CN206583293U - A kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace - Google Patents
A kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace Download PDFInfo
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- CN206583293U CN206583293U CN201720208564.3U CN201720208564U CN206583293U CN 206583293 U CN206583293 U CN 206583293U CN 201720208564 U CN201720208564 U CN 201720208564U CN 206583293 U CN206583293 U CN 206583293U
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- smelting furnace
- heat
- casing
- crucible
- infrared
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Abstract
The utility model discloses a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace, crucible smelting furnace is fixedly installed in the cavity of casing, the inwall of casing is provided with silicate aluminum board and heat-preservation cotton, the inner chamber of crucible smelting furnace is set to smelting furnace chamber, the upper surface of smelting furnace chamber is set to draining hole, the outer surface of smelting furnace lid uniform fold draining hole, the inner chamber of smelting furnace chamber is additionally provided with infrared lamp, infrared lamp is divided into two groups, every group has three consistent infrared lamps of model to collectively constitute, infrared lamp is arranged in parallel each other, and two groups of infrared lamp opposition are set, this aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace, melted using the method for infrared heating, convert light energy into heat energy, can rapidly it heat, heat transfer, resource utilization is high, and infrared lamp tube power is small, energy consumption is low, it is radiationless, the purpose of production cost is reduced in energy-conserving and environment-protective to reach.
Description
Technical field
The utility model is related to heated crucible technical field, and specially a kind of aluminum alloy press casting machine infrared heating fusing is protected
Warm smelting furnace.
Background technology
Aluminium alloy smelting furnace as die casting and the necessary links of foundiy industry chain, make its energy-conserving and environment-protective, it is safe and efficient, reduce into
This is also particularly important, and has following several ways heated crucible at present:Biologic grain burning smelting furnace, does not meet environmental requirement,
Need warehouse to stack particle, need special messenger's charging, carry, and crucible life is short;Resistant heating smelting furnace, power consumption is huge, it is slow to mend temperature,
There is heat conduction loss, cost is high;Intermediate frequency smelting furnace, technique is older, with high costs;High-frequency electromagnetic heated crucible, fault rate is high, is difficult
Maintenance, crucible life is short, and several aluminium alloy smelting furnaces of the above can not effectively respond country's call of current energy-saving and emission-reduction.
Utility model content
The purpose of this utility model is to provide a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace possess guarantor
It is warm, heat-insulated, infrared heating, the characteristics of energy-conserving and environment-protective, the problem of to solve to be previously mentioned in above-mentioned background technology.
To achieve the above object, the utility model provides following technical scheme:A kind of aluminum alloy press casting machine infrared heating
Melting and heat preservation smelting furnace, including casing and crucible smelting furnace, the inside of the casing are set to cavity structure, and crucible smelting furnace is fixedly installed
In the cavity of casing, the outer face of casing is provided with control panel, and control panel is fixedly fitted to the outer surface of casing, casing
Upper surface be provided with top cover, top cover is seamlessly connected with casing;The inwall of the casing is provided with silicate aluminum board and heat-preservation cotton, silicon
Sour aluminium sheet is brought into close contact the inwall in casing, and the inner ring of silicate aluminum board is additionally provided with heat-preservation cotton, and silicate aluminum board and heat-preservation cotton are close
Connection, the heat-preservation cotton inwall is additionally provided with refractory brick, and the inwall of refractory brick is fixedly installed above and below crucible smelting furnace, refractory brick
End face is coated with high-temperature cement, and high-temperature cement uniformly fills the outer surface of refractory brick, and the bottom of crucible smelting furnace is also equipped with fire resisting
Brick, crucible smelting furnace is fixedly mounted on the inside of casing by refractory brick, and the crucible smelting furnace includes smelting furnace chamber, draining hole, red
Outside line fluorescent tube, smelting furnace lid and heating wire, the inner chamber of crucible smelting furnace are set to smelting furnace chamber, and the upper surface of smelting furnace chamber is set to drainage
Mouthful, the upper end of draining hole is provided with smelting furnace lid, the outer surface of smelting furnace lid uniform fold draining hole, smelting furnace lid and the seamless company of draining hole
Connect, the inner chamber of the smelting furnace chamber is additionally provided with the consistent infrared lamp of branched model, and infrared lamp is disposed on smelting furnace
The inwall of chamber, infrared lamp built-in heating silk, infrared lamp passes through line connection control panel.
It is preferred that, the crucible smelting furnace is the high-strength carborundum graphite crucible of cylinder, and heat-preservation cotton is the glutinous of high-purity
The high-temperature-resistant thermal-insulation cotton that native clinker, alumina powder, Cab-O-sil, chromium sand are made.
It is preferred that, the casing, silicate aluminum board and heat-preservation cotton are arranged in order, closely coupled each other, and in the absence of seam
Gap.
It is preferred that, the smelting furnace lid is seamlessly connected with draining hole.
It is preferred that, the refractory brick, which is uniformly laid between the outer surface of crucible smelting furnace, adjacent refractory brick, passes through high temperature
Cement is mutually pasted, and refractory brick coordinates high-temperature cement to fix crucible smelting furnace jointly.
It is preferred that, the infrared lamp is divided into two groups, and every group has three common group of consistent infrared lamps of model
Into infrared lamp is arranged in parallel each other, and two groups of infrared lamp opposition are set.
Compared with prior art, the beneficial effects of the utility model are as follows:
1st, aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace of the present utility model, the inside of casing is set to cavity
Structure, crucible smelting furnace is fixedly installed in the cavity of casing, and crucible smelting furnace is cylindrical high-strength carborundum graphite crucible, interior
Portion's Large Copacity smelting furnace, can primary smelting go out more melted material, the production cycle can be shortened, improve production efficiency, silicic acid
Aluminium sheet is brought into close contact the inwall in casing, and the inner ring of silicate aluminum board is additionally provided with heat-preservation cotton, and heat-preservation cotton is ripe for the clay of high-purity
The high-temperature-resistant thermal-insulation cotton that material, alumina powder, Cab-O-sil, chromium sand are made, effectively can prevent heat from volatilizing, reach insulation
Effect, and heat-preservation cotton can prevent heat to scatter and disappear, it is to avoid and shell temperature is too high, scalds staff, silicate aluminum board is by selected
High-quality flint clay blows out fiber by mechanical spray and is uniformly added into special binding agent through more than 2000 DEG C furnace meltings, grease proofing
Agent, hydrophober, which is heating and curing, to be formed, and the high temperature for interior crucible smelting furnace produces insulating effect, and effect of heat insulation is good, and also
Heat can be prevented to scatter and disappear, production is reduced and waste, casing, silicate aluminum board and heat-preservation cotton are arranged in order, closely coupled each other, and
In the absence of gap, structural strength is high, and resource utilization is high.
2nd, aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace of the present utility model, the inner chamber of crucible smelting furnace is set to
Smelting furnace chamber, the upper surface of smelting furnace chamber is set to draining hole, and the upper end of draining hole is provided with smelting furnace lid, and smelting furnace lid and draining hole are seamless
Connection, reduces heat and scatters and disappears, the inner chamber of smelting furnace chamber is additionally provided with the consistent infrared lamp of branched model, infrared lamp interval
The inwall of smelting furnace chamber is arranged on, infrared lamp built-in heating silk, infrared lamp passes through line connection control panel, infrared ray
Fluorescent tube is divided into two groups, and every group has three consistent infrared lamps of model to collectively constitute, and infrared lamp is parallel each other
Arrangement, and two groups of infrared lamp opposition settings, the present apparatus are melted using the method for infrared heating, convert light energy into heat
Can, it can rapidly heat, conduct heat, resource utilization is high, and infrared lamp tube power is small, and energy consumption is low, radiationless, energy-conserving and environment-protective
To reach the purpose for reducing production cost.
Brief description of the drawings
Fig. 1 is the utility model casing internal top view;
Fig. 2 is the utility model casing internal structure front view;
Fig. 3 is the utility model crucible smelting furnace surface structure schematic diagram;
Fig. 4 is the utility model casing surface structure schematic diagram;
Fig. 5 is that the utility model smelting furnace chamber deploys plan.
In figure:1 casing, 11 control panels, 12 top covers, 13 silicate aluminum boards, 14 heat-preservation cottons, 15 high-temperature cements, 16 refractory brick,
2 crucible smelting furnaces, 20 smelting furnace chambers, 21 draining holes, 22 infrared lamps, 23 smelting furnace lids, 24 heating wires.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
Refer to Fig. 1-5, a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace, including casing 1 and crucible is molten
Stove 2, the inside of casing 1 is set to cavity structure, and crucible smelting furnace 2 is fixedly installed in the cavity of casing 1, and crucible smelting furnace 2 is circle
The high-strength carborundum graphite crucible of cylindricality, internal mass smelting furnace, can primary smelting go out more melted material, can contract
Short production cycle, improves production efficiency, and the outer face of casing 1 is provided with control panel 11, and control panel 11 is fixedly fitted to machine
The outer surface of shell 1, the upper surface of casing 1 is provided with top cover 12, and top cover 12 is seamlessly connected with casing 1;Reduce because internals it
Between the heat that causes of gap scatter and disappear and the wasting of resources, the inwall of casing 1 is provided with silicate aluminum board 13 and heat-preservation cotton 14, silicic acid
Aluminium sheet 13 is brought into close contact in the inwall of casing 1, and the inner ring of silicate aluminum board 13 is additionally provided with heat-preservation cotton 14, silicate aluminum board 13 and insulation
Cotton 14 is closely connected, and heat-preservation cotton 14 is protected for the high temperature resistant that chamotte, alumina powder, Cab-O-sil, the chromium sand of high-purity are made
Wen Mian, effectively can prevent heat from volatilizing, and reach the effect of insulation, and heat-preservation cotton 14 can prevent heat to scatter and disappear, it is to avoid
The temperature of casing 1 is too high, scalds staff, and silicate aluminum board 13, through more than 2000 DEG C furnace meltings, is led to by selected high-quality flint clay
Cross mechanical spray to blow out fiber and be uniformly added into special binding agent, oil-proofing agent, hydrophober, which is heating and curing, to be formed, for interior crucible
The high temperature of smelting furnace 2 produces insulating effect, and effect of heat insulation is good, and heat can also be prevented to scatter and disappear, and reduces production and wastes, casing 1,
Silicate aluminum board 13 and heat-preservation cotton 14 are arranged in order, closely coupled each other, and in the absence of gap, structural strength is high, resource profit
High with rate, the inwall of heat-preservation cotton 14 is additionally provided with refractory brick 16, and the inwall of refractory brick 16 is fixedly installed crucible smelting furnace 2, refractory brick
16 upper and lower end face is coated with high-temperature cement 15, and high-temperature cement 15 uniformly fills the outer surface of refractory brick 16, the bottom of crucible smelting furnace 2
Portion is also equipped with refractory brick 16, and crucible smelting furnace 2 is fixedly mounted on the inside of casing 1 by refractory brick 16, and refractory brick 16 is uniformly spread
It is located between the outer surface of crucible smelting furnace 2, adjacent refractory brick 16 and is mutually pasted by high-temperature cement 15, refractory brick 16 coordinates height
Warm water mud 15 fixes crucible smelting furnace 2 jointly, and structural strength is high, it is ensured that internal structure steady operation, crucible smelting furnace 2 includes smelting furnace
Chamber 20, draining hole 21, infrared lamp 22, smelting furnace lid 23 and heating wire 24, the inner chamber of crucible smelting furnace 2 are set to smelting furnace chamber 20,
The upper surface of smelting furnace chamber 20 is set to draining hole 21, and the upper end of draining hole 21 is provided with smelting furnace lid 23, the uniform fold of smelting furnace lid 23
The outer surface of draining hole 21, smelting furnace lid 23 is seamlessly connected with draining hole 21, is reduced heat and is scattered and disappeared, the inner chamber of smelting furnace chamber 20 is also set up
There is infrared lamp 22,22 points of infrared lamp is two groups, and every group has common group consistent of infrared lamp 22 of three models
Into infrared lamp 22 is arranged in parallel each other, and two groups of opposition of infrared lamp 22 are set, and the present apparatus uses infrared heating
Method melted, convert light energy into heat energy, can rapidly heat, conduct heat, resource utilization is high, and infrared lamp
22 power are small, and energy consumption is low, radiationless, and the purpose of production cost is reduced in energy-conserving and environment-protective to reach.
In summary:This aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace, crucible smelting furnace 2 is fixedly installed on casing
In 1 cavity, crucible smelting furnace 2 is the high-strength carborundum graphite crucible of cylinder, and internal mass smelting furnace being capable of primary smelting
Go out more melted material, the production cycle can be shortened, improve production efficiency, the inwall of casing 1 is provided with the He of silicate aluminum board 13
Heat-preservation cotton 14, the high-temperature-resistant thermal-insulation cotton that heat-preservation cotton 14 is made for chamotte, alumina powder, Cab-O-sil, the chromium sand of high-purity,
It effectively can prevent heat from volatilizing, reach the effect of insulation, and heat-preservation cotton 14 can prevent heat to scatter and disappear, it is to avoid casing 1
Temperature is too high, scalds staff, and silicate aluminum board 13 produces insulating effect, heat-insulated effect for the high temperature of interior crucible smelting furnace 2
It is really good, and heat can also be prevented to scatter and disappear, reduce production and waste, casing 1, silicate aluminum board 13 and heat-preservation cotton 14 are arranged in order closely
It is connected, structural strength is high, resource utilization is high;Secondly, the inner chamber of crucible smelting furnace 2 is set to smelting furnace chamber 20, smelting furnace chamber 20 it is interior
Chamber is additionally provided with the consistent infrared lamp 22 of branched model, and infrared lamp 22 is arranged in parallel each other, and two groups infrared
The opposition of line fluorescent tube 22 is set, and the present apparatus is melted using the method for infrared heating, converts light energy into heat energy, can be rapid
Heating, heat transfer, resource utilization is high, and the power of infrared lamp 22 is small, and energy consumption is low, radiationless, and energy-conserving and environment-protective are to reach diminution
The purpose of production cost.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out in the case where not departing from principle of the present utility model and spirit a variety of changes, repaiies
Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (6)
1. a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace, including casing(1)With crucible smelting furnace(2), its feature
It is:The casing(1)Inside be set to cavity structure, crucible smelting furnace(2)It is fixedly installed on casing(1)Cavity in, machine
Shell(1)Outer face be provided with control panel(11), control panel(11)It is fixedly fitted to casing(1)Outer surface, casing(1)
Upper surface be provided with top cover(12), top cover(12)With casing(1)It is seamlessly connected;The casing(1)Inwall be provided with silicic acid
Aluminium sheet(13)And heat-preservation cotton(14), silicate aluminum board(13)It is brought into close contact in casing(1)Inwall, silicate aluminum board(13)Inner ring also
It is provided with heat-preservation cotton(14), silicate aluminum board(13)And heat-preservation cotton(14)Close connection, the heat-preservation cotton(14)Inwall also set up
There is refractory brick(16), refractory brick(16)Inwall be fixedly installed crucible smelting furnace(2), refractory brick(16)Upper and lower end face be coated with
High-temperature cement(15), high-temperature cement(15)Uniformly fill refractory brick(16)Outer surface, crucible smelting furnace(2)Bottom be also equipped with
Refractory brick(16), crucible smelting furnace(2)Pass through refractory brick(16)It is fixedly mounted on casing(1)Inside, the crucible smelting furnace(2)Bag
Smelting furnace chamber is included(20), draining hole(21), infrared lamp(22), smelting furnace lid(23)And heating wire(24), crucible smelting furnace(2)'s
Inside is opened up as smelting furnace chamber(20), smelting furnace chamber(20)Upper surface be set to draining hole(21), draining hole(21)Upper end set
There is smelting furnace lid(23), smelting furnace lid(23)Uniform fold draining hole(21)Outer surface, the smelting furnace chamber(20)Inner chamber also set up
There is the consistent infrared lamp of branched model(22), infrared lamp(22)It is disposed on smelting furnace chamber(20)Inwall, it is infrared
Line fluorescent tube(22)Built-in heating silk(24), infrared lamp(22)Pass through line connection control panel(11).
2. a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace according to claim 1, it is characterised in that:Institute
State crucible smelting furnace(2)For the high-strength carborundum graphite crucible of cylinder, heat-preservation cotton(14)For the chamotte of high-purity, oxidation
The high-temperature-resistant thermal-insulation cotton that aluminium powder, Cab-O-sil, chromium sand are made.
3. a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace according to claim 1, it is characterised in that:Institute
State casing(1), silicate aluminum board(13)And heat-preservation cotton(14)It is arranged in order, it is closely coupled each other, and in the absence of gap.
4. a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace according to claim 1, it is characterised in that:Institute
State smelting furnace lid(23)With draining hole(21)It is seamlessly connected.
5. a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace according to claim 1, it is characterised in that:Institute
State refractory brick(16)Uniformly it is laid on crucible smelting furnace(2)Outer surface, adjacent refractory brick(16)Between pass through high-temperature cement
(15)Mutually paste, refractory brick(16)Coordinate high-temperature cement(15)Common fixed crucible smelting furnace(2).
6. a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace according to claim 1, it is characterised in that:Institute
State infrared lamp(22)It is divided into two groups, every group has the consistent infrared lamp of three models(22)Collectively constitute, infrared ray
Fluorescent tube(22)It is arranged in parallel each other, and two groups of infrared lamps(22)Opposition is set.
Priority Applications (1)
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CN201720208564.3U CN206583293U (en) | 2017-03-06 | 2017-03-06 | A kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace |
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CN201720208564.3U CN206583293U (en) | 2017-03-06 | 2017-03-06 | A kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace |
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CN201720208564.3U Expired - Fee Related CN206583293U (en) | 2017-03-06 | 2017-03-06 | A kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108800940A (en) * | 2018-06-11 | 2018-11-13 | 蚌埠隆华压铸机有限公司 | High stability aluminium alloy melting furnace for cold-chamber die casting machine |
-
2017
- 2017-03-06 CN CN201720208564.3U patent/CN206583293U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108800940A (en) * | 2018-06-11 | 2018-11-13 | 蚌埠隆华压铸机有限公司 | High stability aluminium alloy melting furnace for cold-chamber die casting machine |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171024 Termination date: 20200306 |