CN206595148U - A kind of multistation ring inductance coil winding machine - Google Patents

A kind of multistation ring inductance coil winding machine Download PDF

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Publication number
CN206595148U
CN206595148U CN201720198028.XU CN201720198028U CN206595148U CN 206595148 U CN206595148 U CN 206595148U CN 201720198028 U CN201720198028 U CN 201720198028U CN 206595148 U CN206595148 U CN 206595148U
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CN
China
Prior art keywords
wire
base
cylinder
frame
magnet ring
Prior art date
Application number
CN201720198028.XU
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Chinese (zh)
Inventor
刘洋
程晓贞
邓刚
成俊芳
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刘双霞
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Application filed by 刘双霞 filed Critical 刘双霞
Priority to CN201720198028.XU priority Critical patent/CN206595148U/en
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Publication of CN206595148U publication Critical patent/CN206595148U/en

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Abstract

The utility model discloses a kind of ring inductance coil winding machine, including frame, vibrating disc, transport mechanism, feed mechanism, working plate, magnet ring clamping mechanism, winding mechanism, latch needle mechanism, coil holder, wire agency and floor installation mechanism, multiple coiling stations are provided with frame, horizontal trip shaft is installed in the middle of the top of frame, transversely the axial both sides of trip shaft are vertically connected with no less than one longitudinal trip shaft, longitudinal trip shaft before and after frame is symmetrical arranged on horizontal trip shaft, the end of trip shaft is connected with a working plate longitudinally in each, overturn before and after horizontal trip shaft control working plate, longitudinal trip shaft control working plate or so upset, one coiling station of each working plate correspondence.The utility model can give a polytype wire of magnet ring coiling, and the automatic function of installing base additional is realized after the completion of multistation coiling, and coiling simultaneously, and automaticity is high, crudy is good, easy to operate.

Description

A kind of multistation ring inductance coil winding machine
Technical field
The utility model is related to automatic magnetic toroid winding machine technical field, more particularly to a kind of multistation ring inductance coiling Machine.
Background technology
At present, electromagnetic assembly is widely used in every field, in various types of electronic product inevitably Commonly using electromagnetic assembly, therefore, the quality and the service life and quality of the electronic product that it makes quality are closely bound up.Magnetic Ring induction coil being more widely applied in electromagnetic assembly, due to magnet ring small volume, its center bore also very little, existing In technology, typically all artificial coiling, the size of small-sized magnet rings is smaller, general using manual operations, i.e., be first cut into electromagnetic wire A section, then magnet ring is fixed with hand or with instrument, then segment electromagnetic wire is wrapped in magnetic by the mode wound by hand On ring, process one or more windings, finally arranged and upper tin etc. complete bead inductance or electronic transformer plus Work.This magnet ring method for winding is extremely inefficient, and cost of labor is high, and because winding displacement is uneven, causes yield rate not high, to winding Enamel-covered wire also easily cause infringement, magnetic toroid winding machine in the market can not also realize the coiling side of full-automatic multistation In formula, and magnet ring can only around a kind of line, and can not mounting seat automatically, floor installation, serious system can only be carried out by artificial The about development of the industry.
Utility model content
To overcome above-mentioned deficiency, the utility model purpose is a kind of multistation ring inductance coil winding machine of design, is controlled to one The individual polytype wire of magnet ring coiling, realizes the automatic function of installing base additional after the completion of multistation coiling, and coiling simultaneously, Automaticity is high, crudy is good, easy to operate.
To achieve the above object, the utility model is adopted the following technical scheme that:
A kind of multistation ring inductance coil winding machine, including frame, vibrating disc, transport mechanism, feed mechanism, working plate, It is provided with magnet ring clamping mechanism, winding mechanism, latch needle mechanism, coil holder, wire agency and floor installation mechanism, the frame many Horizontal trip shaft is installed in the middle of individual coiling station, the top of frame, transversely the axial both sides of trip shaft are vertically connected with not Longitudinal trip shaft before and after less than one longitudinal trip shaft, frame is symmetrical arranged on horizontal trip shaft, longitudinally in each trip shaft End be connected with a working plate, overturn before and after horizontal trip shaft control working plate, longitudinal trip shaft control work Platen or so is overturn, and one coiling station of each working plate correspondence, the top installed in front of working plate has wire restraint bar, The side of the working plate is provided with platen breach, and magnet ring clamping mechanism is installed in platen breach, and vibrating disk is arranged on frame One end, transport mechanism is connected with vibrating disk, and transport mechanism is located at the front portion of frame, and feed mechanism is located at the top of frame, Feed mechanism is connected by the first slide unit with frame, and latch needle mechanism is arranged at the bottom of frame, and positioned at working plate Underface, wire agency is arranged between feed mechanism and magnet ring clamping mechanism, and wire agency passes through the second slide unit and frame phase Connection, winding mechanism is arranged at the front portion of frame, and corresponds setting with working plate, and described floor installation mechanism is set The rear of frame is placed in, described floor installation mechanism includes base barrel, base delivery section, magnet ring drawing section, first base Crimping, second base crimping, the 3rd base crimping, the one or three axle mobile platform, the two or three axle mobile platform and the 3rd Three axle mobile platforms.
Preferably, two magnet ring clamping mechanisms are provided with a working plate, and it is symmetrical above and below on working plate Set, magnet ring clamping mechanism includes coiling clip wheel, the end of a thread tong component, tong guide rail and flexible slide unit, described flexible slide unit There are three, and be circumferentially evenly arranged on working plate, the chute matched with flexible slide unit is provided with working plate, stretch One end of slide unit is connected with slide, and the other end top of flexible slide unit is provided with the first motor, the output shaft of the first motor Coiling clip wheel is installed, treats that coiling magnet ring is clamped in the middle of three coiling clip wheels, and is synchronously revolved with the rotation of coiling clip wheel Turn, tong guide rail is arranged at the outside of three coiling clip wheels, and tong guide rail is the round ring guide being fixed on working plate, and With treating that coiling magnet ring is coaxially disposed, the side of tong guide rail is provided with guide rail breach, and the platen of the guide rail breach and working plate lacks Mouth is correspondingly arranged, and the top of tong guide rail, which is provided with directly over rack, tong guide rail, is coaxially arranged with tong slide unit, and tong is slided Platform is fixedly connected with tong guide rail, and tong slide unit is cirque structure, and the side of tong slide unit is provided with slide unit breach, slide unit breach Position it is corresponding with the position of guide rail breach, three sleeves are arranged with tong slide unit, the outside of sleeve is connected with a cross bar Connect, the bottom of cross bar is provided with movable motor, and the output shaft of movable motor is fixedly connected with mutually to be nibbled with the rack on tong guide rail The gear of conjunction, the end of cross bar is provided with the end of a thread tong component, and described the end of a thread tong component includes the second motor and clamping plate, the The output shaft of two motors is connected with clamping plate by the gear that a pair are meshed, the folding of the second motor control clamping plate.
Preferably, described feed mechanism includes mobile platform, the first cylinder and electromagnet, mobile platform is arranged at magnetic The top of ring binder mechanism, and being be arranged in parallel with horizontal trip shaft, higher than horizontal trip shaft, mobile platform by the first slide unit with Frame is connected, and the lower vertical of mobile platform is connected with multiple first cylinders, a pair of the first cylinder and magnet ring clamping mechanism 1 It should set, straight down, the end of the first cylinder extension rod is provided with the first electromagnet to the first cylinder extension rod.
Preferably, described latch needle mechanism is arranged at the bottom of frame, a pair of latch needle mechanism and magnet ring clamping mechanism 1 It should set, latch needle mechanism includes flexible crochet hook, the second cylinder and telescopic stand, telescopic stand is fixed on the bottom of frame, telescopic stand Top is provided with the second cylinder, and the top of the second cylinder extension rod is provided with flexible crochet hook, and flexible crochet hook, which is located at, treats coiling magnet ring Underface, and with treating that coiling magnet ring is coaxially disposed.
Preferably, described winding mechanism is located at the front side of frame, each coiling station is correspondingly arranged a coil winding machine Structure, winding mechanism includes the 3rd motor, wire winding pole and the 3rd cylinder, and the 3rd motor is fixedly installed on the top of frame, the 3rd electricity The output shaft of machine is set towards magnet ring clamping mechanism, and the 3rd motor output shaft is connected with a vertical wire winding pole, vertical wire winding pole End is provided with horizontally disposed 3rd cylinder, and the extension rod of the 3rd cylinder is towards magnet ring clamping mechanism, the extension of the 3rd cylinder Bar is provided with clamping part, and clamping part is clamped under the drive of the 3rd cylinder and unclamps wire, and vertical wire winding pole passes through the 3rd motor Drive is moved in a circle, and the wire that crochet hook is moved to working plate bottom is caught and around the top of magnet ring clamping mechanism.
Preferably, the wire restraint ring of restricted lead location is coaxially disposed above the flexible crochet hook, wire limit The position of position ring is higher than the extreme lower position that flexible crochet hook is retracted to, and is moved in a circle the lowest order run to less than wire winding pole Put, wire restraint ring is fixedly connected by a vertical bar with the bottom of frame.
Preferably, described coil holder, which is located on the top of frame, the coil holder, is provided with three kinds of different types of wires, Wire Wheel is provided with coil holder, wire enters wire agency by Wire Wheel, and described wire agency is arranged at the top of frame, The position of wire agency is less than feed mechanism higher than winding mechanism, and wire agency includes wiring duct box, thread-changing box, bracing wire slide unit, drawing Wire clamp component, the 7th cylinder and the 8th cylinder, three kinds of differences that wiring duct box is located on the top of horizontal trip shaft, the coil holder are led Line is passed from wiring duct box, and the bottom of wiring duct box is provided with the 7th cylinder for clamping wire, and the extension rod of the 7th cylinder is erected Straight upward, the baffle plate in promotion wiring duct box, which clamps to be provided with front of wire, the wiring duct box on thread-changing box, thread-changing box upwards, to be opened There are three wire guides stretched out for wire, the side of thread-changing box is connected with the 8th cylinder, and thread-changing box is made in the promotion of the 8th cylinder Realized under and pneumatic scissors be fixedly installed on front side of thread-changing, the thread-changing box, bracing wire slide unit be arranged in parallel with horizontal trip shaft, And be connected by the second slide unit with frame, the lower vertical of bracing wire slide unit is provided with bracing wire clip assembly, and bracing wire clip assembly includes the One fixture block, the second fixture block and the 4th cylinder, straight down, the end of the 4th cylinder extension rod is provided with the extension rod of the 4th cylinder The first fixture block and the second fixture block for clamping wire, the first fixture block are fixed on the top of the 4th cylinder extension rod, the second fixture block It is fixedly connected with the 4th cylinder.
Stretched preferably, the rear portion of the bracing wire clip assembly is provided with to be pushed to for the wire for pulling out bracing wire clip assembly The push away line component of contracting crochet hook side, the push away line component includes the 9th cylinder and push pedal, and the extension rod of the 9th cylinder is towards wire Set, push pedal is connected with the extension rod of the 9th cylinder.
Preferably, described base barrel is located at the side of frame, base delivery section is connected with base barrel, first Triaxial movement platform is located at the upper side of base delivery section, and is fixedly connected with frame, the one of the one or three axle mobile platform Side and working plate, which are corresponded, is provided with multiple first base crimpings, and the top of first base crimping is provided with scalable Magnet ring drawing section, the two or three axle mobile platform is located at the lower section of the one or three axle mobile platform, and is fixedly connected with frame, second The sides of three axle mobile platforms corresponds with working plate and is provided with multiple second base crimpings, second base crimping with It is correspondingly arranged above and below first base crimping, the three or three axle mobile platform is located at the bottom of base delivery section, the movement of the three or three axle The top of platform corresponds with working plate and is provided with the 3rd base crimping;
Described base delivery section includes and is provided with corresponding bottom on two conveyer belts be arrangeding in parallel, every transmission belt Seat fixture block, base enters between two transmission belts after being spread out of from base barrel, and base fixture block clamps base, is sent to base Crimping carries out base clamping;
Described first base crimping is located at the side of frame, and corresponds setting, first base with working plate Crimping includes clamp, the 5th cylinder and grip block, and the front portion of clamp is provided with the 5th cylinder of three levels, the 5th gas It is separately provided for clamping the grip block straight down of wire on cylinder extension rod, magnet ring drawing section is located at the upper of clamp Side, and be arranged in parallel with clamp, magnet ring drawing section includes horizontal extension plate, and one end of horizontal extension plate is connected with clamp, The other end is provided with the 4th motor, and the bottom of the 4th motor is provided with electromagnet, the rotation of the 4th motor belt motor motor magnet;
Second base crimping is located at the underface of first base crimping, second base crimping and first base clamp The structure in portion is identical, the grip block of second base crimping straight up, after the magnet ring that magnet ring drawing section completes coiling is drawn, First base crimping and second base crimping cooperate, and clamp the wire on magnet ring periphery, are moved in the first and second three axles Under the drive of moving platform, the top of base is moved to;
3rd base clamp portion is located at the lower section of second base crimping, bottom and the three or three axle of the 3rd base crimping Mobile platform is connected, and the 3rd base crimping includes cylinder and grip block, and the grip block is from two conveyer belt center verticals Pass upwards, the grip block can capture the end of a thread that first base crimping and second base crimping are clamped, the three or three Under the drive of axle mobile platform, the top of base is moved to, coiling magnet ring is installed on base, the three or three axle mobile platform band Dynamic grip block is by the stitch of wire coiling to base.
Preferably, the bottom surface side of the working plate, which is provided with, dials line device, described line device of dialling includes the 5th electricity Machine and group line bar, one end for dialling line bar are connected with the 5th motor, and the other end is provided with two clamp blocks, dial line bar in the 5th motor Drive under move in a circle, the complete wire one end of coiling is moved at the end of a thread tong of working plate bottom surface, by the end of a thread tong By conductor clamping.
By above-mentioned setting, multistation ring inductance coil winding machine of the present utility model has the advantages that:
1st, the utility model can realize the Full-automatic coiling and mounting seat to magnet ring by control system control;
2nd, coiling and base clamping while multigroup multistation magnet ring can be once carried out, is carried out while magnet ring coiling Base clamping, it is more efficient;
3rd, can on a magnet ring three kinds of different types of wires of coiling, coiling type is more various.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of preceding apparent direction of the present utility model;
Fig. 2 is the dimensional structure diagram of apparent direction after Fig. 1;
Fig. 3 is the partial enlarged drawing at A in Fig. 1;
Fig. 4 is the partial enlarged drawing of wire agency 10 in Fig. 3;
Fig. 5 is the positive partial enlarged drawing of Fig. 1 middle magnetic rings clamping mechanism 6;
Fig. 6 is the partial enlarged drawing of the reverse side of Fig. 5 middle magnetic rings clamping mechanism 6;
Fig. 7 is the partial enlarged drawing of latch needle mechanism 8 in Fig. 1;
Fig. 8 is the partial enlarged drawing of winding mechanism 7 in Fig. 1;
Fig. 9 is the partial enlarged drawing of base installing mechanism 11 in Fig. 2.
Embodiment
A kind of multistation ring inductance coil winding machine as shown in Figures 1 to 9, including frame 1, vibrating disk 2, transport mechanism 3, Feed mechanism 4, working plate 5, magnet ring clamping mechanism 6, winding mechanism 7, latch needle mechanism 8, coil holder 9, wire agency 10 and base It is provided with installing mechanism 11, frame 1 in the middle of multiple coiling stations, the top of frame 1 and horizontal trip shaft 12 is installed, transversely The axial both sides of trip shaft 12 are vertically connected with no less than one longitudinal trip shaft 13, longitudinal trip shaft 13 of frame front and rear sides It is symmetrical arranged on horizontal trip shaft 12, the end of trip shaft 13 is connected with a working plate 5 longitudinally in each, longitudinal direction upset The control working plate 5 or so of axle 13 is overturn, one coiling station of each correspondence of working plate 5, is pacified on front side of the top of working plate 5 Equipped with wire restraint bar 14, the side of working plate 5 is provided with platen breach, and magnet ring clamping mechanism 6 is installed in platen breach, shaken Moving plate 2 is arranged on one end of frame 1, and transport mechanism 3 is connected with vibrating disk 2, is correspondingly arranged in transport mechanism 3 with coiling station There are multiple magnet ring fixtures 15, transport mechanism 3 is located at the front portion of frame 1, and feed mechanism 4 is located at the top of frame 1, feed mechanism 4 It is connected by the first slide unit 16 with frame 1, latch needle mechanism 8 is arranged at the bottom of frame 1, and positioned at working plate 5 just Lower section, wire agency 10 is arranged between feed mechanism 4 and magnet ring clamping mechanism 6, wire agency 10 by the second slide unit 17 with Frame 1 is connected, and winding mechanism 7 is arranged at the front portion of frame 1, and corresponds setting, floor installation machine with working plate 5 Structure 11 is arranged at the rear portion of frame 1.
Feed mechanism 4 is located at the top of frame 1, and feed mechanism 4 includes mobile platform 41, the first cylinder 42 and the first electromagnetism Iron 43, mobile platform 41 is arranged at the top of magnet ring clamping mechanism 6, and is be arranged in parallel with horizontal trip shaft 12, is turned over higher than horizontal Rotating shaft 12, mobile platform 41 is connected by the first slide unit 16 with frame 1, and the lower vertical of mobile platform 41 is connected with multiple One cylinder 42, the first cylinder 42 is corresponded with magnet ring clamping mechanism 6 and set, the extension rod of the first cylinder 42 straight down, the The end of the extension rod of one cylinder 42 is provided with the first electromagnet 43.
Magnet ring clamping mechanism 6 includes coiling clip wheel 61, the end of a thread tong component 62, tong guide rail 63 and flexible slide unit 64, one Two magnet ring clamping mechanisms 6 are provided with individual working plate 5, and on the setting symmetrical above and below of working plate 5, flexible slide unit 64 has Three, and be circumferentially evenly arranged on working plate 5, the chute matched with flexible slide unit 64 is provided with working plate 5, is stretched One end of contracting slide unit 64 is connected with slide, and the other end top of flexible slide unit 64 is provided with the first motor 65, the first motor 65 output shaft is provided with coiling clip wheel 61, treats that coiling magnet ring 100 is clamped in the middle of three coiling clip wheels 61, and with winding clamp The rotation of wheel 61 and synchronous rotary, tong guide rail 63 are arranged at the outside of three coiling clip wheels 61, and tong guide rail 63 is is fixed on Round ring guide on working plate 5, and with treating that coiling magnet ring 100 is coaxially disposed, the side of tong guide rail 63 is provided with guide rail and lacked Mouthful, the platen breach of the guide rail breach and working plate 5 is correspondingly arranged, and the top of tong guide rail 63 is provided with rack, and tong is led The surface of rail 63 is coaxially arranged with tong slide unit 64, and tong slide unit 64 is fixedly connected with tong guide rail 63, and tong slide unit 64 is Cirque structure, the side of tong slide unit 64 is provided with slide unit breach, and the position of slide unit breach is corresponding with the position of guide rail breach, Three sleeves 66 are arranged with tong slide unit 64, the outside of sleeve 66 is connected with a cross bar 67, and the bottom of cross bar 67 is provided with Movable motor 68, the output shaft of movable motor 68 is fixedly connected with the gear being meshed with the rack on tong guide rail, cross bar 67 End be provided with the end of a thread tong component 62, the end of a thread tong component 62 includes the second motor 691 and clamping plate 692, the second motor 691 Output shaft be connected with clamping plate 692 by the gear that a pair are meshed, the second motor 691 control clamping plate 692 folding.Work The bottom surface side of platen 5, which is provided with, dials line device 18, and dialling line device 18 includes the 5th motor 181 and dial line bar 182, dials line bar 182 One end be connected with the 5th motor 181, the other end is provided with two clamp blocks 184, dial line bar 182 the 5th motor 181 band Move in a circle, the complete wire one end of coiling is moved at the end of a thread tong component 62 of the bottom surface of working plate 5, by thread end clamp under dynamic Hand component 62 is by conductor clamping.
Latch needle mechanism 8 is arranged at the bottom of frame 1, and latch needle mechanism 8 is corresponded with magnet ring clamping mechanism 6 and set, crochet hook Mechanism 8 includes flexible crochet hook 81, the second cylinder 82 and telescopic stand 83, and telescopic stand 83 is fixed on the bottom of frame 1, telescopic stand 83 Top is provided with the second cylinder 82, and the top of the extension rod of the second cylinder 82 is provided with flexible crochet hook 81, and flexible crochet hook 81, which is located at, to be treated The underface of coiling magnet ring 100, and with treating that coiling magnet ring 100 is coaxially disposed.
Winding mechanism 7 is located at the front side of frame 1, and each coiling station is correspondingly arranged a winding mechanism 7, winding mechanism 7 Including the 3rd motor 71, the cylinder 73 of wire winding pole 72 and the 3rd, the 3rd motor 71 is fixedly installed on the top of frame 1, the 3rd motor 71 output shaft is set towards magnet ring clamping mechanism 6, and the output shaft of the 3rd motor 71 is connected with a vertical wire winding pole 72, vertical coiling The end of bar 72 is provided with horizontally disposed 3rd cylinder 73, the extension rod of the 3rd cylinder 73 towards the clamping mechanism 6 of magnet ring 100, The extension rod of 3rd cylinder 73 is provided with clamping part 74, and clamping part 74 is clamped under the drive of the 3rd cylinder 73 and unclamps wire, Vertical wire winding pole 72 is driven by the 3rd motor 71 to be moved in a circle, and the wire that crochet hook 81 is moved to the bottom of working plate 5 is caught And around the top of magnet ring clamping mechanism 6.
It will not be shifted for wire after ensureing in the case where latch needle mechanism 8 hooks wire, it is same in the top of flexible crochet hook 81 Axle sets the wire restraint ring 84 of restricted lead location, and the position of wire restraint ring 84 is higher than flexible crochet hook 81 and is retracted to most Lower position, and being moved in a circle the extreme lower position run to less than wire winding pole 72, wire restraint ring 84 by a vertical bar 85 with The bottom of frame 1 is fixedly connected.
Coil holder 9, which is located on the top of frame 1, coil holder 9, to be provided with Wire Wheel 91, the coil holder 9 of the present embodiment and can set Three kinds of different wires, wire enters wire agency 10 by Wire Wheel 91, and wire agency 10 is arranged at the top of frame 1, sent The position of line mechanism 10 higher than winding mechanism 7 be less than feed mechanism 4, wire agency 10 include wiring duct box 101, bracing wire slide unit 102, Thread-changing box 108, bracing wire clip assembly 104, the 7th cylinder 105 and the 8th cylinder 109, wiring duct box 101 are located at horizontal trip shaft 12 Three kinds of different conductors on top, coil holder 9 are passed from wiring duct box 101, and the bottom of wiring duct box 101 is provided with for clamping wire The 7th cylinder 105, the extension rod of the 7th cylinder 105 straight up, promote wiring duct box 101 in baffle plate clamp wire upwards, The front of wiring duct box 101, which is provided with, is provided with three wire guides stretched out for wire, thread-changing box on thread-changing box 108, thread-changing box 108 108 side is connected with the 8th cylinder 109, and thread-changing box 108 realizes thread-changing, thread-changing box under the impetus of the 8th cylinder 109 108 front side is fixedly installed pneumatic scissors 105, and bracing wire slide unit 102 be arranged in parallel with horizontal trip shaft 12, and is slided by second Platform 17 is connected with frame 1, and the lower vertical of bracing wire slide unit 102 is provided with bracing wire clip assembly 104, and bracing wire clip assembly 104 includes the One fixture block 106, the second fixture block 107 and the 4th cylinder 103, straight down, the 4th cylinder 103 prolongs the extension rod of the 4th cylinder 103 The end of stock is provided with the first fixture block 106 and the second fixture block 107 for clamping wire, and the first fixture block 106 is fixed on the 4th The top of the extension rod of cylinder 103, the second fixture block 107 is fixedly connected with the 4th cylinder 103.
After bracing wire clip assembly 104 in the present embodiment pulls out wire from thread-changing box 108, because flexible crochet hook 81 rises Afterwards, wire also has a certain distance away from flexible crochet hook 81, and flexible crochet hook 81 can not directly hook wire, it is therefore desirable to by wire Push, therefore be provided with the rear portion of bracing wire clip assembly 104 for bracing wire clip assembly 104 to be pulled out to the direction of flexible crochet hook 81 Wire be pushed to the push away line component of the flexible side of crochet hook 81, push away line component includes the 9th cylinder 1042 and push pedal 1043, the 9th The extension rod of cylinder 1042 is set towards wire, and push pedal 1043 is connected with the extension rod of the 9th cylinder 1042.
Floor installation mechanism 11 includes base barrel 111, base delivery section 112, magnet ring drawing section 113, first base folder Line portion 114, second base crimping 115, the 3rd base crimping 116, the one or three axle mobile platform 117, the movement of the two or three axle The axle mobile platform 119 of platform 118 and the 3rd 3, base barrel 111 is located at the side of frame 1, base delivery section 112 and base material Cylinder 111 is connected, and the one or three axle mobile platform 117 is located at the upper side of base delivery section 112, and fixes company with frame 1 Connect, the side of the one or three axle mobile platform 117 is corresponded with working plate 5 is provided with multiple first base crimpings 114, the The top of one base crimping 114 is provided with the telescopic axle mobile platform 118 of magnet ring drawing section the 113, the 2nd 3 positioned at first The lower section of three axle mobile platforms 117, and be fixedly connected with frame 1, side and the working plate 5 of the two or three axle mobile platform 118 One-to-one corresponding is provided with multiple second base crimpings 115, and second base crimping 115 is with first base crimping about 114 It is correspondingly arranged, the three or three axle mobile platform 119 is located at the bottom of base delivery section 112, the top of the three or three axle mobile platform 119 Corresponded with working plate 5 and be provided with the 3rd base crimping 116.
Base delivery section 112 include be provided with two conveyer belts 1121 for be arrangeding in parallel, every transmission belt 1121 it is many Individual corresponding base fixture block 1123, base enters between two transmission belts 1121 after being spread out of from base barrel 111, base pinch Block 1123 clamps base, is sent to base crimping and carries out base clamping.
First base crimping 114 is located at the side of frame 1, and corresponds setting, first base folder with working plate 5 Line portion 114 includes clamp 1141, the 5th cylinder 1142 and grip block 1143, and the front portion of clamp 1141 is provided with three levels The 5th cylinder 1142, be separately provided for clamping the grip block straight down of wire on the extension rod of the 5th cylinder 1142 1143, the top of clamp 1141 is provided with magnet ring drawing section 113, and magnet ring drawing section 113 includes horizontal extension plate 1131, level Expansion plate 1131 is be arranged in parallel with clamp 1141, and one end of horizontal extension plate 1131 is connected with clamp 1141, and the other end is set The 4th motor 1132 is equipped with, the bottom of the 4th motor 1132 is provided with electromagnet 1133, and the 4th motor 1132 can control electromagnetism Iron 1133 rotates.
Second base crimping 115 is located at the underface of first base crimping 114, second base crimping 115 and the The structure of one base crimping 114 is identical, the grip block 1153 of second base crimping 115 straight up, magnet ring drawing section 113 After the magnet ring 100 that coiling is completed is drawn, first base crimping 114 and second base crimping 115 cooperate, and clamp magnetic The wire on the periphery of ring 100, under the drive of the one or three axle mobile platform 117 and the two or three axle mobile platform 118, is moved to base Top.
3rd base crimping 116 is located at the lower section of second base crimping 115, the bottom of the 3rd base crimping 116 It is connected with the three or three axle mobile platform 119, the 3rd base crimping 116 is corresponded with base to be set, the 3rd base clamp Portion 116 includes the 6th cylinder 1161 and grip block 1162, and straight up, grip block 1162 has six groups to grip block 1162, right respectively Answer six the end of a thread of magnet ring 100, the grip block 1162 is located at the both sides of base respectively, and from two conveyer belt center verticals Pass upwards, the grip block 1162 can capture the line that first base crimping 114 and second base crimping 115 are clamped Head, under the drive of the three or three axle mobile platform 119, moves to the top of base, coiling magnet ring 100 is installed on base, Three or three axle mobile platform 119 drives grip block 1162 by the stitch of wire coiling to base.
Specific work process is as follows:Treat that coiling magnet ring 100 is positioned in vibrating disk 2, magnet ring fixture 15 is clamped from vibrating disk 2 Magnet ring 100 is sent to the position corresponding with coiling station by the magnet ring 100 transported out, transport mechanism 3, and mobile platform 41 exists Under the drive of first slide unit 16, the top for treating coiling magnet ring 100 is moved to, the extension rod of the first cylinder 42 drives the first electromagnet 43 are moved downwardly to the top of magnet ring 100, and the first electromagnet 43 is powered, magnet ring 100 is held, and the extension rod of the first cylinder 42 is received Contracting, and under the drive of the first slide unit 16, the top of magnet ring clamping mechanism 6 is run to, magnet ring 100 is put into magnetic by the first cylinder 42 In ring binder mechanism 6, the first electromagnet 43 is powered off, and feed mechanism 4 returns to home position, and magnet ring clamping mechanism 6 carries out next step Work.Three kinds of different wires are provided with the coil holder 9 of the present embodiment, wire enters wire agency under the guiding of Wire Wheel 91 In 10 wiring duct box 101, and stretch out a part of from three wire guides of thread-changing box 108, now the 7th gas in wiring duct box 101 Cylinder 105 is in contraction state, and according to the wire type for wanting coiling, thread-changing box 108, will be stand-by under the push of the 8th cylinder 109 To wire be pushed to the relative position of bracing wire clip assembly, bracing wire clip assembly 104 is clamped after wire, in bracing wire slide unit 102 Under drive, the 7th cylinder 105 wire moved in the surface of magnet ring 100, wiring duct box 101 rises, and compresses wire, prevents from leading Line is released, after the end of a thread tong component 62 on the top of magnet ring clamping mechanism 6 clamps wire, and pneumatic scissors 105 cut wire, now The setting in motion of latch needle mechanism 8, flexible crochet hook 81 rises under the drive of the second cylinder 82, when flexible crochet hook 81 rises to peak During place, the push away line component 1041 of the rear side of bracing wire clip assembly 104 works, and the 9th cylinder 1042 promotes push pedal 1043, and push pedal 1043 will Wire is pushed at the position of flexible crochet hook 81, and flexible crochet hook 81, which is caught on, drops to the bottom of magnet ring 100, bracing wire slide unit after wire 102 return back to original operating position, are that the work of winding mechanism 7 allows open position, now the setting in motion of winding mechanism 7, the 3rd electricity Machine 71 drives wire winding pole 72 to move in a circle, and shown in comparison diagram 5, wire winding pole 72 does counterclockwise movement, and wire winding pole 72 is moved to When at lead location, the clamping part of the 3rd cylinder 73 clamps wire, under the drive of wire winding pole 72, moves wire to magnet ring 100 top, due to the effect of wire restraint bar 14 on front side of the top of working plate 5, wire now with the phase level of magnet ring 100, Flexible crochet hook 81 rises, and catches on wire downwards, and the clamping part of the 3rd cylinder 73 decontrols wire, is now completed on magnet ring 100 The coiling of one circle wire, now magnet ring 100 is on magnet ring clamping mechanism 6 in the presence of three coiling clip wheels 61, and rotation one is led The distance of linear diameter, is that space is got out of the way in the coiling of next circle wire, repeats said process, until coiling completes to refer on magnet ring 100 The fixed wire number of turns.After a kind of wire coiling completes the number of turns of setting, the crochet hook 81 that now stretches moves wire other end to magnetic The bottom of ring 100, the line device 18 of dialling of the bottom surface side of working plate 5 starts, and dials line bar 182 and is done under the drive of the 5th motor 181 Circular motion, wire is pushed at the end of a thread tong component 62 of the bottom surface of magnet ring clamping mechanism 6, and the end of a thread tong component 62 starts will Wire is clamped, and three coiling clip wheels 61 and the end of a thread tong component 62 are moved, and is that space is got out of the way in the coiling of next wire, and now A kind of coiling work of wire is completed.The present embodiment can on a magnet ring 100 three kinds of different wires of coiling, when need around When making second of wire, the 7th cylinder 105 in wiring duct box 101, which declines, unclamps wire, and the 8th cylinder 109 promotes thread-changing box 108 Motion, another wire is pushed to the corresponding position of bracing wire clip assembly 104, bracing wire clip assembly 104 is led from thread-changing box 108 Pull out another wire in string holes, repeat above-mentioned winding process can, it is necessary to during the third wire of coiling, the 8th cylinder 109 after It is continuous to promote thread-changing box 108 to carry out thread-changing, then carry out follow-up coiling work.
After the completion of the coiling of magnet ring 100, the horizontal setting in motion of trip shaft 12 drives upset before and after working plate 5, now carried The working plate 5 of coiling magnet ring 100 has been turned to the rear portion of frame 1, and the working plate 5 at the rear portion of frame 1 is turned to frame 1 Front portion, and carry out once inside out in the presence of longitudinal trip shaft 13, be that the coiling of next magnet ring 100 gets out working position Put.The working plate 5 at the rear portion of frame 1 is now turned in the presence of longitudinal trip shaft 13, coiling magnet ring 100 is turned to Above working plate 5.
Base enters between two transmission belts 1121 after being spread out of from base barrel 111, and base fixture block 1123 is by base pinch Firmly, it is sent to base crimping and carries out base clamping, drive of the first base crimping 114 in the one or three axle mobile platform 117 Lower to be moved to coiling magnet ring 100, when running to the front of coiling magnet ring 100, electromagnet is sent to coiling by horizontal forward stretching The top of magnet ring 100, three the 5th cylinders drive grip block, clamp three wire heads on the top of working plate 5, working plate 5 The end of a thread tong component 62 on top unclamps wire;Second base crimping 115 under the drive of the two or three axle mobile platform 118, To the moved beneath of coiling magnet ring 100, when running to the lower section of coiling magnet ring 100, the grip block of second base crimping 115 Bring into operation, clamp three wire heads of the lower section of working plate 5, the end of a thread tong component 62 of the bottom of working plate 5 unclamps wire, The electromagnet of the Suction cup assembly of magnet ring 100 is powered, and coiling magnet ring 100 is held, and in the one or three axle mobile platform 117 and the 2nd 3 In the presence of axle mobile platform 118, moved to base, when coiling magnet ring 100 is moved to the surface of base, the three or three axle is moved Moving platform 119 drives the 3rd motion upwards of base crimping 116, and six groups of grip blocks of the three or three axle mobile platform 119 are pressed from both sides respectively Firmly three the end of a thread of three the end of a thread of first base crimping 114 and second base crimping 115, first base crimping 114 The end of a thread is unclamped with second base crimping 115, coiling magnet ring 100 is under the clamping of the 3rd base crimping 116, and the three or three axle is moved Moving platform 119 is moved down, and coiling magnet ring 100 is arranged on base, and the three or three axle mobile platform 119 drives six conductors head Continue to move down, six conductors are moved to the bottom of base, now three axle mobile platforms drive six conductors in base Moved in a circle on stitch, and then wire head is wound on base stitch, so as to complete the clamping work of coiling magnet ring 100.
The above-mentioned course of work is once the complete coiling of magnet ring 100 and the base clamping course of work, it is necessary to which coiling is multiple During magnet ring 100, the above-mentioned course of work is constantly repeated, you can the greater number of coiling of magnet ring 100 work is completed, when base clamping machine When structure carries out the work of base clamping at the rear of frame 1, the anterior coiling of magnet ring 100 work of frame 1 is still being carried out, due to magnet ring 100 coilings and floor installation are carried out respectively, therefore substantially increase operating efficiency, and the utility model has eight coiling stations With eight clamping stations of magnet ring 100, therefore the utility model can once complete coiling and the base clamping work of eight magnet rings 100 Make, yield is greatly promoted.
Above-described is only that the known general knowledge such as concrete structure and characteristic is herein in embodiment of the present utility model, scheme Excessive description is not made.It should be pointed out that for those skilled in the art, not departing from the premise of the utility model structure Under, various modifications and improvements can be made, these should also be considered as protection domain of the present utility model, and these are all without influence Effect and practical applicability that the utility model is implemented.This application claims protection domain should be with the content of its claim It is defined, embodiment in specification etc. records the content that can be used for explaining claim.

Claims (10)

1. a kind of multistation ring inductance coil winding machine, it is characterised in that:Including frame, vibrating disc, transport mechanism, feed mechanism, Working plate, magnet ring clamping mechanism, winding mechanism, latch needle mechanism, coil holder, wire agency and floor installation mechanism, the frame On be provided with the middle of multiple coiling stations, the top of frame horizontal trip shaft be installed, transversely the axial both sides of trip shaft are hung down The direct-connected longitudinal trip shaft being connected to before and after no less than one longitudinal trip shaft, frame is symmetrical arranged on horizontal trip shaft, each The end of longitudinal trip shaft is connected with a working plate, is overturn before and after horizontal trip shaft control working plate, longitudinal direction upset Axle control working plate or so upset, one coiling station of each working plate correspondence, the top installed in front of working plate has Wire restraint bar, the side of the working plate is provided with platen breach, and magnet ring clamping mechanism is installed in platen breach, vibrating disk Installed in one end of frame, transport mechanism is connected with vibrating disk, and transport mechanism is located at the front portion of frame, and feed mechanism is located at machine The top of frame, feed mechanism is connected by the first slide unit with frame, and latch needle mechanism is arranged at the bottom of frame, and positioned at work Make the underface of platen, wire agency is arranged between feed mechanism and magnet ring clamping mechanism, and wire agency passes through the second slide unit It is connected with frame, winding mechanism is arranged at the front portion of frame, and corresponds setting, described base peace with working plate Mounting mechanism is arranged at the rear of frame, described floor installation mechanism include base barrel, base delivery section, magnet ring drawing section, First base crimping, second base crimping, the 3rd base crimping, the one or three axle mobile platform, the movement of the two or three axle are flat Platform and the three or three axle mobile platform.
2. a kind of multistation ring inductance coil winding machine according to claim 1, it is characterised in that:Set on one working plate Two magnet ring clamping mechanisms are equipped with, and on working plate setting symmetrical above and below, magnet ring clamping mechanism includes coiling clip wheel, the end of a thread Tong component, tong guide rail and flexible slide unit, described flexible slide unit have three, and the circumferentially uniform cloth on working plate Put, the chute matched with flexible slide unit is provided with working plate, one end of flexible slide unit is connected with slide, stretch slide unit Other end top the first motor is installed, the output shaft of the first motor is provided with coiling clip wheel, treats that coiling magnet ring is clamped in three In the middle of individual coiling clip wheel, and with coiling clip wheel rotation and synchronous rotary, tong guide rail is arranged at the outer of three coiling clip wheels Side, tong guide rail is the round ring guide being fixed on working plate, and with treating that coiling magnet ring is coaxially disposed, the one of tong guide rail Side is provided with guide rail breach, and the platen breach of the guide rail breach and working plate is correspondingly arranged, and the top of tong guide rail installs with teeth Tong slide unit is coaxially arranged with directly over bar, tong guide rail, tong slide unit is fixedly connected with tong guide rail, tong slide unit is circle Loop configuration, the side of tong slide unit is provided with slide unit breach, and the position of slide unit breach is corresponding with the position of guide rail breach, tong Three sleeves are arranged with slide unit, the outside of sleeve is connected with a cross bar, the bottom of cross bar is provided with movable motor, walking electricity The output shaft of machine is fixedly connected with the gear being meshed with the rack on tong guide rail, and the end of cross bar is provided with the end of a thread tong group Part, described the end of a thread tong component includes the second motor and clamping plate, and the output shaft and clamping plate of the second motor are meshed by a pair Gear be connected, the folding of the second motor control clamping plate.
3. a kind of multistation ring inductance coil winding machine according to claim 2, it is characterised in that:Described feed mechanism bag Mobile platform, the first cylinder and electromagnet are included, mobile platform is arranged at the top of magnet ring clamping mechanism, and flat with horizontal trip shaft Row is set, and higher than horizontal trip shaft, mobile platform is connected by the first slide unit with frame, the lower vertical connection of mobile platform Have multiple first cylinders, the first cylinder is corresponded with magnet ring clamping mechanism and set, the first cylinder extension rod straight down, first The end of cylinder extension rod is provided with the first electromagnet.
4. a kind of multistation ring inductance coil winding machine according to claim 3, it is characterised in that:Described latch needle mechanism is set The bottom of frame is placed in, latch needle mechanism is corresponded with magnet ring clamping mechanism and set, latch needle mechanism includes flexible crochet hook, the second gas Cylinder and telescopic stand, telescopic stand are fixed on the bottom of frame, and the top of telescopic stand is provided with the second cylinder, the second cylinder extension rod Top is provided with flexible crochet hook, and flexible crochet hook is located at the underface for treating coiling magnet ring, and with treating that coiling magnet ring is coaxially disposed.
5. a kind of multistation ring inductance coil winding machine according to claim 4, it is characterised in that:Described winding mechanism position In the front side of frame, each coiling station is correspondingly arranged a winding mechanism, and winding mechanism includes the 3rd motor, wire winding pole and the Three cylinders, the 3rd motor is fixedly installed on the top of frame, and the output shaft of the 3rd motor is set towards magnet ring clamping mechanism, and the 3rd Motor output shaft is connected with a vertical wire winding pole, and the end of vertical wire winding pole is provided with horizontally disposed 3rd cylinder, the 3rd gas The extension rod of cylinder is provided with clamping part, band of the clamping part in the 3rd cylinder towards magnet ring clamping mechanism, the extension rod of the 3rd cylinder Clamped under dynamic and unclamp wire, vertical wire winding pole is driven by the 3rd motor and moved in a circle, and crochet hook is moved under working plate The wire in portion is caught and around the top of magnet ring clamping mechanism.
6. a kind of multistation ring inductance coil winding machine according to claim 5, it is characterised in that:The flexible crochet hook it is upper Side is coaxially disposed the wire restraint ring of restricted lead location, and the position of wire restraint ring is minimum higher than what flexible crochet hook was retracted to Position, and moved in a circle the extreme lower position run to less than wire winding pole, wire restraint ring passes through under a vertical bar and frame Portion is fixedly connected.
7. a kind of multistation ring inductance coil winding machine according to claim 6, it is characterised in that:Described coil holder is located at machine It is provided with the top of frame, the coil holder on three kinds of different types of wires, coil holder and is provided with Wire Wheel, wire passes through Wire Wheel Into wire agency, described wire agency is arranged at the top of frame, and the position of wire agency is higher than winding mechanism less than upper Expect mechanism, wire agency includes wiring duct box, thread-changing box, bracing wire slide unit, bracing wire clip assembly, the 7th cylinder and the 8th cylinder, wire Three kinds of different conductors that box is located on the top of horizontal trip shaft, the coil holder are passed from wiring duct box, and the bottom of wiring duct box is set The 7th cylinder for clamping wire is equipped with, the extension rod of the 7th cylinder straight up, promotes the baffle plate in wiring duct box to press from both sides upwards It is provided with front of tight wire, the wiring duct box and three wire guides stretched out for wire, thread-changing box is provided with thread-changing box, thread-changing box Side be connected with the 8th cylinder, thread-changing box realizes thread-changing under the impetus of the 8th cylinder, and the front side of the thread-changing box is consolidated Surely pneumatic scissors are provided with, bracing wire slide unit is be arranged in parallel with horizontal trip shaft, and is connected by the second slide unit with frame, and bracing wire is slided The lower vertical of platform is provided with bracing wire clip assembly, and bracing wire clip assembly includes the first fixture block, the second fixture block and the 4th cylinder, the 4th gas Straight down, the end of the 4th cylinder extension rod is provided with the first fixture block and the second folder for clamping wire to the extension rod of cylinder Block, the first fixture block is fixed on the top of the 4th cylinder extension rod, and the second fixture block is fixedly connected with the 4th cylinder.
8. a kind of multistation ring inductance coil winding machine according to claim 7, it is characterised in that:The bracing wire clip assembly Rear portion is provided with the push away line component that flexible crochet hook side is pushed to for the wire for pulling out bracing wire clip assembly, the push away line component Including the 9th cylinder and push pedal, the extension rod of the 9th cylinder is set towards wire, and push pedal is connected with the extension rod of the 9th cylinder.
9. a kind of multistation ring inductance coil winding machine according to claim 8, it is characterised in that:Described base barrel position In the side of frame, base delivery section is connected with base barrel, and the first triaxial movement platform is located at the top of base delivery section Side, and being fixedly connected with frame, side and the working plate of the one or three axle mobile platform, which are corresponded, is provided with multiple the One base crimping, the top of first base crimping is provided with telescopic magnet ring drawing section, the two or three axle mobile platform position It is fixedly connected in the lower section of the one or three axle mobile platform, and with frame, side and the working plate one of the two or three axle mobile platform One is correspondingly arranged on multiple second base crimpings, and second base crimping above and below first base crimping with being correspondingly arranged, and Three or three axle mobile platforms are located at the bottom of base delivery section, and the top of the three or three axle mobile platform is corresponded with working plate to be set It is equipped with the 3rd base crimping;
Described base delivery section includes and is provided with corresponding base pinch on two conveyer belts be arrangeding in parallel, every transmission belt Block, base enters between two transmission belts after being spread out of from base barrel, and base fixture block clamps base, is sent to base clamp Portion carries out base clamping;
Described first base crimping is located at the side of frame, and corresponds setting, first base clamp with working plate Portion includes clamp, the 5th cylinder and grip block, and the front portion of clamp is provided with the 5th cylinder of three levels, and the 5th cylinder prolongs It is separately provided for clamping the grip block straight down of wire on stock, magnet ring drawing section is located at the top of clamp, and It is be arranged in parallel with clamp, magnet ring drawing section includes horizontal extension plate, one end of horizontal extension plate is connected with clamp, the other end The 4th motor is provided with, the bottom of the 4th motor is provided with electromagnet, the rotation of the 4th motor belt motor motor magnet;
Second base crimping is located at the underface of first base crimping, second base crimping and first base crimping Structure is identical, the grip block of second base crimping straight up, after the magnet ring that magnet ring drawing section completes coiling is drawn, first Base crimping and second base crimping cooperate, and clamp the wire on magnet ring periphery, flat in the first and second three axle movements Under the drive of platform, the top of base is moved to;
3rd base clamp portion is located at the lower section of second base crimping, and bottom and the three or three axle of the 3rd base crimping are moved Platform is connected, and the 3rd base crimping includes cylinder and grip block, and the grip block is upward from two conveyer belt center verticals Pass, the grip block can capture the end of a thread that first base crimping and second base crimping are clamped, moved in the three or three axle Under the drive of moving platform, the top of base is moved to, coiling magnet ring is installed on base, the three or three axle mobile platform drives folder Block is held by the stitch of wire coiling to base.
10. according to a kind of any described multistation ring inductance coil winding machine of claim 1 to 7, it is characterised in that:The work The bottom surface side of platen, which is provided with, dials line device, and described line device of dialling includes the 5th motor and dials line bar, dial one end of line bar with 5th motor is connected, and the other end is provided with two clamp blocks, dials line bar and is moved in a circle under the drive of the 5th motor, by coiling Complete wire one end is moved at the end of a thread tong of working plate bottom surface, by the end of a thread tong by conductor clamping.
CN201720198028.XU 2017-03-02 2017-03-02 A kind of multistation ring inductance coil winding machine CN206595148U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107068391A (en) * 2017-03-02 2017-08-18 刘双霞 A kind of multistation ring inductance coil winding machine
CN109148146A (en) * 2018-07-10 2019-01-04 深圳市智源鹏发科技有限公司 A kind of full-automatic multistation magnetic toroid winding machine
CN110010340A (en) * 2019-04-28 2019-07-12 龙泉市中泰汽车空调有限公司 A kind of Multiple coil automatic coil winding machine of clutch coil
CN110534327A (en) * 2019-06-29 2019-12-03 深圳感通科技有限公司 A kind of integrated inductor production line

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107068391A (en) * 2017-03-02 2017-08-18 刘双霞 A kind of multistation ring inductance coil winding machine
CN107068391B (en) * 2017-03-02 2018-07-27 刘双霞 A kind of multistation ring inductance coil winding machine
CN109148146A (en) * 2018-07-10 2019-01-04 深圳市智源鹏发科技有限公司 A kind of full-automatic multistation magnetic toroid winding machine
CN110010340A (en) * 2019-04-28 2019-07-12 龙泉市中泰汽车空调有限公司 A kind of Multiple coil automatic coil winding machine of clutch coil
CN110010340B (en) * 2019-04-28 2021-01-15 龙泉市中泰汽车空调有限公司 Multi-winding automatic winding machine for clutch coil
CN110534327A (en) * 2019-06-29 2019-12-03 深圳感通科技有限公司 A kind of integrated inductor production line
CN110534327B (en) * 2019-06-29 2021-01-12 深圳感通科技有限公司 Integrated inductor production line

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