrawn, and when Neto silk groove 843 is reached on the outside of wire feed slideway, short wire bond connects catch
838 open, by the sinciput of the second push rod 841 of the second cylinder 840, and the short silk of pallet net successively falls in Neto silk groove 843 and outer bracket silk
In groove 844, now, short wire bond connects catch 838 and seals wire feed slideway 837；Before second push rod 841 of the second cylinder 840 continues
Top, drives short silk pressure pin 842 that two short silks of pallet net are arrived separately at into interior upper soldering tip 852 and the lower position of outside upper soldering tip 853；Will
3rd push rod 851 of the 3rd cylinder 850 is pushed, and makes interior upper soldering tip 852 and outside upper soldering tip 853 close to Neto silk groove 843 and outer bracket
Silk groove 844, the short silk of pallet net is held by magnetic patch 845, now withdraws the second push rod 841；Pallet net mesh sheet is advanced to specific bit
Postpone, the 3rd push rod 851 of the 3rd cylinder 850 is further pushed, the short silk of pallet net is reached above pallet net mesh sheet, by shelf
Net short wire bond to be connected in pallet net mesh sheet, eventually pass and cut net machine and cut out, pallet net is made, whole welding process uses mechanization
Production, Product jointing quality is high, and flatness is good, and processing efficiency is greatly improved.
As shown in figure 8 and 13, alignment machine structure 714 includes the welding support bar 715 fixed with welding stand 701, in weldering
Connect the upper bearing (metal) of support bar 715 and be connected with welding swing rod 716, welding swing rod 716 lower end is provided with welding rotation cam 717,
Welding swing rod 716 upper end is provided with the first pull bar 718 of welding, in the welding upper end of the first pull bar 718 by welding centering block 719
The second pull bar 720 of welding is connected with, welding the second pull bar 720 rear end, which is provided with welding, claps guide frame 721, and silk is clapped in welding
The lower end of frame 721 is provided with welding bracing frame 722, and welding slideway 723 is provided with welding bracing frame 722, guide frame is clapped in welding
The welding chute 724 of welding slideway matching is provided with 721, be provided with rear end on welding bat guide frame 721 pushes up with welding
The weld cylinder 726 of bar 725.One alignment machine structure is just capable of the bat silk of two kinds of different lengths of complete independently, occupies little space, whole
Individual machinery is compacter.
The medial surface of Neto silk groove 843 and outer bracket silk groove 844 is the inclined inclined-plane in the inside side in upper end, the Neto silk He of groove 843
The lateral surface of outer bracket silk groove 844 is vertical plane, and the outside of upper soldering tip 852 and outside upper soldering tip 853 is respectively arranged with interior lever inside
856 and outer lever 857, the 3rd push rod 851 of the 3rd cylinder 850 is pushed, interior lever 856 and outer lever 857 is inserted respectively
The outside of the short silk of pallet net in Neto silk groove 843 and outer bracket silk groove 844, interior upper soldering tip 852 and outside upper soldering tip 853 are apart from short silk support
The distance of the top of bar 842 is slightly larger than the diameter of the short silk of pallet net, and interior lever 856 and outer lever 857 block Neto silk groove 843 respectively
With the short silk of pallet net in outer bracket silk groove 844, now the second push rod 841 is withdrawn, while short silk pressure pin 842 is dropped back, shelf
Net medial slope of the short silk along Neto silk groove 843 and outer bracket silk groove 844 to move up, depart from the Neto silk He of groove 843 in the short silk of pallet net
During outer bracket silk groove 844, pallet net short silk is held when being almost attached on magnetic patch by magnetic patch, so, as long as the suction of magnetic patch is slightly larger than
The weight of the short silk of pallet net, reduce the distance that the short silk of pallet net is moved up and down, it is to avoid because the short silk of pallet net is moved through
The location deflection occurred in journey, makes welding position more accurate, and product quality is higher.
Transformer 707 is AC-DC transformer, and upper electrode holder 708 and lower electrode holder 712 are conductive copper plate, Top electrode
Seat 708 and lower electrode holder 712 are connected on two electrodes of transformer 707 respectively, it is to avoid before welding due to mesh sheet and lower electricity
The occurrence of causing current distributing when pole is contacted and in welding process, further avoid the waste of the energy.
Elastic top laminate 711 is weld cylinder, and all weld cylinders are by welding airway tube 715 and same welding gas tank
716 connections, lower electrode holder 712 and the welding push rod of weld cylinder are fixed, and further ensure the pressure that each weld cylinder is subject to
It is in the same size, that is to say, that the organizine of each solder joint is consistent with tram pressure, and welding quality is further improved.
The method welded using above-mentioned pallet net welding system is comprised the following steps：
This method comprises the following steps：
The first step, charging
Bobbin is placed on the bobbin bearing 305 of payingoff mechanism 3, the end of wire is sequentially passed through into corresponding separated time
The entrance hole 405 in separated time hole 307, wire inlet mechanism 404 on device 308, the storing directive wheel 407 of the front end of storing swing rod 406, outlet
In mechanism 408, horizontal bar straightening mechanism 5, vertical bar straightening mechanism 6, the wire hole on lower electrode holder 712；And in tram storing blanking
Corresponding wire is placed in mechanism 702 and short silk bucket 831；
Second step, the welding of benchmark mesh sheet
Tram is fallen from tram storing blanking mechanism 702, is fallen above organizine, after alignment machine structure 714 is clapped together, weldering
Connecing eccentric stiffener 706 drives welding upper beam 704 to move down, and Top electrode 709 is pressed in above tram, and welding upper beam 704 continues to move down,
Bottom electrode 713 is connect elastic top laminate 711 by push weld is pressed downward after downward pressure, is deformed while welding elastic top laminate 711
Upward top pressure lower electrode holder 712 afterwards, organizine and tram are compacted between the upper and lower electrodes, and tram and organizine are in junction
Welding；Welding eccentric stiffener 706 is rotated further, and drives welding upper beam 704 to move up by welding connecting rod 705, Top electrode is removed；
3rd step, draws benchmark mesh sheet
Mesh sheet is drawn forward by drawing in the net mechanism
4th step, welds short silk
The short silk of pallet net under self gravitation effect along the slide downward of slideway supporting plate 832, in the short silk slide downward of pallet net
During, the washboard 835 positioned at the top of slideway supporting plate 832 is moved laterally along the incline direction of slideway supporting plate 832, by overlapping goods
The short silk of frame net pushes outside to, the short silk individual layer of pallet net is laid on slideway supporting plate 832；Second push rod 841 of the second cylinder 840
Withdraw, when Neto silk groove 843 reaches wire feed 837 outside of slideway, short wire bond connects catch 838 and opened, by the of the second cylinder 840
The sinciput of two push rod 841, the short silk of pallet net successively falls in Neto silk groove 843 and outer bracket silk groove 844, and now, short wire bond connects catch
838 seal wire feed slideway；Second push rod 841 of the second cylinder 840 continues sinciput, drives short silk pressure pin that two pallet nets are short
Silk arrives separately at interior upper soldering tip 852 and the lower position of outside upper soldering tip 853；3rd push rod 851 of the 3rd cylinder 850 is pushed, made
Interior upper soldering tip 852 and outside upper soldering tip 853 are held close to Neto silk groove 843 and outer bracket silk groove 844, the short silk of pallet net by magnetic patch 854,
Now the second push rod 841 is withdrawn；Pallet net mesh sheet is advanced to after specified location, and the 3rd push rod 851 of the 3rd cylinder 850 enters one
Step is pushed, and the short silk of pallet net is reached above pallet net mesh sheet, the short wire bond of pallet net is connected in pallet net mesh sheet；
5th step, cuts mesh sheet
The need for being set according to pallet net, pallet net is cut into net machine 9 is cut by mesh sheet.
As the improvement of the above method, this method comprises the following steps：
The first step, charging
Bobbin is placed on the bobbin bearing 305 of payingoff mechanism 3, the end of wire is sequentially passed through into corresponding separated time
The entrance hole 405 in separated time hole 307, wire inlet mechanism 404 on device 308, the storing directive wheel 407 of the front end of storing swing rod 406, outlet
In mechanism 408, horizontal bar straightening mechanism 5, vertical bar straightening mechanism 6, the wire hole on lower electrode holder 712；And in tram storing blanking
Corresponding wire is placed in mechanism 702 and short silk bucket 831；
Second step, the welding of benchmark mesh sheet
Tram is fallen from tram storing blanking mechanism 702, is fallen above organizine, after alignment machine structure 714 is clapped together, weldering
Connecing eccentric stiffener 706 drives welding upper beam 704 to move down, and Top electrode 709 is pressed in above tram, and welding upper beam 704 continues to move down,
Bottom electrode 713 is connect elastic top laminate 711 by push weld is pressed downward after downward pressure, is deformed while welding elastic top laminate 711
Upward top pressure lower electrode holder 712 afterwards, organizine and tram are compacted between the upper and lower electrodes, and tram and organizine are in junction
Welding；Welding eccentric stiffener 706 is rotated further, and drives welding upper beam 704 to move up by welding connecting rod 705, Top electrode is removed；
3rd step, draws benchmark mesh sheet
Mesh sheet is drawn forward by drawing in the net mechanism
4th step, welds short silk
The short silk of pallet net under self gravitation effect along the slide downward of slideway supporting plate 832, in the short silk slide downward of pallet net
During, the washboard 835 positioned at the top of slideway supporting plate 832 is moved laterally along the incline direction of slideway supporting plate 832, by overlapping goods
The short silk of frame net pushes outside to, the short silk individual layer of pallet net is laid on slideway supporting plate 832；Second push rod 841 of the second cylinder 840
Withdraw, when Neto silk groove 843 reaches wire feed 837 outside of slideway, short wire bond connects catch 838 and opened, by the of the second cylinder 840
The sinciput of two push rod 841, the short silk of pallet net successively falls in Neto silk groove 843 and outer bracket silk groove 844, and now, short wire bond connects catch
838 seal wire feed slideway；Second push rod 841 of the second cylinder 840 continues sinciput, drives short silk pressure pin that two pallet nets are short
Silk arrives separately at interior upper soldering tip 852 and the lower position of outside upper soldering tip 853；3rd push rod 851 of the 3rd cylinder 850 is pushed, made
Interior lever 856 and outer lever 857 insert the outside of the short silk of pallet net in Neto silk groove 843 and outer bracket silk groove 844, interior upper weldering respectively
First 852 and distance of the outside upper soldering tip 853 apart from the top of short silk pressure pin 842 be slightly larger than the diameter of the short silk of pallet net, the interior He of lever 856
Outer lever 857 blocks the short silk of pallet net in Neto silk groove 843 and outer bracket silk groove 844 respectively, now withdraws the second push rod 841,
While short silk pressure pin is dropped back, medial slope of the short silk of pallet net along Neto silk groove 843 and outer bracket silk groove 844 is moved up, in goods
When the short silk of frame net departs from Neto silk groove 843 and outer bracket silk groove 844, pallet net short silk is inhaled when being almost attached on magnetic patch by magnetic patch 854
Firmly, continue to withdraw the second push rod 841；Pallet net mesh sheet is advanced to after specified location, the 3rd push rod 851 of the 3rd cylinder 850
Further push, the short silk of pallet net is reached above pallet net mesh sheet, the short wire bond of pallet net is connected in pallet net mesh sheet；
5th step, cuts mesh sheet
The need for being set according to pallet net, pallet net is cut into net machine 9 is cut by mesh sheet.
Protection domain of the present utility model is not limited solely to above-described embodiment, as long as structure and the utility model pallet net
Welding system method structure is identical, just falls the scope protected in the utility model.
Claims (5)
1. pallet net welding system, it is characterised in that：Adjusted including electric cabinet, operating desk, payingoff mechanism, welding material storage mechanism, level
Straight mechanism, vertical bar straightening mechanism, reference net chip bonding machine, short wire bond pick and cut net machine；
The payingoff mechanism includes unwrapping wire base, supported rod erecting is provided with above the unwrapping wire base, in the supported rod erecting
On be provided with least two support rails, unwrapping wire connecting rod is provided between two support rails, it is horizontal in the support
At least one pair of bobbin bearing is provided with bar, paying out reel is provided with each pair bobbin bearing, is set on the support rail
There is the unwrapping wire deconcentrator with unwrapping wire separated time hole, the spacing pin of unwrapping wire is provided with paying out reel front and rear sides；
The welding material storage mechanism includes storing base, is provided with the storing base rear into line bracket, in the storing
Line bracket is provided with out in front of base, the inlet wire cantilever tip is provided with wire inlet mechanism, with many on the wire inlet mechanism
Individual horizontally arranged entrance hole, be provided with below the wire inlet mechanism rear end with it is described enter the storing that is flexibly connected of line bracket put
Bar, the quantity of the storing swing rod is equal with the entrance hole, and the position of the storing swing rod is corresponding with the entrance hole, every
The individual storing swing rod front end is provided with storing directive wheel, and outlet mechanism, the institute in both sides are carried in the outlet cantilever tip
State and be provided with the first relative optoelectronic switch on the outside of storing swing rod, in the storing swing rod and enter between line bracket to be provided with swing
Damping mechanism；
The horizontal bar straightening mechanism includes the horizontal straightening fixed support positioned at two ends, in two horizontal straightening fixed supports
Between be provided with the horizontal straightening of at least two bar shapeds spaced apart and fix wheel plate, fix wheel plate in the horizontal straightening
On be provided with multiple horizontal straightening fast pulleys spaced apart, the horizontal straightening fast pulley is fixed along the horizontal straightening
Wheel plate longitudinal direction is arranged, and horizontal straightening activity wheel plate is provided between wheel plate is fixed in adjacent level straightening, in the level
It is provided with horizontal straightening castor on straightening activity wheel plate, the horizontal straightening castor is along horizontal straightening activity wheel plate longitudinal direction side
To arrangement, the horizontal straightening activity wheel plate passes through the horizontal straightening governor motion and level on horizontal straightening fixed support
Straightening fixed support is connected, and the horizontal straightening activity wheel plate can be between wheel plate be fixed in the horizontal straightening along the longitudinal direction
It is mobile；
The vertical bar straightening mechanism includes the vertical straightening support body with front support beam and rear support beam, in the front support beam and
Multiple upper straightening wheel group framves are provided with transverse direction above rear support beam, it is each it is described on be provided with straightening wheel group frame
Wheel group is adjusted, corresponding lower straightening wheel group frame is provided with below straightening wheel group frame on described, on the lower straightening wheel group frame
Lower straightening wheel group is provided with, vertical regulation supporting plate, described lower straightening wheel group are provided with below the lower straightening wheel group frame
Frame be fixed on it is described it is vertical regulation supporting plate above, it is described it is vertical regulation supporting plate by adjust vertically elevating mechanism with it is described
Vertical straightening support body connection；
The reference net chip bonding machine includes welding stand and tram storing blanking mechanism, is provided with above the welding stand
Upper beam slideway is welded, welding upper beam is provided with the welding upper beam slideway, is set in the lower section close to the welding stand
There is the welding eccentric stiffener with welding connecting rod, the welding small end of the welding eccentric stiffener connects with the welding upper beam
Connect, the upper electrode holder connected with transformer is fixedly connected with the welding upper beam, is provided with the upper electrode holder flat
Board-like Top electrode, welding underbeam is fixed with the welding stand below the upper electrode holder, horizontal on the welding underbeam
To multiple welding elastic top laminates are provided with, the bottom electrode connected with transformer is provided with above the welding elastic top laminate
Seat, is fixed with bottom electrode on the lower electrode holder, alignment machine structure is provided with the outside of the welding stand；
The short wire bond picks including short silk welding stand, and being respectively arranged with short wire bond in the both sides of the short silk welding stand connects
Mechanism, described short wire bond connection mechanism includes short silk storing feed mechanism, straight feeding mechanism and vertical feeding welding mechanism；Institute
State straight feeding mechanism to be located at below the short silk storing feed mechanism, the vertical feeding welding mechanism is located at the short silk storage
Expect on the inside of feed mechanism；The short silk storing feed mechanism include positioned at outside short wire bond receiving hopper and interior be sloped downwardly
Slideway supporting plate, is provided with the washboard being connected with the first push rod of the first cylinder, in the washboard above the slideway supporting plate
Outboard end, which is provided with, upwarps edge, and the washboard is parallel with the slideway supporting plate, between the slideway supporting plate and the washboard
Wire feed slideway is formed, the wire feed ways-end is provided with short wire bond and connects catch；The straight feeding mechanism is included positioned at outer
Second cylinder of the side short silk pressure pin parallel with two on the inside of the second push rod of second cylinder, in the short silk drawbar
On be provided with Neto silk groove and outer bracket silk groove；The vertical feeding welding mechanism includes being fixed on the short silk welding stand
3rd cylinder, soldering tip and outside upper soldering tip on interior are provided with below the 3rd push rod of the 3rd cylinder, it is described it is interior on soldering tip
Magnetic patch is provided with outside upper soldering tip；On the short silk welding stand with it is described it is interior on soldering tip and outside upper soldering tip correspondence position set
It is equipped with lower soldering tip.
2. pallet net welding system according to claim 1, it is characterised in that：Described alignment machine structure includes and the weldering
The welding support bar that the frame that picks is fixed, welding swing rod is connected with the welding support bar upper bearing (metal), under the welding swing rod
End is provided with welding rotation cam, and the welding swing rod upper end is provided with the first pull bar of welding, pushed away in the welding first
Pull bar upper end is connected with the second pull bar of welding by welding centering block, and the second push-and-pull rod rear end of the welding, which is provided with welding, to be clapped
Guide frame, claps guide frame lower end in the welding and is provided with welding bracing frame, welding slideway is provided with the welding bracing frame,
The welding chute that welding slideway matching is provided with guide frame is clapped in the welding, is clapped in the welding and is provided with rear end band on guide frame
There is the weld cylinder of welding push rod.
3. pallet net welding system according to claim 1, it is characterised in that：Neto silk groove and outer bracket silk groove it is interior
Side is the inclined inclined-plane in the inside side in upper end, and the lateral surface of Neto silk groove and outer bracket silk groove is vertical plane, it is described it is interior on
Interior lever and outer lever are respectively arranged with the outside of soldering tip and outside upper soldering tip.
4. pallet net welding system according to claim 1, it is characterised in that：The transformer is AC-DC transformation
Device, the upper electrode holder and lower electrode holder are conductive copper plate, and the upper electrode holder and the lower electrode holder are connected on transformer respectively
Two electrodes on.
5. pallet net welding system according to claim 1, it is characterised in that：The elastic top laminate is weld cylinder,
All weld cylinders are connected by welding airway tube with same welding gas tank, described lower electrode holder and the welding gas
The welding push rod of cylinder is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720375019.3U CN206598008U (en) | 2017-04-11 | 2017-04-11 | Pallet net welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720375019.3U CN206598008U (en) | 2017-04-11 | 2017-04-11 | Pallet net welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206598008U true CN206598008U (en) | 2017-10-31 |
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ID=60144098
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720375019.3U Withdrawn - After Issue CN206598008U (en) | 2017-04-11 | 2017-04-11 | Pallet net welding system |
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| CN (1) | CN206598008U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944729A (en) * | 2017-04-11 | 2017-07-14 | 河北骄阳丝网设备有限责任公司 | Pallet net welding system and welding method |
-
2017
- 2017-04-11 CN CN201720375019.3U patent/CN206598008U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944729A (en) * | 2017-04-11 | 2017-07-14 | 河北骄阳丝网设备有限责任公司 | Pallet net welding system and welding method |
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 053600 No.28, Weier Road, East Industrial Park, Anping County, Hengshui City, Hebei Province Patentee after: Hebei Jiaoyang welder Co.,Ltd. Address before: 053600 No.28, Weier Road, East Industrial Park, Anping County, Hengshui City, Hebei Province Patentee before: HEBEI JIAOYANG WIRE MESH MACHINE Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171031 Effective date of abandoning: 20220415 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20171031 Effective date of abandoning: 20220415 |
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| AV01 | Patent right actively abandoned |