Pallet net reference net welding device
Technical field
The utility model belongs to metal net welding device technical field, more particularly to a kind of pallet net benchmark mesh sheet welding dress
Put.
Background technology
In the place such as supermarket, article display, display product needs substantial amounts of pallet net, and the mesh sheet of pallet net is included under being located at
Side the less organizine of diameter, positioned at middle part and be relatively large in diameter tram composition benchmark mesh sheet, in the upper belt of benchmark mesh sheet
Have with the short silk of organizine direction identical, and just have two positioned at the short silk of side.Current woven wire welding machine mainly includes upper
Beam and underbeam, upper soldering tip are fixed on upper beam by flexible stage clip, and upper beam can be moved up and down, and underbeam is consolidated with frame
It is scheduled on together, lower soldering tip is fixed on underbeam, during welding, during upper beam is pushed, the stage clip compression at upper soldering tip rear, both
Certain pressure can be produced, is avoided that soldering tip or lower soldering tip are damaged again so that the pressure on each between soldering tip and lower soldering tip is equal
It is even.Using above-mentioned common welder pallet net benchmark mesh sheet when, there is following defect:First, due in process of production,
Bottom electrode easily weares and teares, and each bottom electrode degree of wear is inconsistent, and the organizine position on the bottom electrode of serious wear is than it
Organizine on his bottom electrode is relatively low, second, during machining, due to being influenceed by machining accuracy, the flatness of underbeam with
And the reason such as each part cumulative errors, cause bottom electrode not on same horizontal plane.So, during Top electrode is pushed,
Because the diameter of tram is big, intensity is also big, it is not easy to bend, and causes the pressure of each solder joint uneven, influences mesh sheet flatness, and
And welding wire burn is easily caused at relatively low organizine.
Utility model content
It is high, easy to use that the technical problems to be solved in the utility model is just to provide a kind of production efficiency height, welding quality
Pallet net reference net welding device.
To solve the above problems, the technical scheme that uses of the utility model pallet net reference net welding device for:Including
Frame, is provided with upper beam slideway above the frame, and upper beam is provided with the upper beam slideway, close to the frame
Lower section is provided with the eccentric stiffener with connecting rod, and the small end of the eccentric stiffener is connected with the upper beam, in the upper beam
On be fixedly connected with the upper electrode holder connected with transformer, flat Top electrode is provided with the upper electrode holder, in institute
State and be fixed with underbeam in the frame below upper electrode holder, multiple elastic top laminates are horizontally arranged with the underbeam, described
The lower electrode holder connected with transformer is provided with above elastic top laminate, bottom electrode is fixed with the lower electrode holder, in institute
State shell outside and be provided with alignment machine structure.
Its additional technical feature is:
The elastic top laminate is cylinder, and all cylinders are connected by airway tube with same gas tank, it is described under
Electrode tip holder is fixed with the ejecting rod of cylinder;
The transformer is AC-DC transformer, and the upper electrode holder and lower electrode holder are conductive copper plate, it is described on
Electrode tip holder and the lower electrode holder are connected on two electrodes of transformer respectively;
4-7 bottom electrodes are provided with each lower electrode holder;
Described Pai Si mechanisms include the support bar fixed with the frame, and pendulum is connected with the support bar upper bearing (metal)
Bar, rotation cam is provided with the swing rod lower end, and the swing rod upper end is provided with the first pull bar, in first push-and-pull
Bar upper end is connected with the second pull bar by centering block, and the second pull bar front end is provided with bat guide frame, in the bat guide frame
Lower end is provided with support frame, and slideway is provided with support frame as described above, and the cunning of slideway matching is provided with the bat guide frame
Groove, the cylinder that front end carries push rod is provided with the bat guide frame.
Pallet net reference net welding device provided by the utility model compared with prior art, with advantages below:
First, due to including frame, upper beam slideway is provided with above the frame, upper beam is provided with the upper beam slideway,
The eccentric stiffener with connecting rod is provided with below the frame, the small end of the eccentric stiffener connects with the upper beam
Connect, the upper electrode holder connected with transformer is fixedly connected with the upper beam, be provided with the upper electrode holder flat
Top electrode, be fixed with underbeam in the frame below the upper electrode holder, multiple elasticity be horizontally arranged with the underbeam
Top pressure body, is provided with the lower electrode holder connected with transformer above the elastic top laminate, fixed on the lower electrode holder
There is bottom electrode, the shell outside is provided with alignment machine structure, the organizine after straightening is placed in the wire hole of lower electrode holder
It is interior;Corresponding tram is fallen above organizine by tram charging mechanism;Tram is clapped neat by the Pai Si mechanisms of frame side;
Eccentric stiffener is rotated, and drives upper beam to move down by connecting rod, Top electrode follows upper beam to be displaced downwardly on the tram above bottom electrode, upper beam
Continue to move down, Top electrode pushes bottom electrode by tram and organizine, elastic top laminate bounces back under the effect of the pressure, organizine and latitude
Silk is compacted between the upper and lower electrodes, completes welding;Eccentric stiffener is rotated further, and drives upper beam to move up by connecting rod,
Top electrode is removed;Under the traction of danish seine mechanism, mesh sheet reach;Repeat to weld, until welding is completed, so, in welding process
In, the tram being relatively large in diameter is attached to below Top electrode, and Top electrode is stiffener plate, tram do not allow it is flexible, below bottom electrode
Elastic top laminate is separate, several one group of bottom electrodes, and every group of bottom electrode is supported by separate elastic top laminate, that is, is used
Situations such as now being bent because of bottom electrode abrasion or organizine, elastic top laminate can be also withstood on corresponding tram below tram, therefore
Pressure on each solder joint between organizine and tram is almost impartial, in the absence of isolating between organizine and tram or connecing virtual state, keeps away
Having exempted from some solder joint can not contact, and cause the generation of sealing-off or welding wire Burn situation, use the pallet net base of above-mentioned welder
Quasi- mesh sheet welding quality is high, and mesh sheet flatness is good;Second, because the elastic top laminate is cylinder, all cylinders pass through
Airway tube is connected with same gas tank, and described lower electrode holder is fixed with the ejecting rod of cylinder, further ensure each cylinder by
The consistent pressure arrived, that is to say, that the organizine of each solder joint is consistent with tram pressure, and welding quality is further improved;Its
Three, because the transformer is AC-DC transformer, the upper electrode holder and lower electrode holder are conductive copper plate, the upper electricity
Electrode seat and the lower electrode holder are connected on two electrodes of transformer respectively, it is to avoid before welding because mesh sheet connects with bottom electrode
The occurrence of causing current distributing when touching and in welding process, further avoid the waste of the energy;Fourth, due to every
4-7 bottom electrodes are provided with the individual lower electrode holder, because the diameter of the organizine of pallet net benchmark mesh sheet is small and adjacent
The distance between organizine is small, is provided with 4-7 bottom electrodes on electrode tip holder in each of the lower, both can guarantee that each organizine and tram connect
The pressure of contact is consistent, and the requirement of space arrangement can be reached again;Fifth, because described Pai Si mechanisms include consolidating with the frame
Fixed support bar, swing rod is connected with the support bar upper bearing (metal), and the swing rod lower end is provided with rotation cam, in the pendulum
Bar upper end is provided with the first pull bar, and the second pull bar is connected with by centering block in the first pull bar upper end, described
Two pull bar front ends are provided with bat guide frame, and the bat guide frame lower end is provided with support frame, cunning is provided with support frame as described above
Road, is provided with the chute of slideway matching on the bat guide frame, and the gas that front end carries push rod is provided with the bat guide frame
Cylinder, the tram length of pallet net benchmark mesh sheet is inconsistent, and by pushing up swing rod in rotation cam, swing rod passes through the first pull bar and
Two pull bars, drive bat guide frame to be moved ahead along slideway, when tram length is longer, the push rod retraction of cylinder, so can be by length
Longer tram claps neat, when tram length is shorter, the push rod ejection of cylinder, equally the shorter tram of length can be clapped into neat,
So, use more facilitates, and simultaneously can just be clapped the tram of two kinds of different lengths by a Ge Paisi mechanisms in welding machine side
Together, the space hold of Liao Paisi mechanisms is saved, amount of parts has been saved, cost is reduced, safeguards and more facilitates.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model pallet net reference net welding device;
Fig. 2 is the structural representation after removal casing;
Fig. 3 is Fig. 2 A-A sectional views;
Fig. 4 is enlarged drawing at B in Fig. 3;
Fig. 5 is the circuit diagram of welding circuit
Fig. 6 is the structural representation of Pai Si mechanisms.
Embodiment
With reference to the accompanying drawings and detailed description to the structure of the utility model pallet net reference net welding device and
Use principle is described in further details.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the structural representation of the utility model pallet net reference net welding device,
The utility model pallet net reference net welding device includes frame 1, the top of frame 1 is provided with upper beam slideway 2, in upper beam
Upper beam 3 is provided with slideway 2, the lower section close to frame 1 is provided with the eccentric stiffener 5 with connecting rod 4, the company of eccentric stiffener 5
The upper end of bar 4 is connected with upper beam 3, the upper electrode holder 7 connected with transformer 6 is fixedly connected with upper beam 3, in upper electrode holder 7
Flat Top electrode 8 is provided with, underbeam 9 is fixed with the frame 1 of the lower section of upper electrode holder 7, is laterally set on underbeam 9
There are multiple elastic top laminates 10, the lower electrode holder 11 connected with transformer 6 is provided with the top of elastic top laminate 10, in bottom electrode
Bottom electrode 12 is fixed with seat 11, the outside of frame 1 is provided with alignment machine structure 13.
In the wire hole that organizine after straightening is placed in lower electrode holder 11;By tram charging mechanism by corresponding latitude
Silk falls above organizine;Tram is clapped neat by the Pai Si mechanisms 13 of the side of frame 1.Eccentric stiffener 5 is rotated, and passes through the band of connecting rod 4
Dynamic upper beam 3 is moved down, and Top electrode 8 follows upper beam 3 to be displaced downwardly on the tram of the top of bottom electrode 12, and upper beam 3 continues to move down, Top electrode 8
Bottom electrode 12 is pushed by tram and organizine, elastic top laminate 10 bounces back under the effect of the pressure, organizine and tram are in Top electrode 8
It is compacted between bottom electrode 12, completes welding;Eccentric stiffener 5 is rotated further, and drives upper beam 3 to move up by connecting rod 4, Top electrode
8 remove;Under the traction of danish seine mechanism, mesh sheet reach;Repeat to weld, until welding is completed.So, in welding process, directly
The larger tram in footpath is attached to the lower section of Top electrode 8, and Top electrode 8 is stiffener plate, and tram does not allow flexible, the bullet of the lower section of bottom electrode 12
Property top pressure body 10 is separate, and several 12 1 groups of bottom electrodes, every group of bottom electrode 12 is supported by separate elastic top laminate 10,
Even if occurring because situations such as bottom electrode is worn and torn or organizine is bent, elastic top laminate 10 can also withstand on corresponding tram under tram
Side, therefore the pressure on each solder joint between organizine and tram is almost impartial, in the absence of isolating between organizine and tram or connect
Virtual state, it is to avoid some solder joint can not be contacted, and caused the generation of sealing-off or welding wire Burn situation, used above-mentioned welder
Pallet net benchmark mesh sheet welding quality is high, and mesh sheet flatness is good.
Elastic top laminate 10 is cylinder, and all cylinders 10 are connected by airway tube 14 with same gas tank 15, lower electrode holder
11 fix with the push rod of cylinder, further ensure the consistent pressure that each cylinder is subject to, that is to say, that the warp of each solder joint
Silk is consistent with tram pressure, and welding quality is further improved.
As shown in figure 5, transformer 6 is AC-DC transformer, upper electrode holder 7 and lower electrode holder 11 are conductive copper plate,
Upper electrode holder 7 and lower electrode holder 11 are connected on two electrodes of transformer respectively, it is to avoid before welding due to mesh sheet and lower electricity
The occurrence of causing current distributing when pole is contacted and in welding process, further avoid the waste of the energy.
4-7 bottom electrodes 12 are provided with electrode tip holder 11 in each of the lower, due to the diameter of the organizine of pallet net benchmark mesh sheet
It is small, and the distance between adjacent organizine is small, is provided with 4-7 bottom electrodes 12 on electrode tip holder 11 in each of the lower, both can guarantee that each
Individual organizine is consistent with the pressure of tram contact point, and the requirement of space arrangement can be reached again.
As shown in fig. 6, Pai Si mechanisms 13 include the support bar 15 fixed with frame 1, it is connected with the upper bearing (metal) of support bar 15
Swing rod 16, rotation cam 17 is provided with the lower end of swing rod 16, and the upper end of swing rod 16 is provided with the first pull bar 18, pushed away first
The upper end of pull bar 18 is connected with the second pull bar 20 by centering block 19, and bat guide frame 21 is provided with the front end of the second pull bar 20,
The lower end for clapping guide frame 21 is provided with support frame 22, and slideway 23 is provided with support frame 22, and the cunning is provided with guide frame 21 is clapped
The chute 24 of road matching, is provided with the cylinder 26 that front end carries push rod 25 on guide frame 21 is clapped.The tram of pallet net benchmark mesh sheet
Length is inconsistent, by pushing up swing rod 16 in rotation cam 17, and swing rod 16 is driven by the first pull bar 18 and the second pull bar 20
Clap guide frame 21 to move ahead along slideway, when tram length is longer, the push rod 25 of cylinder 26 bounces back, so can be by the longer latitude of length
Silk claps neat, and when tram length is shorter, the push rod 25 of cylinder 26 is ejected, and equally the shorter tram of length can be clapped into neat, so,
Using more facilitating, just the tram of two kinds of different lengths can be clapped neat simultaneously by a Ge Paisi mechanisms in welding machine side, section
The space hold of Yue Liaopaisi mechanisms, has saved amount of parts, reduces cost, safeguards and more facilitates.
The method that above-mentioned pallet net reference net welding device is welded comprises the following steps:
This method comprises the following steps:
The first step, charging
In the wire hole that organizine after straightening is placed in lower electrode holder 11;
Second step, tram blanking
Corresponding tram is fallen above organizine by tram charging mechanism;
3rd step, claps silk positioning
Tram is clapped neat by the Pai Si mechanisms 13 of frame side;
4th step, upper beam is integrally pushed
Upper beam 3 is driven to move down by connecting rod 4, Top electrode 8 follows upper beam 3 to be displaced downwardly on the tram of the top of bottom electrode 12, on
Beam 3 continues to move down, and Top electrode 8 pushes bottom electrode 12 by tram and organizine, and elastic top laminate 10 bounces back under the effect of the pressure,
Organizine and tram are compacted between Top electrode 8 and bottom electrode 12, complete welding;
5th step, upper beam is moved up
Eccentric stiffener 5 is rotated further, and drives upper beam 3 to move up by connecting rod 4, Top electrode 8 is removed;
6th step, mesh sheet reach
Under the traction of danish seine mechanism, mesh sheet reach;
7th step, is repeated since second step, until welding is completed.
The utility model pallet net reference net welding device is not only used for welding pallet net benchmark mesh sheet, as long as tram
The mesh sheet that diameter is more than organizine diameter can be welded with above-mentioned welder.Protection domain of the present utility model not only limits to
In above-described embodiment, as long as structure is identical with the utility model pallet net reference net welding device structure, just fall in this practicality
Novel protected scope.